Weld Joint 1

M/S. ENGINEERING ENTERPRISE.
PROCEDURE QUALIFICATION RECORD (PQR)

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/EE/RD/01 WPS No:WPS/EE/RD/01 Date: 13.07.2009 Welding Process(es): SMAW (Arc) Type: Manual. JOINTS (QW 402) Date: 11.08.2009
Groove Design of Test Coupon

(For combination Qualifications, the deposited weld metal thickness shall be recorded for each fillermetal or process used)
BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 5 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.1 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15/4.0 mm DIA Other : N.A. Weld metal Thickness : 5 mm POSITION (QW-405) Position of Groove : 1G Weld Progression: Down Hill. Other : N.A. PREHEAT (QW-406) : N. A.
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DC Polarity: Straight Amps.: 100-180 Volts.: 20 to 30 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02
TRANSVERSE TENSILE TEST (AS PER QW-150)
Sl.No. 1 2
Mark No. 1 6
Width (mm) 19.10 18.90
Thickness (mm) 5.02 5.02
Area (mm2) 95.88 94.87
Ultimate Load (N) 39500 39500
UTS (Mpa.) 412 416
Position of Facture Out side of Weld. Out side of Weld.
TRANSVERSE BEND TEST (AS PER QW-160)

Sl.No. 1 2 3 4 Mark No. 2 4 3 5 Type of Bend Root Root Face Face Width (mm) 37.94 38.00 38.02 38.02 Thickness (mm) 5.04 5.02 5.02 5.04 Bend at 180 180 180 180 Observation No opening crack was observed No opening crack was observed No opening crack was observed No opening crack was observed
Result Satisfactory : Yes. Welders Name : Mr. Robin Daluy. Stamp No.: A 8 Test Conducted by : Mr. N. K. Dey, of M/s. Alstom Projects India Ltd. Lab Test No. IRC/12037/2009-2010 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Date :
Page No. 02 of 02
UNIJOINT FABRICATION PVT. LTD.

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/UJFPL/B/BK/03 Date: 01.08.2009 WPS No:WPS/UJFPL/B/BK/02 Date: 06.07.2009 Welding Process(es): GMAW (Mig) Type: Semi Automatic JOINTS (QW 402)

BASEMETALS (QW 403) Material Specification : IS: 1079 & ASTM : A 240 Type of Grade: O & 304 P. No. Gr. No. : 1 to 8 Thickness of test Coupon : 2.5mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.22 AWS Classification : E 307TX-X Filler Metal F. No. 3 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.2 Other : N.A. Weld metal Thickness : 2.5 mm POSITION (QW-405) Position of Groove : 1G
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : Shielding Gas: Argon. ELECTRICAL CHARACTERISTICS (QW-409) Current : DC Polarity: EP Amps.: 100-140 Volts.: 20 to 25 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 8 to 12 mm/sec. String or Weave Bead: Both. Oscillation: N.A.
Weld Progression: Down hand. Other : N.A. PREHEAT (QW-406) : N. A.
Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 19.02 18.92 Thickness (mm) 2.52 2.52 Area (mm2) 47.93 47.67 Ultimate Load (N) 16400 16100 UTS (Mpa.) 342 338 Position of Facture Out side of Weld. Out side of Weld.

Welders Name : Mr. Bablu Koley. Test Conducted by : Mr. Shouvik Rana. Lab Test No. IRC/11534/2009-2010
Page No. 02 of 02

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/UJFPL/B/BK/02 Date: 01.08.2009 WPS No:WPS/UJFPL/B/BK/01 Date: 06.07.2009 Welding Process(es): GMAW (Arc) Type: Manual JOINTS (QW 402)
Fillet Design of Test Coupon

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A.
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A.
Page: 01 of 02
FILLER METALS (QW-404) SFA Specification : AWS-A-5.1 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 Other : N.A. Weld metal Thickness : 10.0 mm POSITION (QW-405) Position of Groove : 1F Weld Progression: Down hand. Other : N.A. PREHEAT (QW-406) : N. A.
ELECTRICAL CHARACTERISTICS (QW-409) Current : DC Polarity: EP Amps.: 120-180 Volts.: 20 to 28 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 10 mm/sec. String or Weave Bead: Both. Oscillation: N.A. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
MACROETCH TEST (AS PER QW-183) FIVE FACE Observation: i) Visual examination of the cross section of the weld metal and heat affected zone reveals complete fusion and free from crack. ii) The weld have a convex profile. iii) No undercut was observed. iv) Observed leg size confirm to specified fillet weld size. Welders Name : Mr. Bablu Koley. Test Conducted by : Mr. Shouvik Rana. Lab Test No. IRC/11535/2009-2010
Page No. 02 of 02

WELDING PROCEDURE SPECIFICATION (WPS)
QW-482, ASME SECTION-IX
WPS No.: WPS/UJFPL/B/BK/01 Date: 06.07.2009 Welding Process (es): GMAW (Arc) Supporting PQR No.(S) : PQR/UJFPL/B/BK/01 & PQR/UJFPL/B/BK/02 Date: 01.08.2009 JOINT DESIGN USED Type : V Groove & Fillet Joint. Root Opening: 2 mm for V Groove. Root Face dimension: 2 mm Groove Angle : 60 Back Gauging: Yes. Method: Grinding. BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Thickness Rage: 10 mm, Base Metal: 1 to 1 FILLER METALS AWS Specification: A- 5.1 AWS Classification: E - 6013 SHIELDING GAS : N. A. PRE-HEAT : N. A. Name of the Welder: Mr. Bablu Koley. Authorised by: S. Rana. Type : Manual. POSITION Position of Groove: 1G. Fillet : 1F Vertical Progression: Down ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW) Short-Circuiting: Yes. Current: DCEP TECHNIQUE Stringer of Weave Bead: Both Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Electrode Spacing: Angle 30 POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Pass or Weld Layers 3 to 4 Process Class Arc AWS-A 5.1 Filler Metals Diam. 3.15 Type & Polarity DCEP Current Amps. or wire feed speed 100 to 180 Volts Travel Speed Joint Details
20 30
5 to 10 mm/sec.
Given at PQR
M/S. ENGINEERING ENTERPRISE.

WPS No.: WPS/EE/RD/01 Date: 13.07.2009 Name of the Companyr: M/s. Engineering Enterprise Type : Manual.
Welding Process (es): SMAW (Arc) Supporting PQR No.(S) : PQR/EE/RD/01 Date: 11.08.2009 JOINT DESIGN USED
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 5 mm FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: E 6013 Size of Filler metals : 3.5 mm / 4 mm Dia. Electrode flux (Class) RUTILE PRE-HEAT : N. A.
POSITION Position of Groove: 1G. Vertical Progression: Down hand ELECTRICAL CHARACTERISTICS Current: DC Polarity: Straight, Amps.(Range): 100 to 180 Volt (Range) : 20 to 30 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 6 to 9 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run SMAW SMAW E-6013 E-6013 Dia. 3.15 4.0 Type & Polarity DC Straight DC Straight Current Amps. Range 1.00 to 1.20 140 to 180 Volt (Range) 20 30 20 30 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.
M/S. MACHINOTHERM ENGINEERS.

1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78.
WELDING OPERATOR PERFORMANCE QUALIFICATION (WOPQ) QW-301,Section IX Welding Operators Name : Sri Manik Mondal.
Identification Of WPS Followed : ME/WPS/01, dt. 20.02.2012 (Test coupon) Specification And Type/Grade Of Base Metal:SA240Type:304&IS2062Gr-A Thickness:6mm.;Base Metal P. Number :8 To P. Number :1; Position:1G&1F (Plate);Fillet Metal (SFA) Specification:5.4; Filler Metal : E 309-16 PHOTO
Sign. Across the photograph
Testing Conditions and Qualification Limits
Welding Variables(QW-350)
Welding Process : Type (i.e. manual/semi-auto) used
Actual values
SMAW Manual Without backing 8 to 1 5.4 E 309-16 6 5 mm. Downhill Deep
Range Qualified
SMAW Manual Without backing 8 to 1 5.4 E 309-16 1 to 6 1.5 to 10 mm. Downhill ---
Backing (metal weld-metal, double welded, etc) Base Metal P-Number to P-Number Filler metal specification (SFA) Filler metal Classification Filler Metal F-Number Deposited thickness for each process Vertical Progression (uphill or Downhill) Current type / polarity
RESULT
Visual Examination Of Completed Weld (QW.302.4): Satisfactory Transverse Face And Root Bends (QW.462.3(a) : Satisfactory. (Report Attach) Plate Specimen, Macro test for Fusion (QW-462.5(e) : Satisfactory. (Report Attach) Fillet Weld Fracture Test (QW-181.2) : N/A Macro Examination test : (QW-184) : Satisfactory. Fillet Size : 4 mm. Concavity or Convexity : Satisfactory. Mechanical test conducted by IRC Industrial Research & Consultancy Pvt. Ltd. Laboratory Test No. IRC/16115 & 16116/2011-2012 dt.09.03.2012. Welding Supervised by : Mr. Shauvik Rana (TTM of IRC Pvt. Ltd) We certify that the statements in this record are correct and that the test coupon were prepared, welded And tested in accordance with the requirements of section IX of the ASME Boiler and Pressure Vessel Code. Manufacturer or Contractor .. Certified by ..
Date :

1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78.
WELDING OPERATOR PERFORMANCE QUALIFICATION (WOPQ) QW-301,Section IX Welding Operators Name : Sri Manik Mondal.
Identification Of WPS Followed : ME/WPS/02, dt. 20.02.2012 (Test coupon) Specification And Type/Grade Of Base Metal:SA240Type:304&IS2062Gr-A Thickness:6mm.;Base Metal P. Number :8 To P. Number :8; Position:1G&1F (Plate);Fillet Metal (SFA) Specification:5.4; Filler Metal : E 308L-16 PHOTO
Sign. Across
Testing Conditions and Qualification Limits
Welding Variables(QW-350)
Welding Process : Type (i.e. manual/semi-auto) used
Actual values
SMAW Manual Without backing 8 to 8 5.4 E 308L-16 6 10 mm. Downhill Deep
Range Qualified
SMAW Manual Without backing 8 to 8 5.4 E 308L-16 1 to 6 1.5 to 20 mm. Downhill ---
Backing (metal weld-metal, double welded, etc) Base Metal P-Number to P-Number Filler metal specification (SFA) Filler metal Classification Filler Metal F-Number Deposited thickness for each process Vertical Progression (uphill or Downhill) Current type / polarity
RESULT
Visual Examination Of Completed Weld (QW.302.4): Satisfactory Transverse Face And Root Bends (QW.462.3(a) : Satisfactory. (Report Attach) Plate Specimen, Macro test for Fusion (QW-462.5(e) : Satisfactory. (Report Attach) Fillet Weld Fracture Test (QW-181.2) : N/A Macro Examination test : (QW-184) : Satisfactory. Fillet Size : 8 mm. Concavity or Convexity : Satisfactory. Mechanical test conducted by IRC Industrial Research & Consultancy Pvt. Ltd. Laboratory Test No. IRC/16116 & 16117/2011-2012 dt.09.03.2012. Welding Supervised by : Mr. Shauvik Rana (TIM of IRC Pvt. Ltd) We certify that the statements in this record are correct and that the test coupon were prepared, welded And tested in accordance with the requirements of section IX of the ASME Boiler and Pressure Vessel Code. Manufacturer or Contractor .. Certified by ..
Date :
M/S. SARASWATI ENGG. WORKS.

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/SEW/KJ/MIG/01 WPS No:WPS/SEW/KJ/MIG/01 Date: 28.11.2009 Welding Process(es): MIG (Welding) Type: Semi-Auto. JOINTS (QW 402) Date: 12.12.2009

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 8 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.18 AWS Classification : ER 70S-6 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.2 mm DIA Other : N.A. Weld metal Thickness : 8 mm POSITION (QW-405) Position of Groove : 1G Weld Progression: Down Hill. Other : N.A. PREHEAT (QW-406) : N. A.
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DCEP Polarity: Straight Amps.: 260-290 Volts.: 27 to 31 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 9 to 12 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02


Sl.No. 1 2 Mark No. 2 4 Type of Bend Root Root Width (mm) 38.10 38.16 Thickness (mm) 8.14 8.16 Bend at 180 180 Observation No opening crack was observed No opening crack was observed
3 4
3 5
Face Face
38.18 38.10
8.18 8.10
180 180
No opening crack was observed No opening crack was observed
Others Test: Radiography (Test Report No. IRC/ML/RA/TR-12/09-10/553) Result Satisfactory : Yes. Welders Name : Mr. Krishna Jaiswal Stamp No.: PQR/SEW/KJ/MIG/01 Test Conducted by : Mr. S. Rana,(T.M) of M/s. IRC Pvt. Ltd. Lab Test No. IRC/14213/2009-2010 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/SEW/AK/ARC/01 WPS No:WPS/SEW/AK/ARC/01 Date: 28.11.2009 Welding Process(es): SMAW (Arc) Type: Manual. JOINTS (QW 402) Date: 12.12.2009

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 8 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.1 AWS Classification : E-6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 mm DIA Other : N.A. Weld metal Thickness : 8 mm POSITION (QW-405) Position of Groove : 1G Weld Progression: Down Hill. Other : N.A. PREHEAT (QW-406) : N. A.
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DCEP Polarity: Straight Amps.: 90 to 130 Volts.: 20 to 30 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02


3 4
3 5
Face Face
38.10 38.20
8.06 8.08
180 180
Others Test: Radiography (Test Report No. IRC/ML/RA/TR-12/09-10/553) Result Satisfactory : Yes. Welders Name : Mr. Abhijit Khanra. Stamp No.: PQR/SEW/AK/ARC/01 Test Conducted by : Mr. S. Rana,(T.M) of M/s. IRC Pvt. Ltd. Lab Test No. IRC/14214/2009-2010 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02

WPS No.: WPS/SEW/KJ/MIG/01 Date: 28.11.2009 Welding Process (es): MIG Supporting PQR No.(S) : PQR/SEW/KJ/MIG/01 Date: 12.12.2009 JOINT DESIGN USED Name of the Company: M/s. Saraswati Engg. Works. Type : Semi-Auto.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 2.0 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 8 mm FILLER METALS Spec. No. : (SFA) 5.18 AWS Classification: ASW-5.18 Size of Filler metals : 1.2 mm Electrode flux (Class) RUTILE PRE-HEAT : N. A.
POSITION Position of Groove: 1G. Vertical Progression: Down hand ELECTRICAL CHARACTERISTICS Current: DCEP Polarity: Straight, Amps.(Range): 260 to 290 Volt (Range) : 27 to 31 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 9 to 12 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run MIG MIG ER-70S-6 ER-70S-6 Dia. 1.20 1.20 Type & Polarity DC Straight DC Straight Current Amps. Range 260 to 290 260 to 290 Volt (Range) 27 31 27 31 Travel Speed (Range) 9 to 12 cm/min. 9 to 12 cm/min. Others
N. A. N. A.

WPS No.: WPS/SEW/AK/ARC/01 Date: 28.11.2009 Welding Process (es): SMAW (Arc.) Supporting PQR No.(S) : PQR/SEW/AK/ARC/01 Date: 12.12.2009 JOINT DESIGN USED Name of the Company: M/s. Saraswati Engg. Works. Type : Manual.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 2.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 8 mm FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: ASW-5.1 Gr. E-6013 Size of Filler metals : 3.15 mm Electrode flux (Class) RUTILE PRE-HEAT : N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run ARC ARC E-6013 E-6013 Dia. 3.15 3.15 Type & Polarity DC Straight DC Straight Current Amps. Range 90 to 1.30 90 to 130 Volt (Range) 20 30 20 30 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : Mr. S. Rana, (T.M.) of M/s. IRC Pvt. Ltd. PHOTO WPS Reference: WPS/SEW/KJ/MIG/01 Dtd. 28.11.2009 PQR Reference: PQR/SEW/KJ/MIG/01 Dtd. 12.12.2009 Welders Name: Mr. Krishna Jaiswal. Fathers Name: Mr. Mewalal Jayswal. Sign. Across the photograph
Address: 61/1/1 C Road, Bamungachi, Salkia, Howrah.
MANUFACTURER: M/S. SARASWATI ENGG. WORKS. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : MIG Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 8 mm Type of Test : Transverse Tensile, Transverse Bend test & Radiography test (Attached Test Certificate)
_____________________________
Signature of Manufacturer
Date:

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : Mr. S. Rana, (T.M.) of M/s. IRC Pvt. Ltd. PHOTO WPS Reference: WPS/SEW/AK/ARC/01 Dtd. 28.11.2009 PQR Reference: PQR/SEW/AK/ARC/01 Dtd. 12.12.2009 Welders Name: Mr. Abhijit Khanra. Fathers Name: Mr. Badal Khanra. Address: Poro, Saltakhali, Dist. Howrah. Sign. Across the photograph
MANUFACTURER: M/S. SARASWATI ENGG. WORKS. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : ARC Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 8 mm Type of Test : Transverse Tensile, Transverse Bend test & Radiography test (Attached Test Certificate)
_____________________________
Date:
M/S. UNISTAR METALS PRIVATE LIMITED.

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/UMPL/BN/ARC/01 WPS No:WPS/UMPL/BN/ARC/01 Date: Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date:

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 12 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 mm Dia. Other : N.A. Weld metal Thickness : 12 mm POSITION (QW-405) Position of Groove : 1G Weld Progression: Down Hill. Other : N.A. PREHEAT (QW-406) : N. A.
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DCEP Polarity: Straight Amps.: 90 120 Volts.: 20 to 25 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) Thickness (mm) Area (mm2) Ultimate Load (N) UTS (Mpa.) Position of Facture

Sl.No. 1 2 Mark No. 2 4 Type of Bend Root Root Width (mm) Thickness (mm) Bend at 180 180 Observation No opening crack was observed No opening crack was observed
3 4
3 5
Face Face
180 180
Welders Name : Mr. Bhuthnath Naskar. Stamp No.: PQR/UMPL/BN/ARC/01 Test Conducted by : Mr. S. Rana,(T.M) of M/s. IRC Pvt. Ltd. Lab Test No. IRC/ /2010-2011 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/UMPL/SS/ARC/02 WPS No:WPS/UMPL/SS/ARC/02 Date: Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date:

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 12 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 mm Dia. Other : N.A. Weld metal Thickness : 12 mm POSITION (QW-405) Position of Groove : 1G Weld Progression: Down Hill. Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) Thickness (mm) Area (mm2) Ultimate Load (N) UTS (Mpa.) Position of Facture

Sl.No. 1 2 Mark No. 2 4 Type of Bend Root Root Width (mm) Thickness (mm) Bend at 180 180 Observation No opening crack was observed No opening crack was observed
3 4
3 5
Face Face
180 180
Welders Name : Mr. Sukhendu Santra. Stamp No.: PQR/UMPL/SS/ARC/02 Test Conducted by : Mr. S. Rana,(T.M) of M/s. IRC Pvt. Ltd. Lab Test No. IRC/ /2010-2011 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02

WPS No.: WPS/UNPL/BN/ARC/01 Date: Welding Process (es): GMM (Arc.)
Supporting PQR No.(S) : PQR/UNPL/BN/ARC/01
Name of the Company: M/s. Unistar Metals Pvt. Ltd. Type : Manual.
Date: JOINT DESIGN USED
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run ARC ARC E-6013 E-6013 Dia. 3.15 3.15 Type & Polarity DC Straight DC Straight Current Amps. Range 90 to 120 90 to 120 Volt (Range) 20 25 20 25 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.

WPS No.: WPS/UNPL/SS/ARC/02 Date: Welding Process (es): GMM (Arc.)
Supporting PQR No.(S) : PQR/UNPL/SS/ARC/02
Name of the Company: M/s. Unistar Metals Pvt. Ltd. Type : Manual.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run ARC ARC E-6013 E-6013 Dia. 3.15 3.15 Type & Polarity DC Straight DC Straight Current Amps. Range 90 to 120 90 to 120 Volt (Range) 20 25 20 25 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : Mr. S. Rana, (T.M.) of M/s. IRC Pvt. Ltd. PHOTO WPS Reference: WPS/UMPL/BN/ARC/01 Dtd. PQR Reference: PQR/UMPL/BN/ARC/01 Dtd. Welders Name: Mr. Bhuthnath Naskar. Fathers Name: Sign. Across the photograph
Address:
MANUFACTURER: M/S. UNISTAR METALS PRIVATE LIMITED. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : ARC Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 12 mm Type of Test : Transverse Tensile, Transverse Bend test (Attached Test Certificate)
_____________________________
Date:

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : Mr. S. Rana, (T.M.) of M/s. IRC Pvt. Ltd. PHOTO WPS Reference: WPS/UMPL/SS/ARC/02 Dtd. PQR Reference: PQR/UMPL/SS/ARC/02 Dtd. Welders Name: Mr. Sukhendu Santra. Fathers Name: Address: Sign. Across the photograph
MANUFACTURER: M/S. UNISTAR METALS PRIVATE LIMITED. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : ARC Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 12 mm Type of Test : Transverse Tensile, Transverse Bend test (Attached Test Certificate)
_____________________________
Date:
M/S. B.P.ENGINEERING WORKS

BANKRA JHILPARA, BANKRA, HOWRAH-711 403

WPS No.: WPS/BPEW/ARC/01 Date: 14.12.2010 Welding Process (es): GMM (Arc.)
Supporting PQR No.(S) :
Name of the Company: M/s. B.P.Engineering Works Type : Manual.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 10 mm FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: ASW-5.1 Gr. E-7018 Size of Filler metals : 4.00mm/3.15 mm PRE-HEAT : N. A.
POSITION Position of Groove: 1G/1F. Vertical Progression: Down hand ELECTRICAL CHARACTERISTICS Current: DCEP Polarity: Straight, Amps.(Range): 150 to 190 Volt (Range) : 20 to 25 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 6 to 9 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run ARC ARC E-7018 E-7018 Dia. 4.00 4.00 Type & Polarity AC AC Current Amps. Range 150 to 190 150 to 190 Volt (Range) 20 25 20 25 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.


WPS No.: WPS/BPEW/MIG/01 Date: 14.12.2010 Welding Process (es): MIG Supporting PQR No.(S) : PQR/BPEW/SS/MIG/01 Date: 01.01.2011 JOINT DESIGN USED Name of the Company: M/s. B. P. Engineering Works. Type : Semi-Auto.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 2.0 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 10 mm FILLER METALS Spec. No. : (SFA) 5.18 AWS Classification: Gr. ER-70S-6 Size of Filler metals : 1.2 mm PRE-HEAT : N. A.
POSITION Position of Groove: 1G/1F. Vertical Progression: Down hand ELECTRICAL CHARACTERISTICS Current: DCEP Polarity: Straight, Amps.(Range): 260 to 290 Volt (Range) : 27 to 31 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 40 to 60 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run MIG MIG ER-70S-6 ER-70S-6 Dia. 1.20 1.20 Type & Polarity AC AC Current Amps. Range 260 to 290 260 to 290 Volt (Range) 27 31 27 31 Travel Speed (Range) 40 to 60 cm/min. 40 to 60 cm/min. Others
N. A. N. A.


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/BPEW/PM/ARC/01 WPS No:WPS/BPEW/ARC/01 Date: 14.12.2010 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date: 01.01.2011

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 7018 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 4.0 mm Dia. Other : N.A. Weld metal Thickness : 10 mm POSITION (QW-405) Position of Groove : 1G / 1F Weld Progression: Down Hill. Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 18.70 mm 18.58 mm Thickness (mm) 10.10 mm 10.08 mm Area (mm2) 188.87 187.28 Ultimate Load (N) 83500 86000 UTS (Mpa.) 442 459 Position of Facture Out Side of Weld Out Side of Weld

3 4
3 5
Face Face
38.06 38.08
10.06 10.08
180 180
Welders Name : Mr. Paban Mahish. Lab Test No. IRC/ 14756 /2010-2011
Stamp No.: TRF/24
We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/BPEW/SS/MIG/01 WPS No:WPS/BPEW/MIG/01 Date: 14.12.2010 Welding Process(es): MIG (Welding) Type: Semi-Auto. JOINTS (QW 402) Date: 01.01.2011

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : ER 70S-6 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.2 mm DIA Other : N.A. Weld metal Thickness : 10 mm POSITION (QW-405) Position of Groove : 1G / 1F Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02


3 4
3 5
Face Face
38.02 38.08
10.08 10.08
180 180
Result Satisfactory : Yes. Welders Name : Mr. Swapan Santra. Lab Test No. IRC/14755/2010-2011
Stamp No.: TRF/24
We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/BPEW/MIG/01 Dtd. 14.12.2010 PQR Reference: PQR/BPEW/SS/MIG/01 Dtd. 01.01.2011 Sign. Across the photograph
Welders Name: Mr. Swapan Santra. Fathers Name: Address:
MANUFACTURER: M/S. B. P. Engineering Works. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : MIG Type of Weld : Groove Weld Welding Position : 1G /1F Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 10 mm Type of Test : Transverse Tensile, Transverse Bend test (Attached Test Certificate)
_____________________________
Date:

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/BPEW/ARC/01 Dtd. 14.12.2010 PQR Reference: PQR/BPEW/PM/ARC/01 Dtd. 01.01.2011 Sign. Across the photograph
Welders Name: Mr. Paban Mahish. Fathers Name: Address:
MANUFACTURER: M/S. B. P. Engineering Works. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : ARC Type of Weld : Groove Weld Welding Position : 1G /1F Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 10 mm Type of Test : Transverse Tensile, Transverse Bend test (Attached Test Certificate)
_____________________________
Date:
M/S. SHIBA INDUSTRIES

142/2, NARASHINGHA DUTTA ROAD, KADAMTALA, HOWRAH.

WPS No.: WPS/SI/ARC/01 Date: 13.02.2011 Welding Process (es): GMM (Arc.)
Supporting PQR No.(S) : PQR/SI/ARC/JB
Name of the Company: M/s. Shiba Industries. Type : Manual.
Date: 23.02.2011 JOINT DESIGN USED
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 10 mm FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: ASW-5.1 Gr. E-6013 Size of Filler metals : 4.00mm/3.15 mm PRE-HEAT : N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run ARC ARC E-6013 E-6013 Dia.(mm) 4.00/3.15 4.00/3.15 Type & Polarity AC AC Current Amps. Range 150 to 190 150 to 190 Volt (Range) 20 25 20 25 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/SI/ARC/JB WPS No:WPS/SI/ARC/01 Date: 13.02.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date: 23/02.2011

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 4.00/3.15 mm DIA Other : N.A. Weld metal Thickness : 10 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02


3 4
3 5
Face Face
38.08 38.04
10.04 10.02
180 180
Others Test: Radiography (Test Report No. IRC/ML/RA/TR/10-11/680.) Result Satisfactory : Yes. Welders Name : Mr. Jayanta Bar. Stamp No.: TWL Identification Mark: S1/01 Lab Test No. IRC/15790/2010-2011 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/SI/ARC/AH WPS No:WPS/SI/ARC/01 Date: 13.02.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date: 23/02.2011

Page: 01 of 02


3 4
3 5
Face Face
38.12 38.10
10.02 10.02
180 180
Others Test: Radiography (Test Report No. IRC/ML/RA/TR/10-11/680/A) Result Satisfactory : Yes. Welders Name : Mr. Aloke Hazra. Stamp No.: TWL Identification Mark: S1/02 Lab Test No. IRC/15791/2010-2011 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/SI/ARC/BG WPS No:WPS/SI/ARC/01 Date: 13.02.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date: 23/02.2011

Page: 01 of 02


3 4
3 5
Face Face
38.10 38.04
10.04 10.02
180 180
Others Test: Radiography (Test Report No. IRC/ML/RA/TR/10-11/680/B) Result Satisfactory : Yes. Welders Name : Mr. Biswanath Ghosh. Stamp No.: TWL Identification Mark: S1/03 Lab Test No. IRC/15792/2010-2011 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed byDate :
Page No. 02 of 02

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/SI/ARC/01 Dtd. 13.02.2011 PQR Reference: PQR/SI/ARC/JB Dtd. 23.02.2011 Welders Name: Mr. Jayanta Bar. Sign. Across the photograph
Welders Identification No. S1/01 Fathers Name: Address:
MANUFACTURER: M/S. Shiba Industries. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : ARC Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: Base Metal Thickness: 10 mm Type of Test : Transverse Tensile, Transverse Bend test , Radiography (Attached Test Certificate)
_____________________________
Date:

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/SI/ARC/01 Dtd. 13.02.2011 PQR Reference: PQR/SI/ARC/AH Dtd. 23.02.2011 Welders Name: Mr. Aloke Hazra. Sign. Across the photograph
_____________________________
Date:

WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/SI/ARC/01 Dtd. 13.02.2011 PQR Reference: PQR/SI/ARC/BG Dtd. 23.02.2011 Welders Name: Mr. Biswanath Ghosh. Sign. Across the photograph
_____________________________
Date:
M/S. K.K.FABRICATORS PVT.LTD.

122/2, A.P.C.Road, , KOLKATA:700 006

WPS No.: WPS/KK/ARC/01 Date: 22.11.2011 Welding Process (es): GMAW (Arc.)
Supporting PQR No.(S) : PQR/KKI/ARC/PP
Name of the Company: M/s. K.K.FABRICATORS PVT.LTD. Type : Manual.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 5 mm & 10 mm. FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: ASW-5.1 Gr. E-6013 Size of Filler metals : 3.15 mm PRE-HEAT : N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Class Root Run Subsequent Run ARC ARC E-6013 E-6013 Dia.(mm) 3.15 3.15 Type & Polarity AC AC Current Amps. Range 150 to 190 150 to 190 Volt (Range) 20 25 20 25 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.

122/2, A.P.C.Road, , KOLKATA:700 006

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/KK/ARC/PP WPS No:WPS/KK/ARC/01 Date: 22.11.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date: 28.11.2011

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 5 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 mm DIA Other : N.A. Weld metal Thickness : 5 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02


3 4
3 5
Face Face
38.18 38.02
6.26 6.24
180 180
Result Satisfactory : Yes. Welders Name : Mr. Palash Panchal. Identification Mark: ARC-1 Lab Test No. IRC/M/1793/B/2011-2012
Stamp thus:
We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed by: Mr. Shauvik Rana. [Technical In-charge of IRC (P) Ltd.] Date :
Page No. 02 of 02

122/2, A.P.C.Road, , KOLKATA:700 006

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/KK/ARC/DG WPS No:WPS/KK/ARC/01 Date: 22.11.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402) Date: 28.11.2011

Page: 01 of 02


3 4
3 5
Face Face
38.12 38.08
10.02 10.00
180 180
Result Satisfactory : Yes. Welders Name : Mr. Dhononjay Ghorami. Identification Mark: ARC-2 Lab Test No. IRC/M/1793/C/2011-2012
Stamp thus:
Page No. 02 of 02

122/2, A.P.C.Road, , KOLKATA:700 006

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/KK/MIG/SG WPS No:WPS/KK/MIG/01 Date: 22.11.2011 Welding Process(es): MIG (Welding) Type: Semi-Auto. JOINTS (QW 402) Date: 28.11.2011

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 5 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-SFA 5.18 AWS Classification : ER 70S-6 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.20 mm DIA Other : N.A. Weld metal Thickness : 5 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02


3 4
3 5
Face Face
38.04 38.08
6.20 6.24
180 180
Result Satisfactory : Yes. Welders Name : Mr. Sailesh Kr. Gole. Identification Mark: MIG-1 Lab Test No. IRC/M/1793/2011-2012
Stamp thus:
Page No. 02 of 02

122/2, A.P.C.Road, , KOLKATA:700 006

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/KK/MIG/UK WPS No:WPS/KK/MIG/01 Date: 22.11.2011 Welding Process(es): MIG (Welding) Type: Semi-Auto. JOINTS (QW 402) Date: 28.11.2011

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-SFA 5.18 AWS Classification : ER 70S-6 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.20 mm DIA Other : N.A. Weld metal Thickness : 10 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Page: 01 of 02


3 4
3 5
Face Face
38.12 38.06
9.82 9.84
180 180
Result Satisfactory : Yes. Welders Name : Mr. Utpal Kuley. Identification Mark: MIG-2 Lab Test No. IRC/M/1793/A/2011-2012
Stamp thus:
Page No. 02 of 02

122/2, A.P.C.Road, , KOLKATA:700 006
WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/KK/ARC/01 Dtd. 22.11.2011 PQR Reference: PQR/SI/ARC/PP Dtd. 28.11.2011 Sign. Across the photograph
Welders Name: Mr. Mr. Palash Panchal. Welders Identification No. ARC-1 Fathers Name: Address:
MANUFACTURER: M/S. K.K.FABRICATORS PVT.LTD. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) :GMAW (ARC) Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: 22.11.2011 Base Metal Thickness: 5 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:

122/2, A.P.C.Road, , KOLKATA:700 006
WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/KK/ARC/01 Dtd. 22.11.2011 Sign. Across the photograph
PQR Reference: PQR/SI/ARC/DG Dtd. 28.11.2011 Welders Name: Mr. Mr. Dhononjay Ghorami. Welders Identification No. ARC-2 Fathers Name: Address:
MANUFACTURER: M/S. K.K.FABRICATORS PVT.LTD. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : GMAW (ARC) Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: 22.11.2011 Base Metal Thickness: 10 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:

122/2, A.P.C.Road, , KOLKATA:700 006
WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/KK/MIG/01 Dtd. 22.11.2011 PQR Reference: PQR/SI/MIG/SG Dtd. 28.11.2011 Sign. Across the photograph
Welders Name: Mr. Mr. Sailesh Kr. Gole. Welders Identification No. MIG-1 Fathers Name: Address:
MANUFACTURER: M/S. K.K.FABRICATORS PVT.LTD. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : SMAW (MIG) Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: 22.11.2011 Base Metal Thickness: 5 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:

122/2, A.P.C.Road, , KOLKATA:700 006
WELDERS QUALIFICATION TEST CERTIFICATE Test Conducted by : PHOTO WPS Reference: WPS/KK/MIG/01 Dtd. 22.11.2011 PQR Reference: PQR/SI/MIG/UK Dtd. 28.11.2011 Sign. Across the photograph
Welders Name: Mr. Mr. Utpal Kuley. Welders Identification No. MIG-1 Fathers Name: Address:
MANUFACTURER: M/S. K.K.FABRICATORS PVT.LTD. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : SMAW (MIG) Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: 22.11.2011 Base Metal Thickness: 10 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:
M/S. TECHNOMAK PROJECTS INDIA PVT. LTD.

Sambalpur, Orissa.

WPS No.: WPS/TP/01 Date: 20.12.2011 Welding Process (es): SMAW
Supporting PQR No.(S) : PQR/TP/SY/01
Name of the Company: M/s. Technomak Projects India Pvt. Ltd. Type : Manual.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 20 mm. FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: ASW/SFA 5.1 E 7018 Size of Filler metals : 3.15 mm PRE-HEAT : N. A.
POSITION Position of Groove: 3G. Vertical Progression: Up hand ELECTRICAL CHARACTERISTICS Current: DCEP Polarity: Straight, Amps.(Range): 100 to 180 Volt (Range) : 20 to 30 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 6 to 9 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Root Run Subsequent Run Process Filler Metals Class
SMAW SMAW
Current Type & Polarity AC AC Amps. Range 100 to 180 100 to 180
Dia.(mm) 3.15 3.15
Volt (Range) 20 30 20 30
Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min.
Others
E 7018 E 7018
N. A. N. A.

Sambalpur, Orissa.

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/TP/SY/01 WPS No:WPS/TP/01 Date: 20.12.2011 Welding Process(es): SMAW (Welding) Type: Manual. JOINTS (QW 402) Date: 02.01.2012

Page: 01 of 02


Sl.No. 1 2 Mark No. 1 3 Type of Bend Side Side Width (mm) 19.42 19.40 Thickness (mm) 10.06 10.04 Bend at 180 180 Observation 1.3 mm opening crack was observed No opening crack was observed
3 4
4 6
Side Side
19.40 19.40
10.04 10.06
180 180
No opening crack was observed 2.6 mm opening crack was observed
Result Satisfactory : Yes. Welders Name : Mr. Sanjay Yadav. Identification Mark: SMAW-1 (3G) Lab Test No. IRC/14706/2011-2012 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed by: Mr. Shauvik Rana. [Technical In-charge of IRC (P) Ltd.] Date :
Page No. 02 of 02

Sambalpur, Orissa.

QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/TP/SS/01 WPS No:WPS/TP/01 Date: 20.12.2011 Welding Process(es): SMAW (Welding) Type: Manual. JOINTS (QW 402) Date: 02.01.2012

Page: 01 of 02


Sl.No. 1 2 Mark No. 1 3 Type of Bend Side Side Width (mm) 19.40 19.42 Thickness (mm) 10.10 10.02 Bend at 180 180 Observation No opening crack was observed 0.6 mm opening crack was observed
3 4
4 6
Side Side
19.42 19.42
10.02 10.04
180 180
Result Satisfactory : Yes. Welders Name : Mr. Surendra Singh. Identification Mark: SMAW-2 (3G) Lab Test No. IRC/14707/2011-2012 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________ Witnessed by: Mr. Shauvik Rana. [Technical In-charge of IRC (P) Ltd.] Date :
Page No. 02 of 02

Sambalpur, Orissa.
WELDERS QUALIFICATION TEST CERTIFICATE

Test Conducted by : ALSTOM Projects India Ltd. PHOTO WPS Reference: WPS/TP/01 Dtd. 20.12.2011 PQR Reference: PQR/TP/SY/01 Dtd. 02.01.2012 Welders Name: Mr. Sanjay Yadav. Sign. Across the photograph
Date of Birth: 12.05.1976

Welders Identification No. SMAW-1
Fathers Name: Mr. Gangad Hari Yadav. Address: Bihar.
MANUFACTURER: M/S. Technomak Projects India Pvt. Ltd. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : SMAW. Type of Weld : Groove Weld Welding Position : 3G Base Metals: MS to MS. Date of Welding: 20.12.2011 Base Metal Thickness: 20 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:

Sambalpur, Orissa.

Test Conducted by : ALSTOM Projects India Ltd. PHOTO WPS Reference: WPS/TP/01 Dtd. 20.12.2011 PQR Reference: PQR/TP/SS/01 Dtd. 02.01.2012 Welders Name: Mr. Surendra Singh. Sign. Across the photograph
Date of Birth: 10.06.1990

Welders Identification No. SMAW-2 Fathers Name: Mr. Yogendra Singh.
Address: Bihar.
MANUFACTURER: M/S. Technomak Projects India Pvt. Ltd. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : SMAW. Type of Weld : Groove Weld Welding Position : 3G Base Metals: MS to MS. Date of Welding: 20.12.2011 Base Metal Thickness: 20 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:
M/S. BESTO ENTERPRISE.

P-209, BENERAS ROAD, BIRADINGI, P.O:NETAJIGARH, HOWRAH:711108

WPS No.: WPS/BE/ARC Date: 16.12.2011 Welding Process (es): SMAW (Arc.)
Supporting PQR No.(S) : PQR/BE/ARC/RN
Name of the Company: M/s. BESTO ENTERPRISE. Type : Manual.
Joint Design : Single V Groove Backing: No
POSITION Position of Groove: 1G.
Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 6 mm & 10 mm. FILLER METALS Spec. No. : (SFA) 5.1 AWS Classification: ASW/SFA 5.1 E-6013 Size of Filler metals : 3.15 mm PRE-HEAT : N. A.
Vertical Progression: Down hand ELECTRICAL CHARACTERISTICS Current: DCEP Polarity: Straight, Amps.(Range): 90 to 125 Volt (Range) : 20 to 30 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 6 to 9 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Root Run Subsequent Run Process Filler Metals Class ARC ARC E - 6013 E - 6013 Dia.(mm) 3.15 3.15 Type & Polarity AC AC Current Amps. Range 90 to 125 90 to 125 Volt (Range) 20 to 30 20 to 30 Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. Others
N. A. N. A.

1/9.SUCHETA NAGAR,(1ST FLOOR);HALTU,KOLKATA-700078

WPS No.: ME/WPS/01;REVISION-0 Date: 20.02.2012 Welding Process (es): SMAW
Supporting PQR No.(S) : ME/PQR/01
Name of the Company: M/s. MACHINOTHERM ENGINEERS.
Type : Manual.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 mm for V Groove. Root Face dimension: 1.5 mm
POSITION Position of Groove: 1G. Vertical Progression: Down hand
Groove Angle : 60 BASE METALS Material specification: IS: 2062 to IS: 2062 Type of Grade: A Base Metal : Groove 6 mm & 10 mm. FILLER METALS Spec. No. : (SFA) 5.18 AWS Classification: ASW/SFA 5.18 ER 70S6 Size of Filler metals : 1.20 mm PRE-HEAT : N. A.
ELECTRICAL CHARACTERISTICS Current: DCEP Polarity: Straight, Amps.(Range): 110 to 250 Volt (Range) : 18 to 31 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 9 to 12 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Root Run Subsequent Run Process Filler Metals Class MIG MIG ER-70S6 ER-70S6 Dia.(mm) 1.20 1.20 Type & Polarity AC AC Current Amps. Range 260 to 290 260 to 290 Volt (Range) 27 to 31 27 to 31 Travel Speed (Range) 9 to 12 cm/min. 9 to 12 cm/min. Others
N. A. N. A.


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/BE/ARC/RN/02 Date: 02.01.2012 WPS No:WPS/BE/ARC Date: 16.12.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402)

BASEMETALS (QW 403)
POST WELD HEAT TREATMENT (QW 407)
Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 mm DIA Other : N.A. Weld metal Thickness : 10 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DCEP Polarity: Straight Amps.: 90 to 125 Volts.: 20 to 30 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 19.70 19.70 Thickness (mm) 9.74 9.74 Area (mm2) 191.88 191.88 Ultimate Load (N) 107000 101000 UTS (Mpa.) 558 529 Position of Facture Broken at HAZ portion Broken at HAZ portion

Result Satisfactory : Yes. Welders Name : Mr. Rana Naskar. Identification Mark: ARC-2 Lab Test No. IRC/14589/2011-2012
Stamp thus:
We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________
Witnessed by: Mr. Shauvik Rana. [Technical In-charge of IRC (P) Ltd.] Date :
Page No. 02 of 02


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/BE/ARC/RN/01 Date: 02.01.2012 WPS No:WPS/BE/ARC Date: 16.12.2011 Welding Process(es): ARC (Welding) Type: Manual. JOINTS (QW 402)

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A.
Thickness of test Coupon : 6 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-A-5.10 AWS Classification : E 6013 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 3.15 mm DIA Other : N.A. Weld metal Thickness : 6 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DCEP Polarity: Straight Amps.: 90 to 125 Volts.: 20 to 30 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 19.66 19.68 Thickness (mm) 6.54 6.60 Area (mm2) 128.58 129.89 Ultimate Load (N) 53000 54500 UTS (Mpa.) 412 420 Position of Facture Broken at outside weld. Broken at outside weld.

Result Satisfactory : Yes. Welders Name : Mr. Rana Naskar. Identification Mark: ARC-1 Lab Test No. IRC/14590/2011-2012
Stamp thus:
Page No. 02 of 02


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/BE/MIG/BM/01 Date: 02.01.2012 WPS No:WPS/ BE/MIG Date: 16.12.2011 Welding Process(es): MIG (Welding) Type: Semi-Auto. JOINTS (QW 402)

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 6 mm Thk Diameter of test Coupon : N.A. Other : N. A.
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409)
FILLER METALS (QW-404) SFA Specification : AWS-SFA 5.18 AWS Classification : ER 70S-6 Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.20 mm DIA Other : N.A. Weld metal Thickness : 6 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Current : DCEP Polarity: Straight Amps.: 110-250 Volts.: 18 to 31 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 9 to 12 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02


Result Satisfactory : Yes. Welders Name : Mr. Bubun Majhi. Identification Mark: MIG-1 Lab Test No. IRC/14592/2011-2012
Stamp thus:
Page No. 02 of 02


QW-482, ASME SECTION-IX Procedure Qualification Record No. PQR/BE/MIG/BM/02 Date: 02.01.2012 WPS No:WPS/ BE/MIG Date: 16.12.2011 Welding Process(es): MIG (Welding) Type: Semi-Auto. JOINTS (QW 402)

BASEMETALS (QW 403) Material Specification : IS: 2062 Type of Grade: A P. No. Gr. No. : 1 to 1 Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-SFA 5.18 AWS Classification : ER 70S-6
POST WELD HEAT TREATMENT (QW 407) Temperature : N.A. Time : N.A. Other: N.A. GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DCEP Polarity: Straight Amps.: 110-250 Volts.: 18 to 31
Filler Metal F. No. 1 Weld Metal analysis A/N: N.A. Size of Weld Metal: 1.20 mm DIA Other : N.A. Weld metal Thickness : 10 mm POSITION (QW-405) Position of Groove : 1G Other : N.A. PREHEAT (QW-406) : N. A.
Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 9 to 12 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 19.80 19.70 Thickness (mm) 9.78 9.76 Area (mm2) 193.64 192.27 Ultimate Load (N) 109000 111000 UTS (Mpa.) 563 577 Position of Facture Broken at HAZ portion. Broken at HAZ portion.

Result Satisfactory : Yes. Welders Name : Mr. Bubun Majhi. Identification Mark: MIG-2 Lab Test No. IRC/14591/2011-2012
Stamp thus:
Page No. 02 of 02


Test Conducted by : Shauvik Rana. PHOTO WPS Reference: WPS/BE/MIG Dtd. 16.12.2011 PQR Reference: PQR/BE/MIG/BM/01&02 Dtd. 02.01.2012 Welders Name: Mr. Mr. Bubun Majhi. Welders Identification No. MIG-1 & MIG-2 Fathers Name: Address: Balitikuri, Seth Para, Jagacha, Howrah-711 304 Sign. Across the photograph
MANUFACTURER: M/S. BESTO ENTERPRISE. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : GMAW (MIG) Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: 17.12.2011 Base Metal Thickness: 6 & 10 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate)
_____________________________
Date:


Test Conducted by : Shauvik Rana. PHOTO WPS Reference: WPS/BE/ARC Dtd. 16.12.2011 PQR Reference: PQR/BE/ARC/RN/01&02 Dtd. 02.01.2012 Welders Name: Mr. Mr. Rana Naskar. Welders Identification No. ARC-1 & ARC-2 Fathers Name: Address: Monoherpur, Dalpur, Sankrail, Howrah-711 310. MANUFACTURER: M/S. BESTO ENTERPRISE. Code : Testing Standard As per ASME Sec. IX Job Knowledge: Acceptable. Welding Process(es) : SMAW (ARC) Type of Weld : Groove Weld Welding Position : 1G Base Metals: MS to MS. Date of Welding: 17.12.2011 Base Metal Thickness: 6 & 10 mm Type of Test : Transverse Tensile, Transverse Bend test , (Attached Test Certificate) Sign. Across the photograph
_____________________________
Date:

1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78. WELDING PROCEDURE SPECIFICATION (WPS)
WPS No.: ME/WPS/01, dt.20.02.2012 Welding Process (es): SMAW (Arc) Supporting PQR No.(S) : ME/PQR/01 Rev-00. Date: 07.03.2012 JOINT (QW 402) Name of the Company: M/s. Machinotherm Entgineers, 1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78. Type : Manual. PRE-HEAT - (QW-406)
Pre-Heat Temp. Min. : 150C Pre-Heat Temp. Max. : 260C
Others : N. A.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 to 2 mm. V Groove. Root Face dimension: 1.5 to 3.0 mm. Groove Angle : 60 BASE METALS (QW 403) P.No.8, Group No.2 to P.No.1 Group No.2, Material specification: SA 240 Type : 304 to IS: 2062 Grade : B. Type of Grade: TP 304 to Gr. B, Base Metal : Groove 5 mm FILLER METALS (QW 404) Spec. No. : (SFA) 5.4 AWS Classification: E 309- 16 Size of Filler metals : 3.15 mm / 4 mm Dia. Electrode flux (Class) : N. A. F. No. 6
POSITION (QW 405) Position of Groove: V, H & OH. Welding Progression: Up & Down both. Position of Fillet : All. ELECTRICAL CHARACTERISTICS (QW 409) Current Type and Polarity : DEEP Polarity: Straight, Amps.(Range): 100 to 180 Volt (Range) : 20 to 30 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 6 to 9 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer Process Filler Metals Current Volt Travel Speed Others
Class Root Run Fill up Final SMAW SMAW SMAW E-309-16 E-309-16 E-309-16
Dia. 2.50 3.15 4.0
Type & Polarity Deep Deep Deep
Amps. Range 60 to 80 80 to 110 110 to 140
(Range) 20 30 20 30 20 30
(Range) 6 to 9 cm/min. 6 to 9 cm/min. 6 to 9 cm/min. N. A. N. A. N. A.
Manufacturer By___________________________

1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78. PROCEDURE QUALIFICATION RECORD (PQR)
QW-482, ASME SECTION-IX Procedure Qualification Record No. ME/PQR/01 Date: 07.03.2012 WPS No:ME/WPS/ 01 Date: 20.02.2012 Welding Process(es): SMAW (Arc) Type: Manual. JOINTS (QW 402)

(For combination Qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASEMETALS (QW 403) Material Specification : IS: 2062 to SA 240 Type-304 Type of Grade:A & TP-304
P. No. Gr. No. to P. No. Gr. No.: 8 2 1 2
PREHEAT (QW-406) : Pre Heat Temperature: 250C. Inter Pass Temperature: N.A.
Other: N.A.
Thickness of test Coupon : 5 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-SFA 5.4 AWS Classification : E 309-16 Filler Metal F. No. 6 Weld Metal analysis A/N: N.A. Size of Weld Metal: 2.5 to 4.0 mm DIA
GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DEEP Polarity: Straight Amps.: 60 - 140 Volts.: 20 to 30 Tungsten Electrode Size: N.A. Other : N.A.
Other : N.A. Weld metal Thickness : 5 mm POSITION (QW-405) Position of Groove : 1G & 1F Other : N.A.
POST WELD HEAT (QW-407) : N. A.
TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min.. String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 19.98 20.20 Thickness (mm) 5.02 5.04 Area (mm2) 99.60 101.81 Ultimate Load (N) 41500 42500 UTS (Mpa.) 414 417 Position of Facture Broken at MS portion. Broken at MS portion.

FILLET-WELD TEST (AS PER QW-180)

RESULTS: SATISFACTORY: YES; PENETRATION INTO PARENT METAL :YES
MACRO-As Per Report No: IRC/16115/2011-2012 dtd.09.03.2012
Result Satisfactory : Yes. Welders Name : Sri Manick Mondal Identification Mark: N.A Lab Test No. IRC/16114/2011-2012 & IRC/16115/2011-2012 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________
Certified by ..
. Date :

1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78. WELDING PROCEDURE SPECIFICATION (WPS)
WPS No.: ME/WPS/02, dt.20.02.2012 Welding Process (es): SMAW (Arc) Supporting PQR No.(S) : ME/PQR/02 Rev-00. Date: 07.03.2012 JOINT (QW 402) Name of the Company: M/s. Machinotherm Entgineers, 1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78. Type : Manual. PRE-HEAT - (QW-406)
Pre-Heat Temp. Min. : 150C Pre-Heat Temp. Max. : 260C
Others : N. A.
Joint Design : Single V Groove Backing: No Root Opening: 1.5 to 2 mm. V Groove. Root Face dimension: 1.5 to 3.0 mm. Groove Angle : 60 BASE METALS (QW 403) P.No.8, Group No.2 to P.No.1 Group No.2, Material specification: SA 240 Type : 304 to : SA 240 Type :304 Type of Grade: TP 304 to TP 304, Base Metal : Groove 10 mm FILLER METALS (QW 404) Spec. No. : (SFA) 5.4 AWS Classification: E 308L- 16 Size of Filler metals :2.5 mm / 4 mm Dia. Electrode flux (Class) : N. A. F. No. 6
POSITION (QW 405) Position of Groove: V, H & OH. Welding Progression: Up & Down both. Position of Fillet : All. ELECTRICAL CHARACTERISTICS (QW 409) Current Type and Polarity : DEEP Polarity: Straight, Amps.(Range): 100 to 180 Volt (Range) : 20 to 30 V TECHNIQUE String of Weave Bead: Root run string bead, Subsequent runs weave bead. Initial & Interpass cleaning : Grinding & wire brushing Back Gauging: Yes. Method: Grinding. Multi-Pass or Single Pass (Per Side) : Multi Pass No. of Electrodes: 1 Travel Speed (Range) : 6 to 9 cm/min. Oscillation: Maximum 3 times of electrode dia. POSTWELD HEAT TREATMENT: N. A.
WELDING PROCEDURE
Weld Layer
Process
Filler Metals Class Dia. 2.50 3.15 4.0 Type & Polarity Deep Deep Deep
Current Amps. Range 40 to 60 70 to 90 90 to 120
Volt (Range) 20 30 20 30 20 30
Travel Speed (Range) 6 to 9 cm/min. 6 to 9 cm/min. 6 to 9 cm/min.
Others
Root Run Fill up Final
SMAW SMAW SMAW
E-308L-16 E-308L-16 E-308L-16
N. A. N. A. N. A.
Manufacturer By___________________________

1/9, Sucheta Nagar (1st Floor), Haltu, Kolkata : 78. PROCEDURE QUALIFICATION RECORD (PQR)
QW-482, ASME SECTION-IX Procedure Qualification Record No. ME/PQR/02 Date: 07.03.2012 WPS No:ME/WPS/ 02 Date: 20.02.2012 Welding Process(es): SMAW (Arc) Type: Manual. JOINTS (QW 402)

(For combination Qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASEMETALS (QW 403) Material Specification : IS: 2062 to SA 240 Type-304 Type of Grade:A & TP-304
P. No. Gr. No. to P. No. Gr. No.: 8 2 8 2
PREHEAT (QW-406) : Pre Heat Temperature: 250C. Inter Pass Temperature: N.A.
Other: N.A.
Thickness of test Coupon : 10 mm Thk Diameter of test Coupon : N.A. Other : N. A. FILLER METALS (QW-404) SFA Specification : AWS-SFA 5.4 AWS Classification : E 308L-16 Filler Metal F. No. 6 Weld Metal analysis A/N: N.A. Size of Weld Metal: 2.5 to 4.0 mm DIA Other : N.A. Weld metal Thickness : 10 mm
GAS (QW-408) : N.A. ELECTRICAL CHARACTERISTICS (QW-409) Current : DEEP Polarity: Straight Amps.: 40 - 120 Volts.: 20 to 30 Tungsten Electrode Size: N.A. Other : N.A. TECHNIQUE (QW-410) Travel Speed: 6 to 9 cm./min..
POSITION (QW-405) Position of Groove : 1G & 1F Other : N.A.

POST WELD HEAT (QW-407) : N. A.
String or Weave Bead: Root run string bead & Subsequent runs weave bead. Oscillation: Maximum 3 times the Electrode dia. Multipass or Single Pass (per Side): Multi Pass. Single or Multiple electrodes : Single Other: N. A.
Page: 01 of 02

Sl.No. 1 2 Mark No. 1 6 Width (mm) 19.70 19.98 Thickness (mm) 10.08 10.08 Area (mm2) 198.58 201.40 Ultimate Load (N) 127000 127500 UTS (Mpa.) 640 638 Position of Facture Broken on out side weld. Broken on out side weld.

FILLET-WELD TEST (AS PER QW-180)

RESULTS: SATISFACTORY: YES; PENETRATION INTO PARENT METAL :YES
MACRO-As Per Report No: IRC/16117/2011-2012 dtd.09.03.2012
Result Satisfactory : Yes. Welders Name : Sri Manick Mondal Identification Mark: N.A Lab Test No. IRC/16116/2011-2012 & IRC/16117/2011-2012 We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer By___________________________
Certified by ..
. Date :

Weld Joint 1

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Weld Joint 1

Uploaded by

Copyright:

Available Formats

M/S. ENGINEERING ENTERPRISE.

PROCEDURE QUALIFICATION RECORD (PQR)

Groove Design of Test Coupon

TRANSVERSE TENSILE TEST (AS PER QW-150)

Width (mm) 19.10 18.90

Thickness (mm) 5.02 5.02

Area (mm2) 95.88 94.87

Ultimate Load (N) 39500 39500

UTS (Mpa.) 412 416

Position of Facture Out side of Weld. Out side of Weld.

TRANSVERSE BEND TEST (AS PER QW-160)

UNIJOINT FABRICATION PVT. LTD.

Groove Design of Test Coupon

Weld Progression: Down hand. Other : N.A. PREHEAT (QW-406) : N. A.

TRANSVERSE TENSILE TEST (AS PER QW-150)

TRANSVERSE BEND TEST (AS PER QW-160)

UNIJOINT FABRICATION PVT. LTD.

Fillet Design of Test Coupon

UNIJOINT FABRICATION PVT. LTD.

M/S. ENGINEERING ENTERPRISE.

M/S. MACHINOTHERM ENGINEERS.

Sign. Across the photograph

Testing Conditions and Qualification Limits

M/S. MACHINOTHERM ENGINEERS.

Testing Conditions and Qualification Limits

M/S. SARASWATI ENGG. WORKS.

Groove Design of Test Coupon

TRANSVERSE TENSILE TEST (AS PER QW-150)

TRANSVERSE BEND TEST (AS PER QW-160)

No opening crack was observed No opening crack was observed

M/S. SARASWATI ENGG. WORKS.

Groove Design of Test Coupon

TRANSVERSE TENSILE TEST (AS PER QW-150)

TRANSVERSE BEND TEST (AS PER QW-160)

No opening crack was observed No opening crack was observed

M/S. SARASWATI ENGG. WORKS.

M/S. SARASWATI ENGG. WORKS.

M/S. SARASWATI ENGG. WORKS.

Address: 61/1/1 C Road, Bamungachi, Salkia, Howrah.

M/S. SARASWATI ENGG. WORKS.

M/S. UNISTAR METALS PRIVATE LIMITED.

Groove Design of Test Coupon

TRANSVERSE TENSILE TEST (AS PER QW-150)

TRANSVERSE BEND TEST (AS PER QW-160)

No opening crack was observed No opening crack was observed

M/S. UNISTAR METALS PRIVATE LIMITED.

Groove Design of Test Coupon

TRANSVERSE TENSILE TEST (AS PER QW-150)

TRANSVERSE BEND TEST (AS PER QW-160)

No opening crack was observed No opening crack was observed

M/S. UNISTAR METALS PRIVATE LIMITED.

Date: JOINT DESIGN USED

M/S. UNISTAR METALS PRIVATE LIMITED.

Date: JOINT DESIGN USED

M/S. UNISTAR METALS PRIVATE LIMITED.

M/S. UNISTAR METALS PRIVATE LIMITED.

M/S. B.P.ENGINEERING WORKS

WELDING PROCEDURE SPECIFICATION (WPS)

Name of the Company: M/s. B.P.Engineering Works Type : Manual.

Date: JOINT DESIGN USED

M/S. B.P.ENGINEERING WORKS

WELDING PROCEDURE SPECIFICATION (WPS)

M/S. B.P.ENGINEERING WORKS