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What are Abrasives ? Abrasives are those materials used in operations such as grinding, polishing, cutting, sharpening, lapping, honing, pressure blasting or other similar process. Different forms of abrasives used in Industries: 1. Polishing wheel - For polishing Stainless steel, Steel, Non-metal materials, Stone, Wood 2. Vitrified Grinding wheel 3. Grinding head 4. Cup brush - Used in rust removing, dirt removing, polishing, etc 5. Abrasive paper/cloth /belts 6. as powder in fine finishing / polishing operations General Characteritics: - Possess high hardness - Possess moderate to high fracture toughness - Resistant to mechanical shock Not affected by frictional heat Mohs scale of Hardness: capacity of the material to grind away another surface (Refer textbook) Soft Abrasive: Abrasive having hardness 1-4 in Moh's scale Classification i. Natural siliceous quartz , garnet. Non-siliceous -- diamond, corundum, emery ii Synthetic / artificial carborundum, boron carbide, alundum Coated Abrasives
NATURAL ABRASIVES:
Name
Sturcture / characteristics crystalline form of C, ranks I in hardnessMohs scale-10, Chemically inactive,. Exist in three major forms gem diamond , borts,.carbonade Cryst. form of alumina , ranks next to diamond-Mohs scale-9, not of gem qlty, brown to grey (red-ruby, other sapphire) hard , fine grained, dark grey to black comp-cry alumina(50-75%) magnetite (20 -40%) other minerals(12 %) hardness depends upon alumina content mohs scale-8 trisilicates of alumina/ magnesia/ ferrous oxide. Common garnet- Calcium alminium iron silicate, Mohs scale 6 -7.5,
Applications Jewellery, in bits of drilling points, saw teeth for cutting rocks, in grinding wheels, in engraving tools. in grinding wheels
Diamond
Corundum
ruby lasers
Emery
Garnet
Impure grey quartz used in sand paper As granules in grinding machines used to grind flour, pigments, ores.
uses in grinding of cast iron, bronze, porcelain/marble, glass/ lens in cutting wheels, polishing machines
SiO2 + 3C SiC + 2CO Charc : hard synthetic abrasive ( 9.3), chemically inert, high refractoriness
2700C
in making of hard materials for making grinding dies, for cutting & sharpening high speed tools
Some Important application of Abrasives In grinding wheels (Bonded abrasives) : used to grind and polish the surface of other materials Manufacture : mixing abrasive grains + suitable binder and fired to make them hard. Selection of components : choice of abrasive based on nature of work, grain size of abrasive, choice of bonding material In Abrasive paper / cloth (coated Abrasives): abrasive coated on paper / cloth with help of glue.. Used for cleaning and polishing purpose
Bonded Abrasives