Precast Concrete Packaged Pumping Stations

1800 & 2200 diameters

The Concept
ITT Flygts Precast Concrete Packaged Pump Stations are ideally suited for situations where civil work and installation time must be kept to a minimum. They are available in standard diameters of 1800mm and 2200mm with depths from 3 to 5 metres and an integral valve chamber. Flygt Concrete Packaged Pump Stations are mould formed using Sulphate resistant cement and calcareous aggregate for maximum station durability. They are fully assembled with all the necessary equipment to allow ease and speed of installation.

General Applications
Applications for Flygt Precast Concrete Packaged Pump Station include: Domestic Dwellings Commercial & Industrial Complexes Hospitals Mining & Construction sites Camping Parks Motels/Hotels, Shopping Centres, Sporting Facilities Schools

Vent Pipe

Vent Pipe 650 650

Electrical Two Inlets Electrical Inlets Overall Height Refer to Table Opposite

Discharge

Design Features
Fully transportable Involves a fast modular installation and therefore reduced civil costs Has an easy swift lifting system Integral Internal Valve chamber as standard Medium duty access hatches for both pumps and valve chambers Aims to satisfy the requirements of both the municipal and commercial sectors in terms of civil, mechanical and electrical design Automatic control and monitoring systems No need to enter wet well to service pumps, standard tank diameters 1800mm and 2200mm Standard package pump stations available in depths from 3.0 to 5.0 metres Meets Australian Standards AS 3735

450

1070

The Flygt Precast Concrete Package Pump Station design complies with Australian standards for the structural use of concrete, water retaining structures and cover slab design, as well as providing all of the features required for a comprehensive mechanical and electrical installation.

11CSM1800 50mm Specification

PUMP STATION MODELS AVAILABLE
11CSM1800/3.0 Diameter (int): Depth: Weight: Overall height: 11CSM1800/3.5 Diameter (int): Depth: Weight: Overall height: 11CSM1800/4.0 Diameter (int): Depth: Weight: Overall height: 11CSM1800/5.0 Diameter (int): Depth: Weight: Overall height: 50D 1800mm 3000mm 10 tonne 3200mm 50D 1800mm 3500mm 10.6 tonne 3700mm 50D 1800mm 4000mm 11.20 tonne 4200mm 50D 1800mm 5000mm 12.80 tonne 5200mm

STANDARD EQUIPMENT
M/D 1111mm x 762mm Chamber access M/D 600mm x 450mm Valve access Bronze gate valves & cast iron check valves 50mm ENM10/13m Level regulators (4 off) Concrete Lid with medium duty gatics Float rail

INTERNAL PIPEWORK
50mm UPVC Inlet Pipe: 2x150mm Flanged & blanked off opposite discharge outlet as shown below Outlet Pipe: 50mm 50mm uPVC stub Vent Pipe: 150mm Flanged & blanked off If Inlet Pipe required in alternate position then inlet done by others

PUMP MODELS AVAILABLE

MP3068, MP3085 MP3102, MP3127 DP3045, CP3045 DP3068, CP3068

ELECTRICAL
2 x 75mm holes provided as shown below

1800mm Diameter

OPTIONS
Galvanised or SS Ladder Epoxy coating (internal only)

11CSM1800 80mm Specification

PUMP STATION MODELS AVAILABLE
11CSM1800/3.0 Diameter (int): Depth: Weight: Overall height: 11CSM1800/3.5 Diameter (int): Depth: Weight: Overall height: 11CSM1800/4.0 Diameter (int): Depth: Weight: Overall height: 11CSM1800/5.0 Diameter (int): Depth: Weight: Overall height: 80D 1800mm 3000mm 10 tonne 3200mm 80D 1800mm 3500mm 10.6 tonne 3700mm 80D 1800mm 4000mm 11.20 tonne 4200mm 80D 1800mm 5000mm 12.80 tonne 5200mm

STANDARD EQUIPMENT
M/D 1111mm x 762mm Chamber access M/D 600mm x 450mm Valve access Cast iron valving 80mm ENM10/13m Level regulators (4 off) Concrete Lid with medium duty gatics Float rail

INTERNAL PIPEWORK
80mm UPVC Inlet Pipe: 2x150mm Flanged & blanked off opposite discharge outlet as shown below Outlet Pipe: 100mm uPVC Flanged reducer to 80mm pipework as shown Vent Pipe: 150mm Flanged & blanked off If Inlet Pipe required in alternate position then inlet done by others

PUMP MODELS AVAILABLE

3085HT & MT 3102HT 3127HT (250) only 3127SH

ELECTRICAL
2 x 75mm holes provided as shown below

OPTIONS
Galvanised or SS Ladder Epoxy coating (internal only)

11CSM2200 50mm Specification

PUMP STATION MODELS AVAILABLE
11CSM2200/3.0 Diameter (int): Depth: Weight: Overall height: 11CSM2200/3.5 Diameter (int): Depth: Weight: Overall height: 11CSM2200/4.0 Diameter (int): Depth: Weight: Overall height: 11CSM2200/5.0 Diameter (int): Depth: Weight: Overall height: 50D 2200mm 3100mm 15 tonne 3350mm 50D 2200mm 3500mm 16.4 tonne 3750mm 50D 2200mm 4100mm 18 tonne 4350mm 50D 2200mm 5100mm 21 tonne 5350mm

STANDARD EQUIPMENT
M/D 1111mm x 762mm Chamber access M/D 900mm x 600mm Valve access Bronze gate valves & cast iron check valves 50mm ENM10/13m Level regulators (4 off) Concrete Lid with medium duty gatics Float rail

INTERNAL PIPEWORK
50mm UPVC Inlet Pipe: 2x150mm Flanged & blanked off opposite discharge outlet as shown below Outlet Pipe: 50mm 50mm uPVC stub Vent Pipe: 150mm Flanged & blanked off If Inlet Pipe required in alternate position then inlet done by others

PUMP MODELS AVAILABLE

MP3068, MP3085 MP3102, MP3127 DP3045, CP3045 DP3068, CP3068

ELECTRICAL
2 x 75mm holes provided as shown below

2200mm Diameter

OPTIONS
Galvanised or SS Ladder Epoxy coating (internal only)

11CSM2200 100mm Specification

PUMP STATION MODELS AVAILABLE
11CSM2200/3.0 Diameter (int): Depth: Weight: Overall height: 11CSM2200/3.5 Diameter (int): Depth: Weight: Overall height: 11CSM2200/4.0 Diameter (int): Depth: Weight: Overall height: 11CSM2200/5.0 Diameter (int): Depth: Weight: Overall height: 100D 2200mm 3100mm 15 tonne 3350mm 100D 2200mm 3500mm 16.4 tonne 3750mm 100D 2200mm 4100mm 18 tonne 4350mm 100D 2200mm 5100mm 21 tonne 5350mm

STANDARD EQUIPMENT
M/D 1111mm x 762mm Chamber access M/D 900mm x 600mm Valve access Cast iron valving 80mm ENM10/13m Level regulators (4 off) Concrete Lid with medium duty gatics Float rail

INTERNAL PIPEWORK
100mm UPVC Inlet Pipe: 2x150mm Flanged & blanked off opposite discharge outlet as shown below Outlet Pipe: 100mm uPVC Vent Pipe: 150mm Flanged & blanked off If Inlet Pipe required in alternate position then inlet done by others

PUMP MODELS AVAILABLE

3085HT MT & LT 3102HT MT & LT 3127HT MT & LT 3153HT 3171HT 3201SH

ELECTRICAL
2 x 75mm holes provided as shown below

OPTIONS
Galvanised or SS Ladder Epoxy coating (internal only)

Accessories for Trouble Free Efficient Pumping

In addition to the package design, Flygt also offers a number of complementary technological advances such as pump control and monitoring equipment, APF cleaning control and the automatic Flush Valve to ensure that the pumping station operates at maximum efficiency at all times.

Pump Controllers
Flygt Pump Controllers control every aspect of your pump station to help minimize downtime, and ensure against pump station flooding, expensive clean up costs, and unnecessary pump repairs. Pre programmed pump controllers from Flygt allow you to monitor and control every aspect of your pump station. The controllers generate alarms in case of power failure or pump faults, records data for reports, trends and events. This means your staff can view the data from the site or via a SCADA system.

Flygt LS 100 Level Sensor

Used to measure the liquid level in a pump station or sump, the LS IOO is specially developed to withstand the same harsh media as our Flygt pumps. With excellent term stability and in-built atmospheric compensation LS 100 provides reliable and consistent level monitoring and control. Robust stainless steel body is suitable for use in sewage, slurry, and viscous liquids. Ceramic Pressure Sensor - highly accurate 4-2OmA signal. Simply lowered into the liquid, the LS 100 is not affected by foam, sludge and sediment that is commonly found in pits and pump stations.

APF Automatic Pump Sump Cleaning System

The APF Cleaner system can be used for all pump stations equipped with Flygt 3085-3300 series pumps. The APF controller fits easily on to your main system controller and programs the pumps to run down to the absolute minimum water level in the sump the point at which air is just beginning to be drawn into the impeller. The pump is then able to draw off the dirt and grease which normally settles on the surface of the water. By operating down to this minimum water level, the pump also creates turbulence in the water as the air is sucked into the pump, and this turbulence agitates any sludge layer which has formed on the sump floor, allowing this, too, to be drawn off. Both of these methods of cleaning ensure that the sump operates efficiently with less need for manual cleaning such as flushing or sludge removal.

Flygt Flush Valve

The Flygt flush valve is a fully automatic valve that stirs up the sump water at the start of each pumping cycle, resuspending solids so that they can simply be pumped away. The result is less sedimentation, fewer unpleasant odours and less labour intensive maintenance.

Why install a Flush Valve?

To reduce risk of septicity, fat build-up, grit deposition and ragging To prevent breakdown and blockages To increase pump life To ensure proper level control and telemetry To maintain pump station efficiency Gases in the station and unpleasant odours in the surroundings are completely eliminated Frequent cleaning and traditional desludging become unnecessary Significant saving in operation and maintenance costs (many documented examples of stations that have saved over 50% of their annual cleaning costs)
As pumping starts, the Flush Valve is open and the pump runs for approximately 30 seconds stirring the water in the sump and resuspending any settled solids.

www.flygt.com.au

Phone 131914

Adelaide Brisbane Darwin Kalgoorlie Mackay Melbourne Mount Isa Newcastle Perth Sydney Townsville

ITT Flygt Limited, 2002 CPPS.1002