Mono Motronic injection and ignition system

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Mono-Motronic injection and ignition system

Checking fuel pressure regulator and holding pressure
Special tools, testers and auxiliary items PressuretesterV.A.G1318 Adapter1318/11 Adapter1318/23 Adapter1318/7 Adapter1318/14 TorquewrenchV.A.G1783(2...10Nm) Torx-BitsetV.A.G1766 Test conditions FuelpumpdeliveryrateOK,checking: =>Repairgroup20;Removingandinstallingpartsofthefuelsupplysystem;Checkingfuelpump Test sequence Note: Check whether a coded radio is installed as during the forthcoming work sequences the battery earth strap must be disconnected. Obtain radio code first if necessary. Only for air cleaner on the injection unit (round air cleaner): Removeaircleaner.

Warning! Fuel system is under pressure! Before opening the system place a cloth around the connection. Then release pressure by carefully loosening the connection. ConnectpressuregaugeV.A.G 1318asfollowsbetweenfuelsupply pipe-1-andinjectionunit: Banjoconnection withadapters1318/7,/14and/23

Connecthosedirectlyonconnection withadapter1318/11and/23 Openpressuregaugetap.Thelever pointsindirectionofflow. Starttheengineandrunatidling speed.

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Mono Motronic injection and ignition system

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If the engine does not start: Pullfuelpumprelay(J17)outof relayplate(relayposition12). Note: If the relay cannot be removed from the relay plate without tools then first disconnect battery earth strap. ConnectremotecontrolV.A.G 1348/3AwithadaptercableV.A.G 1348/3-2tocontact4andbattery positive(+).

Operateremotecontrol. Checkfuelpressure. Specification:Approx.0.8...1.2bar Ifthespecificationisexceededornot reached: Dismantlethepressureregulatoras follows: EnginecodeABD Note: First remove the intake air temperature sender -8- and unclip the cable guide -6-.

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EnginecodeABU,AEA Cleantheindividualpartsofthe pressureregulatorandtheinjection unitupperpart. Assembling Placethemembrane-1-asshownin theinjectionunitupperpart. Insertthespring-2-andcompressit withthepressureregulatorupper part-3-. Carefullytightentheretainingring4-withscrews-5-(tighteningtorque: 1.5Nm). Engine code ABD only: Installtheintakeairtemperature sender-8-andtightenscrew-7-to 5Nm. Cliponthecableguide-6-. Repeatthepressureregulatortest. Ifthespecificationisagainnotreached: Replaceinjectionunitupperpart.

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Ifthespecificationisagainexceeded: Checkreturnpipeforblockage.Ifno faultisfound,replacetheinjection unitupperpart. Switchoffignitionorremotecontrol andcheckholdingpressure. Specification: atleast0.5barafter5minutes. Iftheholdingpressuredropsbelow specification: Checkpipeconnections,Oringson injectorandinjectorforleaks. Checkfuelpumpnon-returnvalve. =>Repairgroup20;Removingand installingpartsofthefuelsupplysystem; Checkingfuelpump Ifthepressuredropsagain: Renewinjectionunitupperpart. Note: The injection unit upper part and components of the fuel pressure regulator are matched to one another. Therefore individual parts of the pressure regulator must not be exchanged. It is only permissible to dismantle the pressure regulator for cleaning. If the pressure regulator is defective the complete injection unit upper part must be replaced.

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29.01.2012