Woven Fabric

Fabrics are composed of two sets of yarns. One set of yarns, the warp, runs along the length of the fabric. The other set of yarns, the fill or weft, is perpendicular to the warp. Woven fabrics are held together by weaving the warp and the fill yarns over and under each other. The woven plastic fabric is produced using HDPE or PP in wide range of specifications depending upon the end use application. provides standard and customized equipments to produce woven fabrics by circular looms used in storing products such as cereals to chemicals, flour to animal feeds, cement to vegetables.

Process

Process Steps

Tape Stretching Lines

LOREX duotec

Tape Stretching Lines from LOHIA STARLINGER LIMITED have been developed to produce PP/HDPE tapes for many applications such as Woven/Knitted Bags, Flexible Intermediate Bulk Containers (FIBC), Carpet Backing, Tarpaulins, Wrapping Fabrics, Jumbo Bags and many more

High Speed Tape Stretching Lines incorporate state-of-the-art technology. The tape extrusion lines are designed to meet the highest performance and quality requirement with maximum efficiency and flexibility while using minimum raw material and energy. The design incorporates the experience gained over 28 years in production and processing of tape extrusion and takes into account the current market needs. The consistently applied modular construction principle permits tailored adaptation or subsequent expansion to meet any desired requirement.

LOREX

Extruder
The extruder with the help of Hi-Q computer optimized screw ensures optimum melt homogenization and conveys the melt to the T-die. Universal screws are the best choice for special applications with extremely low / high denier of tapes whereas Barrier screws are recommended for tape deniers used for normal sack applications. The T-die features computer designed flow geometry for optimum mass flow distribution and minimum gauge variation across the width. Other attractive features of the extruder are grooved bush feeding, cold start protection, micro-processor based PID controls, melt temperature, back pressure indicator and pneumatic movement of the extruder cart.

Technical Specifications
Extruder
Model Screw diameter (mm) Maximum melt capacity E75B 75 260 E75H 75 E90 90 275 E90B 90 350 E90H 90 E105 105 400 E105B 105 450

PP (kg/hr) HDPE (kg/hr) Model Screw diameter (mm) Maximum melt capacity PP (kg/hr) HDPE (kg/hr) E105H 105 210 E120 120 260 E120B 120 E150B 150 300 350 -

400

540 460

600 -

900 -

Downstream Equipment
Working width Screen Changer Slitter Godet diameter 800/1000/1400/2000 mm Manual/Automatic Single Station/Six Station 320/436 mm

Godet Configuration
Holding Stretching & Annealing Hot Air Oven 2/3 godets per stand 5/6 godets per stand 4/6 meter

Max Line Speed

Standard version High speed version Up to 350 meters/minute Up to 425 meters/minute

436 mm godets have modular construction and are used in multiples as per the applications Specifications subject to change without prior notice due to continuous developments. The details are indicative and not binding. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

duotec
Backed by over 28 years of experience and reliability, Lohia duotec is a revolution in technology for processing PP tapes. This is the most innovative technology in Raffia production process, after the Blown film technology migrated to the flat film production. In this technology the flat tapes are subject to a double stage draw. This grass root innovation enables better 'run ability' of the process and can be used to improve any one or a mix of the following factors.

Process stability - higher efficiency Tenacity (breaking strength) of tapes Elongation (or modulus) Additional amount of filler

Technical Specifications
Extruder
Model Screw diameter (mm) Max. melt capacity (kg/hr) Melt pump E90B 90 350 E105B 105 450 Included E120B 120 600 E135B 135 750

Downstream Equipment
Working width (mm) Screen Changer Slitter Holding Unit - no. of godets / dia (mm) Intermediate Stretching Unit - no. of godets / dia (mm) 3/320 3/320 600 1000 Automatic 6 station 3/320 3/320 3/320 3/320 1400

Oven length (m)

Model
Stretching & Annealing Unit - no of godets/dia (mm) Max. film speed (mpm) Max. line speed (mpm)

600A 1000A 1400A 1400C

6/320 150 600 150 600 6/436 150 600 120 500

Specifications are subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

Tape Winder

LTW 200C/200CE autoroto LTW 200F/250F/300F/200FE/250FE/300FE

Tape winder is the most appropriate solution for high speed winding of flat / fibrillated tape. Tape winders meets the requirements of highest precision and flawless quality winding while eliminating complicated mechanisms and reducing energy consumption significantly. Our range of cheese winder/tape winder machine is perfect for winding variety of fabrics. Easy to operate, our winder machines reduce the friction while winding and hence quality of yarn is improved.

LTW 200C/200CE
The LTW 200C is supplied with robust distortion free frame suitable for 12 or 24 spindles in a 6 high space saving arrangement. LTW 200C model tape winder is easy to operate and maintain. LTW 200CE is equipped with electronic gearing between metallic traverse cam and the spindle allowing dynamic change of winding ratio to optimize bobbin build-up in terms of crossing angle. User adjustable winding ratio makes process of winding tape of different specifications easier and less time consuming.

Technical Specifications
LTW 200C LTW 200CE

Technical Data
Speed control of spindle Winding tension Adjustment Winding ratio Setting Tape width range # Denier range # Length of traverse 3-Phase frequency inverter Spring loaded Graduated collar Mechanical 1.6 - 6.0 mm 400 - 3000 200 mm 3-Phase frequency inverter Spring loaded Graduated collar Electronic 1.6 - 6.0 mm 400 - 3000 200 mm

Bobbin Core Dimensions

Inner diameter * Outer diameter * Length * 35 mm 40 mm 218 mm 35 mm 40 mm 218 mm

Capacity
Winding speed # Max. bobbin diameter 160 425 m/min 160 mm 160 500 m/min 160 mm

Space Requirements
Frame configuration Frame size (L X W X H) 6 High, 4 Across 2.1 m X 0.8 m X 1.9 m 6 High, 4 Across 2.1 m X 0.8 m X 1.9 m

# Extreme values cannot be combined. Other options on request. Specifications subject to change without prior notice due to continuous developments. The details are indicative and not binding.

autoroto
A new benchmark in tape winding technology LOHIA autoroto is the latest in the series of tape winders for producing quality bobbins of polyolefin flat / fibrillated tapes. This technology enables automatic changeover of bobbins and is especially designed to meet the ever increasing demand of efficient and cost effective tape winding. With over 25 years of experience, constant product innovation and development in tape winders, the Lohia Autoroto benefits the producers in the following ways:

Lowers operational costs Improves extrusion and loom efficiency Provides better quality of woven fabric Winding speeds of 600 m/min.

Salient features:

Automatic changeover from full to empty bobbin, including yarn transfer. Equal length of tape in all bobbins. The length / build up time is user adjustable. The winders can be divided into one to four groups for producing different length, diameter of bobbins (e.g. warp, weft). Electronic gearing between cam and spindle which lowers tension variation in unwinding. User adjustable and dynamic change of winding ratio to optimize bobbin build-up in terms of crossing angle. This makes the process of winding tape of different specifications easier and less time consuming. 200mm diameter bobbins for circular looms with 35mm cores. This corresponds to a weight of about 5kg., the maximum in the industry, useful for warp bobbins and other possible applications. 320mm diameter bobbins for flat looms and other applications with 90/82.5mm cores. This corresponds to package weight upto 18 kgs. Transfer tail possible. Recipe storage for the previously produced tapes in central controller. Reduced use of suction gun means lower air consumption

Technical Specifications
Bobbin changeover Winding ratio Speed control of cam & spindle Winding tension adjustment Tape width range # * Denier range # Length of traverse At Preset Length Electronically programmable 3-phase frequency inverter Spring loaded graduated collar 1.6-6.0mm 400-2000 200mm 400-3000 200 / 250 / 300mm

Bobbin Core Dimensions

Inner diameter * Outer diameter * Length * 35 mm 40 mm 218 mm 90/82.5 mm 96/88.5 mm 230 / 280 / 330 mm

Capacity
Winding speed # Max. bobbin diameter 260-600 m/min 200 mm 320 mm

Space Requirements
Frame configuration 5 High, 3 Across 3 High, 3 Across

Frame size (L X W X H)

2.1m X .98m X 2m

2.2m X 1.2m X 1.8m

# Extreme values cannot be combined * Traverse guides may need to be changed depending on tape width Specifications are subject to change without prior notice due to continuous developments. These details are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that are not a part of the standard supply. For details, refer to quotation.

LTW 200F/250F/300F/200FE/250FE/300FE
These tape winders are the most appropriate solution for high speed winding of flat / fibrillated tape on bobbin cores used as warp bobbins on flat/circular loom and/or weft bobbins on flat looms. These are supplied with robust distortion free frame suitable for 8 or 12 spindles in a 4 high space saving arrangement. These tape winders are easier to operate and maintain. LTW 200FE/LTW 250FE/LTW 300FE are equipped with electronic gearing between metallic traverse cam and the spindle allowing dynamic change of winding ratio to optimize bobbin build-up in terms of crossing angle. User adjustable winding ratio makes process of winding tape of different specifications easier and less time consuming.

Technical Specifications
LTW 200F LTW 250F LTW 300F LTW 200FE LTW 250FE LTW 300FE

Speed control of spindle Winding tension adjustment Winding ratio setting Tape width range# (mm) Denier range Length of traverse

By 3-Phase Frequency Invertor By Spring Loaded Collar Mechanical 1.6 - 6.0 400 3000 D 200 mm 1.6 - 6.0 400 3000 D 250 mm 1.6 - 6.0 400 3000 D 300 mm

By 3-Phase Frequency Invertor By Spring Loaded Collar Electronic 1.6 - 6.0 400 3000 D 200 mm 1.6 - 6.0 400 3000 D 250 mm 1.6 - 6.0 400 3000 D 300 mm

Bobbin Core Specifications

Inner diameter * Length * 90mm 230mm 90mm 280mm 90mm 330mm 90mm 230mm 90mm 280mm 90mm 330mm

Capacity
Winding speed # Max. bobbin diameter 240 mm 160 - 425 m/min 280 mm 290 mm 240 mm 160 - 500 m/min 280 mm 290 mm

Space Requirements
Frame configuration Frame size (L X W x H) ..........................................4 High, 4 Across................................................ 1.7m X 1.7m X 1.7m X 1.7m X 1.7m X 1.7m X 0.8m X 2m 0.8m X 2m 0.8m X 2m 0.8m X 2m 0.8m X 2m 0.8m X 2m

# Extreme values cannot be combined. Other options on request. Specifications subject to change without prior notice due to continuous developments. The details are indicative and not binding.

Circular Looms

ace 6 lsl-6 LSL-610 LSL-620 LSL-8 LSL-10 LENO-4

We offer complete range of circular looms to cover full range of PP/HDPE woven fabric requirement upto 2.5 mts (Double Lay Flat) or 5.0 mts (Split Open) for a wide range of applications. These circular looms from are the combination of latest technology together with other advantages of lower energy consumption /lower maintenance etc. thus making these circular looms the best choice for customers requiring flexibility for the varied demands of the global market. Circular looms with electronic control system have been developed to make available high performance machines for producing fabric of PP/HDPE tapes with almost zero defect fabric. Warp tapes are pulled or unwound from creel stands thus weaving fabric at lowest possible warp tension. Magnetic sensor and Color sensor used in the weaving machine helps in producing quality fabric. Circular loom machine controller system is used for setting various machine parameters as well as for indicating useful production data. Detailed information for shift wise as well as cumulative production, machine efficiency, actual running time with warp/weft breakage and weft end incidents can be obtained by the machine evaluation system.

ace 6
ace 6 is specially designed to weave light fabric suitable for a variety of packaging applications viz. cement, plastic granules, chemicals, fertilizers etc. and for covering fabrics including tarpaulin. The tension of warp tapes is regulated via load cell type positive in-feed system, supplied as standard with the machine which produces fabric of improved quality. Speed of inlet rollers is regulated during weaving as per set tension. The surface winder for fabric also has a load cell assisted drive to ensure uniform winding tensions of the fabric throughout the build.

Machine controller

Fabric winder with load cell

Load cell with inlet drive

Technical Specifications
Working Width
Double flat Special version possible No. of shuttles 48 to 70 cm 30 to 48 cm & 70 - 85 cm* 6

Capacity
Weft insertion rate Weft density No. of tapes 1000 per minute* 20-60 per 10 cm 576

Warp Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 160 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter 35 mm** 218 mm** 115 mm

Length of traverse

200 mm

Creel Capacity
Bobbins per machine 576

Fabric Winder
Max. roll diameter 1500 mm

Space required / machine

Length x Width x Height Centre to centre 10.6m x 2.8m x 3m 2.2m

*Depends on fabric size, construction and tape specifications **Special versions on request Specifications subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

LSL-6
LSL-6 is designed to weave fabrics suitable for a variety of applications like plastic granules /fertilizer /chemicals and smaller covering fabric /tarpaulin etc. Additionally this machine has an option to produce anti-slip fabric on specific requests.

Machine Controller

Fabric Winder

Colour Sensor

Technical Specifications
Working Width
Double flat Special version possible No. of shuttles 48 to 85 cm 30 to 48 cm 85 to 95 cm 6

Capacity
Weft insertion rate Revolutions per minute Weft density No. of tapes 900 per minute* 150 per minute* 20-75 per 10 cm 720

Warp Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 130 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 115 mm 200 mm

Creel Capacity
Bobbins per machine Special version possible 720 640

Fabric Winder
Max. roll diameter 1200 mm

Space required / machine

Length x Width x Height Centre to centre 9.6m x 2.8m x 3.1m 2.2m

**Depends on fabric size, construction and tape specifications **Special versions on request Specifications subject to change without prior notice due to continuous developments. The details are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

LSL 610
LSL 610 is designed to weave fabrics suitable for a variety of applications like packing of husk / cattle feed, cones used in textile industry, FIBCs for various applications including box type bags, slitted fabric used for paper coated cement bags.

Smooth Inlet Mechanism

Fabric Winder

Central Portion

Technical Specifications

Working Width
Double flat Special version possible No. of shuttles 70 to 110 cm 110 to 120 cm 6

Capacity
Weft insertion rate Revolutions per minute Weft density No. of tapes 700 per minute* 116.7 20-75 per 10 cm 1080

Warp Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 130 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 115 mm 200 mm

Creel Capacity
Bobbins per machine 1080

Fabric Winder
Max. roll diameter 1200 mm

Space required / machine

Length x Width x Height Centre to centre 12m x 3.1m x 4.3m 2.5m

**Depends on fabric size, construction and tape specifications **Special versions on request Specifications are subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

LSL-620
LSL-620 is designed to weave fabric suitable for a variety of applications like packing of husk / cattle feed, cone/ fabric rolls used in textile industry, FIBCs for various applications including box type bags, covering fabric/tarpaulin etc.

Magnetic Sensor

Fabric Winder

Central Portion

Technical Specifications
Working Width
Double flat 85 to 135 cm

Special version possible No. of shuttles

135 to 155 cm 6

Capacity
Weft insertion rate Revolutions per minute Weft density No. of tapes 700 per minute* 116.7 per minute* 20-75 per 10 cm 1296

Warp Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 130 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 115 mm 200 mm

Creel Capacity
Bobbins per machine 1296

Fabric Winder
Max. roll diameter 1200 mm

Space required / machine

Length x Width x Height Centre to centre 13.9m x 3.2m x 4.3m 2.6m

**Depends on fabric size, construction and tape specifications **Special versions on request Specifications are subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

LSL-8
LSL-8 is designed to weave fabric suitable for a variety of applications like FIBC (Jumbo) bags upto 1500kgs capacity of different design / applications and their components. Additionally this machine can also meet the requirements of producing Geo-textiles, covering fabric / tarpaulin.

Magnetic Sensor

Fabric Winder

Central Portion

Technical Specifications
Working Width
Double flat Special version possible No. of shuttles 150 to 185 cm 185 to 200 cm 8

Capacity
Weft insertion rate 620 per minute*

Revolutions per minute Weft density No. of tapes

77.5 per minute* 20-75 per 10 cm 2240

Warp Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 130 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 115 mm 200 mm

Creel Capacity
Bobbins per machine Special version possible 2240 1568/2560

Fabric Winder
Max. roll diameter 1200 mm

Space required / machine

Length x Width x Height Centre to centre 16.3m x 3.7m x 4.7m 3.7m

**Depends on fabric size, construction and tape specifications **Special versions on request Specifications are subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

LSL-10
LSL-10 is designed to weave fabric suitable for a variety of applications like Jumbo bags of different designs and their components, Geo-textiles etc. Additionally this machine can also meet the requirements of producing wider width woven fabric for covering / tarpaulin application.

Magnetic Sensor

Fabric Winder

Central Portion

Technical Specifications
Working Width
Double flat Special version possible No. of shuttles 195 to 230 cm 230 to 250 cm 10

Capacity
Weft insertion rate Revolutions per minute Weft density No. of tapes 660 per minute* 66 per minute* 20-75 per 10 cm 2560

Warp Bobbin
Internal diameter 35 mm**

Length of core Max. bobbin diameter Length of traverse

218 mm** 130 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 115 mm 200 mm

Creel Capacity
Bobbins per machine Special version possible 2560 1792/2880

Fabric Winder
Max. roll diameter 1200 mm

Space required / machine

Length x Width x Height Centre to centre 16.5m x 4m x 4.7m 4m

**Depends on fabric size, construction and tape specifications **Special versions on request Specifications are subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

LENO 4
LENO 4 is designed to weave fabric with open / semi-dense weave using PP / HDPE tapes. Woven bags produced from such leno fabric are ideally suited for packaging of citrus fruits, vegetables and similar other produces which are perishable like onion / garlic etc. Unlike knitted material, leno fabric can also be made from low cost PP tapes and is smooth, with no knots to bruise the products. Fabric constructions produced from this machine with very open, semi-dense or almost dense circular fabric makes the fabric also suitable for covering application also in addition to woven leno bags application. This versatile machine is most appropriate for the seasonal requirements of leno fabric bags and on specific demand of customer; option is available to convert the same machine for producing normal woven fabric by changing some parts.

Fabric Winder

Colour Sensor

Central Portion

Technical Specifications
Working Width
Double flat Special version possible No. of shuttles 48 to 75 cm 25 to 48 cm 4

Capacity
Weft insertion rate Revolutions per minute Weft density No. of tapes 360 per minute* 90 per minute* 10-37.5 per 10 cm 576

Warp Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 130 mm** 200 mm**

Weft Bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 115 mm 200 mm

Creel Capacity
Bobbins per machine 576

Fabric Winder
Max. roll diameter 1200 mm

Space required / machine

Length x Width x Height Centre to centre 9.2m x 2.8m x 3.1m 2.2m

**Depends on fabric size, construction and tape specifications **Special versions on request Specifications are subject to change without prior notice due to continuous developments. These are indicative and not binding. Extreme values indicated are not achievable simultaneously. The pictures may show optional equipment that is not a part of the standard supply. For details, refer to quotation.

Extrusion Coating Lines

Extrusion Coating Machine coatex 1500/90 from has been developed for extrusion coating lines on flat woven fabric upto 1500 mm width and circular woven fabric in widths upto 700 mm with consistently high quality and efficiency of production. It is capable of coating both sides of the circular fabric in a single operation. This high speed Extrusion Coating Machine produces coated fabric with precise film thickness and is the latest development in the field of extrusion coating lines technology. It also includes the features of semi-automatic roll change during unwinding and rewinding while the machine is in operation. Coating of PP on PP fabric and LDPE on HDPE fabric is possible without changing the screw.

Unwinding Unit
Coatex extrusion coating machine is equipped with an unwind system which has two pneumatic shafts. The fabric rolls are loaded onto unwind stands, which can be laterally positioned. The alternate use of two positions enables efficient continuous operation, minimized waste and uniform product quality. For semi-automatic roll splicing, the fabric web in use, and nearing its end, is affixed to the reserve web by means of a splicer assembly. To ensure constant tension during unwinding, a load cell is used which helps in controlling the brake power of the disc brake in the unwinder. Edge Position Control supplied with the machine, maintains the edge position of the unwinding roll by lateral adjustment of the fabric roll with the help of edge sensors.

Extruder
The extruder unit is equipped with screw for high output and excellent melt-quality. This uniform melt-quality is achieved by proper mixing of melt, uniform melt-temperature and by controlled heating and cooling zones. The Extruder and the coating die are installed above the laminator and are automatically withdrawn

sidewise from their working position whenever the line is stopped. The coating die has a profile for perfect flow properties of the melt with highly polished flow channels.

Pre-heating/ Lamination unit

The pre-heating/ Lamination unit is equipped with a large diameter hard-chrome plated chill roll, with double walled spiral construction and works with high water flow rate to achieve a narrow temperature tolerance on the chilled roll surface. The internally cooled impression roller and back-up roller assembly provide consistency of the contact pressure. Impression roller and back-up roller are automatically retracted on every stoppage of the machine. A draw preheating roller is placed upstream of the laminator to ensure good adhesion of the coating.

Fabric Reversing Unit

The circular woven fabric is reversed during running through a turn bar arrangement so as to coat on both sides of the fabric tube in a single operation. This helps in saving of space, energy and also gives flexibility of production.

Rewinding Unit
The continuous rewind system uses an AC motor driven contact roller for wrinkle free rewinding of the coated fabric. For roll splicing, the web is automatically cut with the help of a rodless cylinder; the beginning of the new web is pasted to the new core and the full roll is lifted by the swivel arms and delivered onto the platform. The winding shaft, once removed, is again prepared and transferred to the roll change position.

Bag Conversion Line

Conversion lines from have been developed for producing bottom folded and sewn woven sack made from roll of tubular woven PP/HDPE fabric. bcs 850/40 model from LOHIA is a high speed machine suitable for conventional bag application and is designed for cross cutting the tubular fabric, bottom folding, sewing and stacking. This new generation machine with servo and PLC controls is designed for fabric width upto 850 mm and with speeds upto 40 bags/min. depending upon material, width of the fabric, number of folds, stitches etc. This bag making machine is most appropriate for working with un-laminated fabric but can also be converted to use laminated fabric on the specific demand of the customer. Following advantages make these bags making machines the best choice.

State of the art automated functions result in consistent quality of end product i.e. cut & sewn bags. Reduced space requirement for converting the roll of fabric to the finished bag. Reduced manpower requirement for producing the same quantity of bags.

Unwinding Unit
bcs 850/40 automatic cutting and sewing machine consists of an unwinding unit where roll of circular woven fabric can be easily mounted without any requirement of external lifting device. Edge position control unit (EPC) supplied with the machine takes care of

minor variations in fabric rolls and maintains edge of the fabric in line with the transfer unit.

Accumulator Unit
The accumulator unit is provided to accommodate and keep reserve of any extra length of fabric opened during continuous unwinding and is also helpful in maintaining uniform tension of fabric. Print mark sensor is supplied as standard with the machine to cut the fabric as per marking on pre-printed fabric roll.

Cutting Unit
Machine is equipped with a hot cutting unit suitable for unlaminated fabric in conjunction with mouth opening device which helps in easier opening of leading edge of the cut length. Servo motor used is helpful in cutting the fabric of pre-set length with minimum cut length variation.

Bottom Folding & Sewing Unit

These cut lengths are then transferred to the bottom folding and sewing unit with the help of transfer conveyor. With the help of sensors provided, the sewing machine can be automatically stopped for the duration when no cut lengths are received from cutting unit in case of any problem or exhaustion of fabric roll etc. Variable frequency drive system is provided to synchronize the cutting unit, conveyor and sewing unit. The thread cutter unit is operated through an electronic sensor.

Bag Stacking & Conveyor Unit

The finished bags are discharged onto a delivery conveyor after counting and stacking the pre-set number of bags.