SERVICE MANUAL

DVD PLAYER

WV205
OPEN/CLOSE PLAY STOP STANDBY-ON

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended. It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1 Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1 Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1 How to Initialize the DVD Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1 Schematic Diagrams / CBAs and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1 System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1 Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1 Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1 Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

SPECIFICATIONS
Item 1. Video Output 2. Coaxial Digital Out 3. Audio (PCM) 3-1. Output Level 3-2. S/N 3-3. Freq. Response DVD CD 3-4. THD+N DVD CD Notes: 1. All Items are measured without pre-emphasis unless otherwise specified. 2. Power supply: AC 120 V, 60 Hz 3. Ambient Temperature: +25 C 1 kHz, 0 dB, 47k load 1 kHz, 0 dB, 47k load % % 0.0035 0.004 fs = 48 kHz 0.5 dB, 47k load fs = 44.1 kHz 0.5 dB, 47k load Hz Hz 20 ~ 22 k 20 ~ 20 k 1 kHz, 0 dB, 47k load 47k load Vrms dB 2.0 120 75 load 75 load Conditions Unit Vpp mVpp Nominal 1.0 500 Limit 0.1 50

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E6161SP

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup Turntable

CAUTION
LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM.
Location: Top of DVD mechanism.

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E6NLSP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Products Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. K. Crimp type wire connector The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure 1) Remove the old connector by cutting the wires at a point close to the connector. Important: Do not re-use a connector. (Discard it.) 2) Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors. 3) Align the lengths of the wires to be connected. Insert the wires fully into the connector. 4) Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete closure of the tool. L. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet.

Precautions during Servicing

A. Parts identified by the # symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1) Insulation tape 2) PVC tubing 3) Spacers 4) Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F. Observe that the wires do not contact heat producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it.

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DVDN_ISP

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1: Ratings for selected area AC Line Voltage 120 V Clearance Distance (d), (d) 3.2 mm (0.126 inches)

Chassis or Secondary Conductor Primary Circuit Terminals d' d

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

Fig. 1

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring Method (Power ON): Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

Exposed Accessible Part Z AC Voltmeter (High Impedance)

Earth Ground Power Cord Plug Prongs Fig. 2

Table 2: Leakage current ratings for selected areas AC Line Voltage 120 V Load Z 0.15 F CAP. & 1.5 k RES. Connected in parallel Leakage Current (i) i 0.5 mA Peak Earth Ground (B) to: Exposed accessible parts

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

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DVDN_ISP

STANDARD NOTES FOR SERVICING

Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

How to Remove / Install Flat Pack-IC

Top View Out In Input Bottom View

1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine: 1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

5 Pin 1

10
3. The 1st pin of every male connector is indicated as shown.

Pin 1

Fig. S-1-1
2. Remove the flat pack-IC with tweezers while applying the hot air. 3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord. 2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector CBA

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

* Be careful to avoid a short circuit.

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DVDN_SN

3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

With Soldering Iron: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

CBA

Hot-air Flat Pack-IC Desoldering Machine

Flat Pack-IC

Desoldering Braid

Soldering Iron Masking Tape Tweezers Flat Pack-IC Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Fig. S-1-2

Sharp Pin Fine Tip Soldering Iron

Fig. S-1-4

3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

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DVDN_SN

With Iron Wire: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. 3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5. 4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. 2. The mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) 3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Hot Air Blower

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

or Iron Wire

Presolder

Soldering Iron To Solid Mounting Point Fig. S-1-5 Flat Pack-IC CBA CBA Fine Tip Soldering Iron Fig. S-1-8

Flat Pack-IC Tweezers Fig. S-1-6

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DVDN_SN

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

<Incorrect>

CBA

<Correct>

Grounding Band

1M

CBA

1M Conductive Sheet or Copper Plate

1-4-4

DVDN_SN

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[1] Top Case [2] Front Assembly [3] Reinforce Plate [4] DVD Main CBA Unit [5] DVD Mechanism [6] AV CBA

About tightening screws

When tightening screws, tighten them with the following torque. Screws (S-1), (S-2), (S-3A), (S-4), (S-5), (S-6) (S-3B) Torque 0.45 0.05 Nm 0.38 0.04 Nm

Reference Notes
1. CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. 1) Release three Locking Tabs (L-1). Then, release three Locking Tabs (L-2). 2) Remove the Front Assembly. 2. CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during unpacking or repair work. To avoid damage of pickup follow next procedures. 1) Short the three short lands of FPC cable with solder before removing the FFC cable (CN201) from it. If you disconnect the FFC cable (CN201), the laser diode of pickup will be destroyed. (Fig. D4) 2) Disconnect Connectors (CN301), (CN401) and (CN601). Remove two Screws (S-3A) and (S3B) and lift the DVD Main CBA Unit. (Fig. D4) 3. CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D4)

2. Disassembly Method
ID/ Loc. No. [1] [2] [3] Removal Part Fig. No. Remove/*Unhook/ Unlock/Release/ Unplug/Desolder Note --1 ---

Top Case Front Assembly Reinforce Plate DVD Main CBA Unit

D1 2(S-1) D2 *3(L-1), *3(L-2) D3 2(S-2) (S-3A), (S-3B), D4 *CN201, *CN301, *CN401, *CN601

[4]

[5] [6] (1) Note:

DVD D4 4(S-4) Mechanism D5 AV CBA (2) D6 (S-5), 4(S-6), *3(L-3) (3) (4)

3 -- (5)

(S-1)

[1] Top Case

(1) Identification (location) No. of parts in the figures (2) Name of the part (3) Figure Number for reference (4) Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5) Refer to Reference Notes.
Push

Fig. D1

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E6161DC

(S-3B) CN201 CN301 CN401 (L-1)

(S-3A) CN601

[4] DVD Main CBA Unit

A
(L-1)

(L-2)

[2] Front Assembly Fig. D2

Short the three short lands by soldering. (Either of two places.)
(S-2)

(S-2)

[3] Reinforce Plate

Connector

View for A
Fig. D4

Fig. D3

1-5-2

E6161DC

(S-4)

[5] DVD Mechanism

(S-4) (S-5)

[6] AV CBA

(S-4) (L-3) (S-6)

(L-3)

Fig. D5

Fig. D6

3. How to Eject Manually

1. Turn the unit over. 2. Insert the shaft less than a diameter of 3 mm (e.g. screwdriver) straightly into the opening as shown. 3. Turn the shaft along with the opening clockwise. 4. Repeat steps 2 and 3 until the tray will open. 5. Pull the tray slowly manually.

View for B Rear

Turn the shaft along with the opening clockwise.

Shaft (e.g. screwdriver) Opening

B Front

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E6161DC

HOW TO INITIALIZE THE DVD PLAYER

To put the program back at the factory-default, initialize the DVD player as the following procedure. 1. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. a appears on the screen.
"*******" differ depending on the models.

MODEL : ******* Version : *.** Region : *

EEPROM CLEAR : CLEAR

EXIT: POWER

Fig. a

2. Press [CLEAR] button on the remote control unit. Fig. b appears on the screen.
"*******" differ depending on the models.

MODEL : ******* Version : *.** Region : * EEPROM CLEAR : OK

EEPROM CLEAR : CLEAR

EXIT: POWER

Fig. b

When OK appears on the screen, the factory default will be set. 3. To exit this mode, press [STANDBY-ON] button.

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E6161INT

FIRMWARE RENEWAL MODE

1. Turn the power on and remove the disc on the tray. 2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen.
"*******" differ depending on the models. "*******" differ depending on the models.

F/W Version Up Mode VERSION : Completed SUM : 7ABC

Model No : ******* VERSION : *.** ************.ab6

(*2)

F/W Version Up Mode

Model No : ******* VERSION : *.**

Please insert a DISC for F/W Version Up.

Fig. e Completed Program Mode Screen

At this time, no button is available. 6. Remove the disc on the tray.

EXIT: POWER

7. Unplug the AC cord from the AC outlet. Then plug it again. 8. Turn the power on by pressing the [STANDBY-ON] button and the tray will close. 9. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. g appears on the screen.
"*******" differ depending on the models.

Fig. a Version Up Mode Screen

The DVD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open. 3. Load the disc for version up. 4. The DVD player enters the F/W version up mode automatically. Fig. c appears on the screen. If you enter the F/W for different models, Disc Error will appear on the screen, then the tray will open automatically.
"*******" differ depending on the models.

MODEL : ******* Version : *.** Region : *

F/W Version Up Mode VERSION : Reading...

Model No : ******* VERSION : *.** ************.ab6

EEPROM CLEAR : CLEAR

EXIT: POWER

(*1)

Fig. g

10. Press [CLEAR] button on the remote control unit. Fig. h appears on the screen.
"*******" differ depending on the models.

Fig. c Programming Mode Screen

The appearance shown in (*1) of Fig. c is described as follows: No. 1 2 3 Appearance Reading... Erasing... State Sending files into the memory

MODEL : ******* Version : *.** Region : * EEPROM CLEAR : OK

EEPROM CLEAR : CLEAR

EXIT: POWER

Erasing previous version data

Fig. h

Programming... Writing new version data

5. After programming is finished, the tray opens automatically. Fig. e appears on the screen and the checksum will be shown in (*2) of Fig. e.

When OK appears on the screen, the factory default will be set. Then the firmware renewal mode is complete. 11. To exit this mode, press [STANDBY-ON] button.

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E6161FW

1 NOTE: Either IC461 or IC462 is used for DVD MAIN CBA UNIT.

IC101 (MICRO CONTROLLER)

TO VIDEO/ AUDIO BLOCK DIAGRAM

PCM-SCLK AUDIO-MUTE ADAC-MD ADAC-MC ADAC-ML 163 88 57 56 86

* +3.3V 1

PCM-SCLK AUDIO-MUTE ADAC-MD ADAC-MC ADAC-ML

IC461 RESET 1
1

+3.3V IC462 RESET 3 73 RESET

IC301 (SERVO DRIVE) VREF

TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM

25 24

FS(+) FS(-)
15 16 FOCUS ACTUATOR DRIVE

+
148 FOCUS DRIVE 146 FD-OFST

27 26

TS(+) TS(-)

14 13

TRACKING ACTUATOR DRIVE

+
3

+
1 2

139 TD-OFST 147 TRACKING DRIVE

SW2003 POWER

System Control / Servo Block Diagram

BLOCK DIAGRAMS

1-8-1
12 11 SPINDLE MOTOR DRIVE

+
6

4 5

76 SPDL

SW2002 OPEN/CLOSE

17 18

SLED MOTOR DRIVE

+
23

75 SLD
POWER

SW2004 STOP

SW2001 PLAY

TRAY-IN

IC202 (OP AMP) 3 2 1 143 SP-ROT

POWER OPEN/CLOSE STOP PLAY REMOTE

59 60 82 61 67

CN401 19 20 21 22 23

CN1001 18 OPEN/CLOSE 19 20 STOP 21 PLAY 22 REMOTE

RM2001 REMOTE SENSOR

SPINDLE MOTOR

M
5 6 7 +3.3V 12 13 14

140 SL-ADS

SLED MOTOR

SP(+) SP(-) TRAY-IN GND SL(-) SL(+)

CN301 3 4 5 6 7 8

81 SL-AMP

DRIVE CBA

66 TRAY-IN

DVD MAIN CBA UNIT

AV CBA

E6164BLS

DATA(VIDEO/AUDIO) SIGNAL IC101 (MICRO CONTROLLER)

VIDEO SIGNAL

DATA(AUDIO) SIGNAL

IC501, IC502 (SDRAM) 20

SDRAM DSP DECODER INST. ROM DATA RAM INST. ROM

217 24 SDRAM ADDRESS(0-10) SDRAM ADDRESS(0-10) 27 238 32

~
EXTERNAL MEMORY I/F ECC DECODER I/F STREAM I/F DATA RAM

~
SDRAM DATA(0-15)

SDRAM DATA(0-15)

2 12 39 49 1 18 252 256
~
I/O PROCESSOR

DMA RF SIGNAL PROCESS CIRCUIT DVD/CD FORMATTER BCU SERIAL GENERAL I/O INTERRUPT CONTROLLER TIMER UMAC AUDIO I/F

DETECTOR

C D A B E F CD/DVD INST. ROM 32BIT CPU DATA RAM READ MEMORY CPU I/F

Digital Signal Process Block Diagram

CN201 16 18 17 15 14 12 19

114 115 116 117 132 131 134 133 129 130

177 170 171 169

SPDIF PCM-BCK PCM-DATA PCM-LRCLK

TO VIDEO /AUDIO BLOCK DIAGRAM

FADR (0-19)

16 25 48
~
FLASH ROM

FS(+) FS(-) TS(+) TS(-)

CN201 2 3 1 4

FS(+) FS(-) TS(+) TS(-)

TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM

FDQ (0-15)

29 36 38 45
~ ~

PICK-UP UNIT

E6164BLD

DVD MAIN CBA UNIT

1-8-2
WATCH DOG TIMER REMOTE CONTROL INTERRUPT CONTROLLER TIMER WATCH DOG TIMER CPU I/F BCU 83 CD/DVD DEBUG INST RAM

CD-LD DVD-LD PD-MONI GND(DVD-PD) GND(CD-PD) GND(LD)

Q253,Q254 CN201 10 AMP 8 AMP Q251,Q252 7 6 5 9 126 124 125 123

D/A VIDEO I/F NTSC/PAL ENCODER D/A

Y(I/P)

149 C

VIDEO-Y(I/P)

158

VIDEO-C

TO VIDEO /AUDIO BLOCK DIAGRAM

1 3 32BIT CPU

CD

DVD

IC201 (SW)

DATA RAM IC103 (FLASH ROM)

192~212

23~51

TS

FS

1 9

VIDEO SIGNAL

DATA(AUDIO) SIGNAL

AUDIO SIGNAL

Y 3 1 2 4

JK1401 S-VIDEO OUT

WF1 3 WF3 4dB AMP LPF 5 DRIVER 2dB AMP DRIVER 6 1 4dB AMP LPF DRIVER 7 2dB AMP 2dB AMP

IC1403 (VIDEO DRIVER)

JK1402 VIDEO OUT (COMPOSITE)

WF2

TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM

VIDEO-Y(I/P) VIDEO-C

CN601 8 VIDEO-Y(I/P) 10 VIDEO-C

CN1601 7 9

Video / Audio Block Diagram

+5V

D2010 POWER

1-8-3
Q1351 AMP DAC LPF+AMP L-CH 15 WF6 14 WF4 3 2 1 JK1202 DIGITAL AUDIO OUT (COAXIAL) 4X/8X OVERSAMPLING DIGITAL FILTER /FUNCTION CONTROLLER ENHANCED MULTI-LEVEL DELTA-SIGMA MODULATOR DAC LPF+AMP R-CH IC1201 (AMP) JK1201 AUDIO(L)OUT ZERO DETECT 16 CN601 18 13 15 14 CN1601 17 SPDIF AUDIO(L) 12 14 AUDIO(R) AUDIO(R)-MUTE 13 WF5 6 5 7 AUDIO(R)OUT SYSTEM CLOCK MANAGER +5V Q1202 5 Q1204 Q1201 +3.3V

IC601 (AUDIO DAC)

SPDIF

TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM

PCM-BCK PCM-DATA PCM-LRCLK

7 6 8

AUDIO SERIAL PORT

ADAC-MD ADAC-MC ADAC-ML

TO SYSTEM CONTROL /SERVO BLOCK DIAGRAM

4 3 2

SERIAL CONTROL PORT

PCM-SCLK AUDIO-MUTE

E6164BLV

DVD MAIN CBA UNIT

AV CBA

F A
"This symbol means fast operating fuse." "Ce symbole reprsente un fusible fusion rapide."

CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.

CAUTION ! For continued protection against fire hazard, replace only with the same type fuse. ATTENTION : Pour une protection continue les risqes d'Incele n'utiliser que des fusible de mme type. Risk of fire-replace fuse as marked.
NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.

HOT CIRCUIT. BE CAREFUL.

HOT
T1001
2 11

COLD

AC1001 AC CORD

F1001 1A 250V

L1001

D1001, D1002 D1004, D1005

LINE FILTER IC1002

3 1

BRIDGE RECTIFIER

F
12 2

A
Q1031 SWITCHING
4 13

V
D1008 SCHOTTKY BARRIER D1030
14

D1006 SCHOTTKY BARRIER +1.2V REG.

Q1003

P-ON+9V EV+3.3V EV+5V P-ON+5V

Power Supply Block Diagram

SWITCHING CONTROL

RECTIFIER

Q1002

15

Q1011 Q1004

CN1001 1,2 3,4,5 8,9 7 6 17

TO CN401 EV+1.2V EV+3.3V EV+10V P-ON+5V P-ON+3.3V PWRCON

1-8-4
16 7 17 6 18

Q1016

IC1001 ERROR VOLTAGE DET

4 1

2 3 IC1006 (SHUNT REGULATOR) REG 1 2

AV CBA

E6164BLP

SCHEMATIC DIAGRAMS / CBAS AND TEST POINTS

Standard Notes
WARNING
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by the mark # in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire, or other hazards.

Notes:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared. 2. All resistance values are indicated in ohms (K = 103, M = 106). 3. Resistor wattages are 1/4W or 1/6W unless otherwise specified. 4. All capacitance values are indicated in F (P = 10-6 F). 5. All voltages are DC voltages unless otherwise specified.

1-9-1

E6N_SC

LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION:
F A V

FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED.

This symbol means fast operating fuse. Ce symbole represente un fusible a fusion rapide.

2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.

3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since the drawings were prepared. 2. To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual.

4. Voltage indications for PLAY and STOP mode on the schematics are as shown below:
1 (Unit: Volt) 5.0 2 3 5.0 (2.5) PLAY mode STOP mode

The same voltage for both PLAY & STOP modes

Indicates that the voltage is not consistent here.

5. How to read converged lines

1-D3 Distinction Area Line Number (1 to 3 digits) 3 AREA D3 1-B1

2 Examples: 1. "1-D3" means that line number "1" goes to the line number 1 "1" of the area "D3". 2. "1-B1" means that line number "1" goes to the line number "1" of the area "B1".

AREA B1 1-D3 A B C D

6. Test Point Information

: Indicates a test point with a jumper wire across a hole in the PCB. : Used to indicate a test point with a component lead on foil side. : Used to indicate a test point with no test pin. : Used to indicate a test point with a test pin.

1-9-2

E6N_SC

DVD Main 1/3 Schematic Diagram

1 NOTE: Either IC461 or IC462 is used for DVD MAIN CBA UNIT.

DVD MAIN 1/3 Ref No. Position ICS IC201 C-1 IC202 D-4 IC301 D-3 IC461 F-1 IC462 E-1 TRANSISTORS Q251 C-2 Q252 B-2 Q253 C-2 Q254 B-2 CONNECTORS CN201 A-3 CN301 A-1 CN401 F-3

1-9-3

E6164SCD1

DVD Main 2/3 Schematic Diagram

1-9-4

E6164SCD2

IC101 Voltage Chart

~ : Voltage is not consistent PIN.NO PLAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ~ ~ 0 ~ ~ 3.4 ~ ~ 0 ~ ~ 3.4 ~ ~ ~ 0 ~ ~ 3.4 0 ----3.4 ~ ~ ~ 1.3 ~ 3.4 0 ~ ~ ~ STOP ~ ~ 0 ~ ~ 3.4 ~ ~ 0 ~ ~ 3.4 ~ ~ ~ 0 ~ ~ 3.4 0 ----3.4 ~ ~ ~ 1.3 ~ 3.4 0 ~ ~ ~ PIN.NO PLAY 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 ~ 3.4 0 ~ ~ 0.4 ~ ~ ~ ~ ~ 1.3 ~ ~ ~ 3.4 0 ~ ~ 0.8 ------------3.4 3.5 3.4 3.4 3.4 3.5 3.4 0 0 STOP ~ 3.4 0 ~ ~ 0.3 ~ ~ ~ ~ ~ 1.3 ~ ~ ~ 3.4 0 ~ ~ 0.8 ------------3.4 3.5 3.4 3.4 3.4 3.5 3.4 0 0 PIN.NO PLAY 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 ----3.4 3.2 ----3.4 3.4 ----1.4 3.5 0 1.7 2.3 ------------3.4 0.1 2.8 0.1 3.4 0.1 3.6 0 3.5 1.3 ------------0 ------------STOP ----3.5 3.2 ----3.4 3.4 ----2.7 3.5 0 1.8 1.8 ------------0 0.1 2.8 0.1 3.4 0.1 3.4 0 0.1 1.3 ------------0 ------------PIN.NO PLAY 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 ----3.4 0.9 0 2.4 2.2 1.9 0.4 0 1.7 3.4 --------1.9 1.9 1.7 1.7 1.7 1.7 1.7 1.7 3.4 2.0 1.7 1.5 0 0.3 1.1 0.3 0.1 2.3 1.7 STOP PIN.NO PLAY ----3.4 0.8 0 2.4 2.2 1.9 0.3 0 1.7 3.4 --------1.9 1.9 1.7 1.7 1.7 1.7 1.7 1.7 3.4 2.0 1.7 1.5 0 0.1 0.1 0.1 0.1 2.3 1.7 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 2.3 2.3 2.3 2.4 2.4 2.4 2.3 2.3 2.3 2.3 1.7 1.7 3.4 1.3 2.1 2.2 0 1.7 1.8 1.7 0.6 3.4 --------1.4 1.4 2.4 ----0 0.9 3.4 0 STOP 2.3 2.3 2.3 2.3 2.4 2.4 2.3 2.3 2.3 2.3 1.7 1.7 3.4 1.3 1.7 2.2 0 1.7 1.7 1.7 0.5 3.4 --------1.3 1.3 2.4 ----0 0.9 3.4 0 PIN.NO PLAY 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 3.4 0 1.8 0 1.7 1.7 3.4 0 1.8 1.7 1.3 1.3 0 ------------1.8 3.4 0 ----------------------------------------3.4 0 ~ STOP 3.4 0 1.8 0 1.8 1.7 3.4 0 1.8 1.7 0.1 1.3 0 ------------1.7 3.5 0 ----------------------------------------3.5 0 ~ PIN.NO PLAY 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 ~ ~ ~ 3.4 ~ ~ ~ ~ 0 3.4 ~ ~ 0 ~ ~ ~ 3.4 ~ ~ ~ 0 2.4 2.4 3.4 ~ 0 1.3 ~ ~ 0 ~ ~

----- : Not used STOP ~ ~ ~ 3.4 ~ ~ ~ ~ 0 3.4 ~ ~ 0 ~ ~ ~ 3.4 ~ ~ ~ 0 2.1 2.1 3.4 ~ 0 1.3 ~ ~ 0 ~ ~ 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256

Unit : Volts STOP 3.4 ~ ~ ~ 0 ~ 3.4 1.6 ~ 2.3 0 1.3 ----~ 3.4 3.3 1.9 0 1.9 3.3 3.4 3.4 0 3.4 3.0 0 3.0 ~ 0 ~ 3.4 ~ 3.4 ~ ~ ~ 0 ~ 3.4 1.3 ~ 1.9 0 1.3 ----~ 3.4 3.4 1.9 0 1.9 3.4 3.4 3.4 0 3.3 3.2 0 3.2 ~ 0 ~ 3.4 ~

PIN.NO PLAY

1-9-5

DVD Main 3/3 Schematic Diagram

DVD MAIN 3/3 Ref No. Position ICS IC103 N-3 IC501 O-4 IC502 Q-4 IC601 O-1 CONNECTOR CN601 R-1

1-9-6

E6164SCD3

AV 1/2 Schematic Diagram

CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.

F A V

CAUTION ! For continued protection against fire hazard, replace only with the same type fuse. ATTENTION : Pour une protection continue les risqes d'Incele n'utiliser que des fusible de mme type. Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse." "Ce symbole reprsente un fusible fusion rapide."

NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.
AV 1/2 Ref No. ICS IC1001 B-2 IC1002 C-2 IC1006 D-4 TRANSISTORS Q1002 D-2 Q1003 B-2 Q1004 D-3 Q1011 D-2 Q1016 E-2 Q1031 B-3 CONNECTOR CN1001 F-4

Position

1-9-7

E6164SCAV1

AV 2/2 Schematic Diagram

AV 2/2 Ref No. ICS

Position

IC1201 H-1 IC1403 I-4 TRANSISTORS Q1201 J-1 Q1202 J-1 Q1204 I-1 Q1351 K-4 Q1352 H-2 CONNECTOR CN1601 G-3

1-9-8

E6164SCAV2

AV CBA Top View

CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.

F A V

CAUTION ! For continued protection against fire hazard, replace only with the same type fuse. ATTENTION : Pour une protection continue les risqes d'Incele n'utiliser que des fusible de mme type. Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse." "Ce symbole reprsente un fusible fusion rapide."

NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.

1-9-9

BE6160F01014

AV CBA Bottom View

CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.

F A V

CAUTION ! For continued protection against fire hazard, replace only with the same type fuse. ATTENTION : Pour une protection continue les risqes d'Incele n'utiliser que des fusible de mme type. Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse." "Ce symbole reprsente un fusible fusion rapide."

NOTE: The voltage for parts in hot circuit is measured using hot GND as a common terminal.

AV CBA Ref No. ICS

Position

WF3 C1402 PLUS LEAD

WF1 WF5 WF2 WF4 PIN 7 OF PIN 9 OF PIN 12 OF PIN 14 OF CN1601 CN1601 CN1601 CN1601

WF6 PIN 17 OF CN1601

IC1001 D-3 IC1002 C-2 IC1006 D-3 IC1201 D-1 IC1403 D-2 TRANSISTORS Q1002 B-1 Q1003 D-3 Q1004 B-1 Q1011 C-1 Q1016 C-1 Q1031 E-3 Q1201 E-1 Q1202 E-1 Q1204 D-1 Q1351 E-1 Q1352 C-1 CONNECTORS CN1001 B-1 CN1601 D-1

1-9-10

BE6160F01014

WAVEFORMS
WF1

Pin 7 of CN1601

WF5

Pin 14 of CN1601

VIDEO-Y

0.1V

20s 20

AUDIO(R)

1V

0.5ms

WF2

Pin 9 of CN1601

WF6

Pin 17 of CN1601

VIDEO-C

0.1V

20s 20

SPDIF

1V

0.1s 0.1

WF3

C1402 PLUS LEAD

NOTE:
Input CD: 1kHz PLAY (WF4~WF6) DVD: POWER ON (STOP) MODE (WF1~WF3)

VIDEO-CVBS

0.5V

20s 20

WF4

Pin 12 of CN1601

AUDIO(L)

1V

0.5ms

1-10-1

E6NWF

WIRING DIAGRAM

7 8 9 10 11 12 13 14 15 16 17

VIDEO-Y(I/P) GND VIDEO-C AUDIO-GND AUDIO-GND AUDIO(L) AUDIO(R)-MUTE AUDIO(R) AUDIO+5V AUDIO+5V SPDIF

8 9 10 11 12 13 14 15 16 17 18

P-ON+5V CD/DVD D A C B E VREF F GND CD-LD GND(LD) DVD-LD PD-MONI GND(DVD-PD) GND(CD-PD) TS(-) FS(-) FS(+) TS(+)

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

7 9 11 2 3 6 5 4

CN1601 (CN1601 is soldered directly to the PCB.)

DETECTOR

FS

DVD MAIN CBA UNIT

TS

PICK UP UNIT
TRAY-IN

CN601

CN201

AV CBA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

EV+1.2V EV+1.2V EV+3.3V EV+3.3V EV+3.3V P-ON+3.3V P-ON+5V EV+10V EV+10V GND GND GND GND GND GND GND PWRCON POWER OPEN/CLOSE STOP PLAY REMOTE

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

S-VIDEO OUT

CN1001 (CN1001 is soldered directly to the PCB.)

VIDEO OUT (COMPOSITE)

AUDIO(L)- AUDIO(R)OUT OUT

SL(+) SL(-) GND TRAY-IN SP(-) SP(+)

8 7 6 5 4 3

DIGITAL AUDIO OUT (COAXIAL)

SPINDLE MOTOR M

SLED MOTOR M

1-11-1

E6164WI

DRIVE CBA

CN401

CN301

DVD MECHANISM

AC CORD

SYSTEM CONTROL TIMING CHARTS

Tray Close ~ Play / Play ~ Tray Open

Tray Close Tray IN (TL221) 3.3V 0V Sled Drive (TP303)

Disc Rotation

Play

Disc Stop

Tray Open

1.65V 0V

Disc Drive (TP301)

1.65V 0V

Focus Drive (TP304)

1.65V 0V

Tracking Drive (TP302)

1.65V 0V

1-12-1

E6NTI

LEAD IDENTIFICATIONS
KTA1266-Y-AT/P KTC3203-Y-AT/P KTA1267Y-AT/P KTC3199-GR-AT/P KTC3199(Y)

2SK3498

G D S

E C B

E C B

KIA4558P 8 5

MM1636XWRE 8 5

KIA431-AT

4
1 2 3

1: R 2: A 3: K

LTV-817B-F
1 2 4 3

LD1117SC-R

1: 2: 3: 4:

A K E C

1: GND 2: Vout 3: Vin

1 2 3

Note: A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference G: Gate D: Drain S: Source

1-13-1

E6164LE

EXPLODED VIEWS
Cabinet
2L011

2L011

2L081

2B5

2L081 A16

2L021 DVD MAIN CBA UNIT 1B1 2L021 2L021 2L105

AC1001

F1001

JK1402 JK1401 JK1201

2L031 AV CBA See Electrical Parts List for parts with this mark. Some Ref. Numbers are not in sequence. 2L041 2L041

JK1202

A15

A23 A1X A22

A21

A29

1-14-1

E6164CEX

Packing
X2 X5 X10 X1

X4 S2

S4 S2

Unit

A22 S1

1-14-2

E6161PEX

MECHANICAL PARTS LIST

PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing. NOTE: Parts that are not assigned part numbers (---------) are not available.

Ref. No. A1X A15 A16 A21# A22 A23 A29 1B1 2B5 2L011 2L021 2L031 2L041 2L081 2L105 S1 S2 S4 X1 X2 X4 X5 X10#

Description FRONT ASSEMBLY E6163UD CHASSIS ASSEMBLY E6163UD TOP CASE E6150UD MODEL NO. LABEL E6164UH LABEL BAR CODE E5900UD TEL NUMBER LABEL H9811UD(SV2000) LABEL EAS L0951UB DVD MECHA E6(FG LESS 2) N79F3JVM REINFORCE PLATE E6160UD SCREW P-TIGHT 3X10 BIND HEAD+ SCREW P-TIGHT 3X11 BIND HEAD+ P-TIGHT SCREW 3X8 BIND + SCREW B-TIGHT M3X8 BIND HEAD + SCREW P-TIGHT M3X8 WASHER+ P-TIGHT SCREW 3X8 BIND +

Part No. 1VM321745 1VM321747 1VM320703 ------------------------------------N79F3JVM 1VM421017 GBEP3100 GBMP3110 GBMP3080 GBKB3080 GCMP3080 GBMP3080 1VM321749 1VM220264 1VM420147 NB070UD XB0M451T0001 0VM415576 WPZ0102TM015 1VMN21566

PACKING
GIFT BOX CARTON E6163UD SIDE PAD E6160UD SET BAG E5960UD

ACCESSORIES
REMOTE CONTROL UNIT NB070UD DRY BATTERY R6P/2S ACCESSORY BAG E5700UD AV CORD TSCKA-Y/RW100 OWNERS MANUAL E6163UD

20050823

1-15-1

E6164CA

ELECTRICAL PARTS LIST

PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing. NOTES: 1. Parts that are not assigned part numbers (---------) are not available. 2. Tolerance of Capacitors and Resistors are noted with the following symbols. C.....0.25% G.....2% M.....20% D.....0.5% J......5% N.....30% F.....1% K.....10% Z.....+80/-20%
Ref. No. C1208 C1221 C1222 C1240 C1245 C1246 C1247 C1249 C1351 C1352 C1354 C1361 C1394 C1402 C1403 C1422 C1423 C1443 Description CHIP CERAMIC CAP .(1608) CH J 47pF/50V CAP ALUMINUM ELECTOLYTIC 10F/ 16V M CAP ALUMINUM ELECTOLYTIC 10F/ 16V M CERAMIC CAP .(AX) B K 1000pF/50V CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V CAP ALUMINUM ELECTOLYTIC 47F/ 16V M CHIP CERAMIC CAP .(1608) B K 0.1F/ 25V ELECTROLYTIC CAP 47F/ 6.3V M H7 . CHIP CERAMIC CAP .(1608) CH J 100pF/50V CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V CAP ALUMINUM ELECTOLYTIC 47F/ 10V M CHIP CERAMIC CAP .(1608) B K 0.33F/ 10V CHIP CERAMIC CAP .(1608) B K 0.1F/ 25V CHIP CERAMIC CAP .(1608) B K 0.01F/ 50V CAP ALUMINUM ELECTOLYTIC 1000F/ 6.3V M CHIP CERAMIC CAP .(1608) B K 0.01F/ 50V ELECTROLYTIC CAP 22F/ 6.3V M H7 . CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V CHIP CERAMIC CAP .(1608) CH J 1000pF/50V Part No. CHD1JJ3CH470 CE1CMASDL100 CE1CMASDL100 CCA1JKT0B102 CHD1JZ30F104 CHD1JZ30F104 CE1CMASDL470 CHD1EK30B104 CE0KMASSL470 CHD1JJ3CH101 CHD1JZ30F104 CE1AMASDL470 CHD1AK30B334 CHD1EK30B104 CHD1JK30B103 CE0KMASDL102

CAP ALUMINUM ELECTOLYTIC 470F/ 6.3V M CE0KMASDL471

CAP ALUMINUM ELECTOLYTIC 470F/ 6.3V M CE0KMASDL471

DVD MAIN CBA UNIT

Ref. No. Description DVD MAIN CBA UNIT Part No. N79F1JUP

C1524 C1535 C1536 C1537 C2031 C2032 C2034 CN1001 CN1601 CT2E473MS037 CA2E2R2DYG02 CA2D820DYG01 CCD2JJPCH560 CCD2EMA0E222 CE0KMASDL102 CE0KMASDL102 CA1J681TU008 CA1J332MS029 CE0KMASDL102 CCA1CMT0Y103 CHD1JK30B103 CCA1CKT0X222 CE1CMASDL102 CHD1JK30B103 CHD1JZ30F104 CHD1JZ30F104 CA2A103MS029 CE1CMASDL221 CE1CMASDL100 CE1CMASDL100 CHD1JJ3CH221 CHD1JJ3CH221 CHD1JJ3CH470 L1001# L1007 IC1001# IC1002 IC1006 IC1201 IC1403 D1001 D1002 D1004 D1005 D1006 D1008 D1011 D1012 D1018 D1024 D1030 D1046 D1047 D1048 D1053 D1054 D1058 D1059 D1073 D1301 D2010

CAP ALUMINUM ELECTOLYTIC 100F/ 6.3V M CE0KMASDL101 CHD1JK30B103 CE0KMASSL220 CHD1JZ30F104 CHD1JZ30F104 CHD1JJ3CH102 WX1E5900-001 WX1E6160-001 NDQZ001N4005 NDQZ001N4005 NDQZ001N4005 NDQZ001N4005 NDQZ000SB140 NDQZ000SB140 NDQZ000BA157 NDTZ01N4148M NDTZ01N4148M NDTZ01N4148M NDWZ000FR302 NDTC0DZ5R6BS NDTB0DZ5R1BS NDTB00DZ13BS JW10.0T JW10.0T NDQZ000SB140 JW10.0T JW5.0T NDTB0DZ5R6BS NPQZ00204HDE

AV CBA
Ref. No. Description AV CBA Consists of the following: Part No. 1VSA10581

CAP ALUMINUM ELECTOLYTIC 100F/ 6.3V M CE0KMASDL101

CONNECTORS
22P FFC AV PCB TO MAIN 11P FFC AV PCB TO MAIN PCB

CAPACITORS
C1001# C1003 C1004 C1005 C1006# C1007 C1009 C1010 C1013 C1014 C1017 C1022 C1029 C1034 C1035 C1036 C1037 C1038 C1039 C1047 C1048 C1050 C1201 C1202 C1205 C1206 C1207 METALIZED FILM CAP 0.047F/ 250V M . ELECTROLYTIC CAPACITOR ZT250TA2R2M6BB ELECTROLYTIC CAPACITOR ZR200TA820M12BB CERAMIC CAP CH J 56pF/500V . SAFETY CAP 2200pF/250V . CAP ALUMINUM ELECTOLYTIC 1000F/ 6.3V M CAP ALUMINUM ELECTOLYTIC 1000F/ 6.3V M CERAMIC CAP CH J 680pF/50V FILM CAP 0.0033F/ 50V J .(P) CAP ALUMINUM ELECTOLYTIC 1000F/ 6.3V M CERAMIC CAP .(AX) Y M 0.01F/ 16V CHIP CERAMIC CAP .(1608) B K 0.01F/ 50V CERAMIC CAP .(AX) X K 2200pF/16V CAP ALUMINUM ELECTOLYTIC 1000F/ 16V M CHIP CERAMIC CAP .(1608) B K 0.01F/ 50V CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V CHIP CERAMIC CAP .(1608) F Z 0.1F/ 50V FILM CAP 0.01F/ 100V J .(P) ELECTROLYTIC CAP 220F/ 16V M . CAP ALUMINUM ELECTOLYTIC 10F/ 16V M CAP ALUMINUM ELECTOLYTIC 10F/ 16V M CHIP CERAMIC CAP CH J 220pF/50V . CHIP CERAMIC CAP CH J 220pF/50V . CHIP CERAMIC CAP .(1608) CH J 47pF/50V

DIODES
RECTIFIER DIODE 1N4005 RECTIFIER DIODE 1N4005 RECTIFIER DIODE 1N4005 RECTIFIER DIODE 1N4005 SCHOTTKY BARRIER DIODE SB140 SCHOTTKY BARRIER DIODE SB140 RECTIFIER DIODE BA157 SWITCHING DIODE 1N4148M SWITCHING DIODE 1N4148M SWITCHING DIODE 1N4148M RECTIFIER DIODE FR302 ZENER DIODE DZ-5.6BSCT265 ZENER DIODE DZ-5.1BSBT265 ZENER DIODE DZ-13BSBT265 PCB JUMPER D0.6-P10.0 PCB JUMPER D0.6-P10.0 SCHOTTKY BARRIER DIODE SB140 PCB JUMPER D0.6-P10.0 PCB JUMPER D0.6-P5.0 ZENER DIODE DZ-5.6BSBT265 LED(RED) 204HD/E

CAP ALUMINUM ELECTOLYTIC 470F/ 6.3V M CE0KMASDL471

CAP ALUMINUM ELECTOLYTIC 470F/ 6.3V M CE0KMASDL471

ICS
PHOTOCOUPLER LTV-817B-F VOLTAGE REGULATOR LD1117SC-R IC SHUNT REGULATOR KIA431-AT IC OP AMP KIA4558P DRIVER FOR DVD MM1636XWRE NPEB0LTV817F NSZBA0TSS229 NSZLA0TJY001 NSZBA0SJY004 QSZBA0TMM108 LLBG00ZSA003 LLBD00PKV021

CAP ALUMINUM ELECTOLYTIC 220F/ 6.3V M CE0KMASDL221

COILS
LINE FILTER 20MH SA-00911 CHOKE COIL 22H-K

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Ref. No. L1008 L1009 L1060 L1350 L1351 L1521 L2010 L2031 Q1002 Q1003 Q1004 Q1011 Q1016 Q1031 Q1201 Q1202 Q1204 Q1351 Q1352 R1004 R1005 R1006 R1008 R1010 R1011 R1015 R1016 R1019 R1020 R1021 R1022 R1023 R1025 R1029 R1032 R1035 R1043 R1044 R1059 R1067 R1068 R1069 R1072 R1073 R1074 R1075 R1076 R1077 R1080 R1081 R1091 R1092 R1093 R1095 R1205 R1206 R1207 R1208 R1209 R1210

Description CHOKE COIL 22H-K CHOKE COIL 22H-K PCB JUMPER D0.6-P5.0 INDUCTOR(100H K) LAP02TA101K INDUCTOR(0.47H K) LAP02TAR47K PCB JUMPER D0.6-P5.0 PCB JUMPER D0.6-P5.0 INDUCTOR(100H K) LAP02TA101K

Part No. LLBD00PKV021 LLBD00PKV021 JW5.0T LLAXKATTU101 LLAXKATTUR47 JW5.0T JW5.0T LLAXKATTU101 NQSYKTA1267P NQS4KTC3199P NQSY0KTC3199 NQSYKTC3203P NQS4KTC3199P QF1Z02SK3498 NQS4KTC3199P NQS4KTC3199P NQSYKTA1266P NQS4KTC3199P NQS4KTC3199P RN01823ZU001 RCX4JATZ0275 RCX4JATZ0275 RCX4JATZ0621 RCX6JATZ0153 RN011R2ZU001 RCX6JATZ0561 RCX6JATZ0223 RRXGFR5Z0391 RRXAJR5Z0122 RRXAJR5Z0272 RRXAJR5Z0821 RRXAFR5Z0222 RRXAJR5Z0103 RCX6JATZ0474 RCX6JATZ0332 RCX4JATZ0102 RN012R7ZU001 RRXAJR5Z0104 RRXAJR5Z0103 RRXAJR5Z0102 RCX6JATZ0561 RCX6JATZ0681 RRXAJR5Z0331 RN02270ZU001 NDQZ001N4005 RRXGFR5Z0100 RRXAFR5Z0102 RN02120ZU001 RRXAJR5Z0223 RRXGFR5Z0391 RRXAJR5Z0470 JW5.0T RRXAJR5Z0471 RRX8R10HH005 RRXGFR5Z0203 RRXGFR5Z0203 RRXAJR5Z0822 RRXAJR5Z0822 RRXGFR5Z0303 RRXGFR5Z0303

Ref. No. R1221 R1222 R1223 R1224 R1225 R1226 R1227 R1228 R1240 R1245 R1351 R1352 R1353 R1354 R1355 R1356 R1392 R1396 R1397 R1402 R1403 R1422 R1423 R1442 R2012 R2031 R2032 R2033 R2037 R2038 R2039 R2040 R2041 R2042 R2043 R2044 SW2001 SW2002 SW2003 SW2004

Description CHIP RES.(1608) 1/10W J 100k CHIP RES.(1608) 1/10W J 100k CHIP RES.(1608) 1/10W J 470 CHIP RES.(1608) 1/10W J 470 CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 220 CHIP RES.(1608) 1/10W J 220 CHIP RES.(1608) 1/10W J 100k CHIP RES.(1608) 1/10W J 10 CHIP RES.(1608) 1/10W J 2k CHIP RES.(1608) 1/10W J 2.2k CHIP RES.(1608) 1/10W J 2.2k CHIP RES.(1608) 1/10W J 220 CHIP RES.(1608) 1/10W J 75 CHIP RES.(1608) 1/10W J 100k CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 470 CHIP RES.(1608) 1/10W J 470 CHIP RES.(1608) 1/10W J 75 CHIP RES. 1/10W F 160 CHIP RES.(1608) 1/10W J 75 CHIP RES. 1/10W F 160 CHIP RES.(1608) 1/10W J 75 CARBON RES. 1/6W J 220 CHIP RES.(1608) 1/10W J 6.8k CHIP RES.(1608) 1/10W J 10k CHIP RES.(1608) 1/10W J 22k CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 1k CHIP RES.(1608) 1/10W J 10k CHIP RES.(1608) 1/10W J 10k CHIP RES.(1608) 1/10W J 10k CHIP RES.(1608) 1/10W J 10k

Part No. RRXAJR5Z0104 RRXAJR5Z0104 RRXAJR5Z0471 RRXAJR5Z0471 RRXAJR5Z0102 RRXAJR5Z0102 RRXAJR5Z0221 RRXAJR5Z0221 RRXAJR5Z0104 RRXAJR5Z0100 RRXAJR5Z0202 RRXAJR5Z0222 RRXAJR5Z0222 RRXAJR5Z0221 RRXAJR5Z0750 RRXAJR5Z0104 RRXAJR5Z0102 RRXAJR5Z0471 RRXAJR5Z0471 RRXAJR5Z0750 RRXAFR5Z0161 RRXAJR5Z0750 RRXAFR5Z0161 RRXAJR5Z0750 RCX6JATZ0221 RRXAJR5Z0682 RRXAJR5Z0103 RRXAJR5Z0223 RRXAJR5Z0102 RRXAJR5Z0102 RRXAJR5Z0102 RRXAJR5Z0102 RRXAJR5Z0103 RRXAJR5Z0103 RRXAJR5Z0103 RRXAJR5Z0103 SST0101HH013 SST0101HH013 SST0101HH013 SST0101HH013 WAC0162LW004 PAGG20CW3102 XH01Z00LY001 XH01Z00LY001 CCA1JKT0B102 JXRL020LY123 JXRL010LY125 JXEL040LY003 JXRL010LY117 USESJRSUNT01 LTT00CPSA175

TRANSISTORS
TRANSISTOR KTA1267Y -AT/P TRANSISTOR KTC3199-GR-AT/P TRANSISTOR KTC3199(Y) TRANSISTOR KTC3203-Y-AT/P TRANSISTOR KTC3199-GR-AT/P FET 2SK3498(T6L1FUNANQ) TRANSISTOR KTC3199-GR-AT/P TRANSISTOR KTC3199-GR-AT/P TRANSISTOR KTA1266-Y-AT/P TRANSISTOR KTC3199-GR-AT/P TRANSISTOR KTC3199-GR-AT/P

RESISTORS
METAL OXIDE FILM RES. 1W J 82k CARBON RES. 1/4W J 2.7M CARBON RES. 1/4W J 2.7M CARBON RES. 1/4W J 620 CARBON RES. 1/6W J 15k METAL OXIDE FILM RES. 1W J 1.2 CARBON RES. 1/6W J 560 CARBON RES. 1/6W J 22k CHIP RES. 1/16W F 390 CHIP RES.(1608) 1/10W J 1.2k CHIP RES.(1608) 1/10W J 2.7k CHIP RES.(1608) 1/10W J 820 CHIP RES.(1608) 1/10W F 2.2k CHIP RES.(1608) 1/10W J 10k CARBON RES. 1/6W J 470k CARBON RES. 1/6W J 3.3k CARBON RES. 1/4W J 1k METAL OXIDE FILM RES. 1W J 2.7 CHIP RES.(1608) 1/10W J 100k CHIP RES.(1608) 1/10W J 10k CHIP RES.(1608) 1/10W J 1k CARBON RES. 1/6W J 560 CARBON RES. 1/6W J 680 CHIP RES.(1608) 1/10W J 330 METAL RES. 2W J 27 RECTIFIER DIODE 1N4005 CHIP RES. 1/16W F 10 CHIP RES.(1608) 1/16W F 1k METAL OXIDE FILM RES. 2W J 12 CHIP RES.(1608) 1/10W J 22k CHIP RES. 1/16W F 390 CHIP RES.(1608) 1/10W J 47 PCB JUMPER D0.6-P5.0 CHIP RES.(1608) 1/10W J 470 CHIP RES.(2125) 1/8W J 0.1 CHIP RES.(1608) 1/16W F 20k CHIP RES.(1608) 1/16W F 20k CHIP RES.(1608) 1/10W J 8.2k CHIP RES.(1608) 1/10W J 8.2k CHIP RES. 1/16W F 30k CHIP RES. 1/16W F 30k

SWITCHES
TACT SWITCH KSM0614B TACT SWITCH KSM0614B TACT SWITCH KSM0614B TACT SWITCH KSM0614B

MISCELLANEOUS
AC1001# AC CORD PB8B2F9110A-055 F1001# FH1001 FH1002 J2548 JK1201 JK1202 JK1401 JK1402 RM2001 T1001# FUSE SIC 1A 250V U/C PSE FUSE HOLDER MSF-015 FUSE HOLDER MSF-015 CERAMIC CAP .(AX) B K 1000pF/50V PIN JACK 2P MSD-242V-01 NI FE LF RCA JACK(BLACK) MSP-251V-01 NI FE LF S TYPE JACK MDC-050V-2.4 LF(B110 1PIN JACK(YELLOW) MSP-251V-02 NI REMOTE RECEIVER MIM-93M6DKF PULSE TRANS CGS-SW0078A

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WV205 E6164UH 2005-09-15