Professional Documents
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4
Control and Instrumentation Cables
BS5308 Part 1 Type 1 Multipair: Collective Screen, Unarmoured . . . . . . . . . . . . . . . . . . .4:2 Individual & Collective Screen, Unarmoured . . . . . . . . .4:4 BS5308 Part 1 Type 2 Multipair: Collective Screen, Armoured . . . . . . . . . . . . . . . . . . . . .4:6 Individual & Collective Screen, Armoured . . . . . . . . . . .4:8 BS5308 Part 1 Type 1 LSF Multipair: Collective Screen, Unarmoured . . . . . . . . . . . . . . . . . .4:10 Individual & Collective Screen, Unarmoured . . . . . . . .4:12 BS5308 Part 1 Type 2 LSF Multipair: Collective Screen, Armoured . . . . . . . . . . . . . . . . . . . 4:14 Individual & Collective Screen, Armoured . . . . . . . . . .4:16 BS5308 Part 1 Type 1 LSF Multicore: Collective Screen, Unarmoured . . . . . . . . . . . . . . . . . .4:18 BS5308 Part 1 Type 2 LSF Multicore: Collective Screen, Armoured . . . . . . . . . . . . . . . . . . . 4:20 Technical Information for BS5308 Part 1 . . . . . . .4:22 BS5308 Part 2 Type 1 Multipair: Collective Screen, Unarmoured . . . . . . . . . . . . . . . . . .4:24 BS5308 Part 2 Type 2 Multipair: Collective Screen, Armoured . . . . . . . . . . . . . . . . . . . .4:26 Individual & Collective Screen, Armoured . . . . . . . . . .4:28 BS5308 Part 1 Type 2 LSF Fire Resistant: Collective Screen, Armoured . . . . . . . . . . . . . . . . . . . .4:30 Technical Information for BS5308 Part 2 . . . . . . .4:32 CES20 Part 4 Type 143 . . . . . . . . . . . . . . . . . . . . . . . . 4:34 Technical Information for CES20 Part 4 Type 143 . .4:36 ESI* 09-6 Issue 5: Multipair PVC Insulated & Sheathed Armoured, Un-screened/Screened . . . . . . . . . . . . . . . . . . . . . . . . .4:38 Technical Information for ESI* 09-6 Issue 5 . . . . .4:40 ENATS* 09-6 Issue 7: Multipair PVC Insulated & Sheathed Armoured, Un-screened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4:42 Collective Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .4:44 ENATS 09-6 Issue 7: Multipair PE Insulated & LSF Sheathed Armoured, Un-screened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4:46 Collective screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .4:48 For Multicore Control Cables see Section 1 Technical Information for ENATS* 09-6 Issue 7 . .4:50 Multipair PVC Insulated KCB (VX) Thermocouple Compensating Cables . . . . . . . . . . . . . . . . . . . . . . .4:52 Traffic Control System Cables Single-Core Loop Detector Cables . . . . . . . . . . . . . . . .4:54 Single & Multipair Unarmoured Feeder Cables . . . . . . .4:56 Single & Multipair Armoured Feeder Cables . . . . . . . . .4:58 Armoured Multicore Junction High Voltage Cable . . . . .4:60 TRAFFIC CONTROL SYSTEM CABLES (4:54) These cables are used in the monitoring of traffic movement and implementing selective use of traffic lights to improve traffic flow. The system uses loop detector cables for traffic monitoring with multipair/core cables used for signal control and signal power.
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In accordance with BS 5308 Part 1 Conductors: Solid (Class 1), stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Pair Identification: See colour code chart 1 on page 4:22 100mm maximum pair lay length (minimum 10 twists per metre) Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down
Outer Sheath: PVC outer sheath Type TM.1 to BS EN 50363-4-1. In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
042
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2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20
N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04. 15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 1 and details are available upon request. 0.5mm2 cables are also available with solid conductors (1/0.8mm). Details available upon request. For low smoke zero halogen alternative see page 4:10. For further technical information refer to page 4:22.
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043
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Not suitable for direct buried applications (see cables types 2 and 3).
10 11 12 13 14 15 16 17 18 19 20
In accordance with BS 5308 Part 1 Conductors: Solid (Class 1), stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Pair Identification: Pairs will be numbered, each pair containing 1 black and 1 blue core 100mm maximum pair lay length (minimum 10 twists per metre) Individual Screen: tinned copper drain wire under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down Screen Isolation Tape: numbered p.e.t.p. tape applied over each individually screened pair Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down
Outer Sheath: PVC outer sheath Type TM.1 to BS EN 50363-4-1. In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
044
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2 3 4 5 6 7 8 9 10
2P 5P 10P 20P
2P 5P 10P 20P
11 12 13
2P 5P 10P 20P
14 15 16 17 18 19 20
N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04. 15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 1 and details are available upon request. 0.5mm2 cables are also available with solid conductors (1/0.8mm). Details available upon request. For low smoke zero halogen alternative see page 4:12. For further technical information refer to page 4:22.
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045
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In accordance with BS 5308 Part 1 Conductors: Solid (Class 1), stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Pair Identification: See colour code chart 1 page 4:22 100mm maximum pair lay length (minimum 10 twists per metre) Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down Polythene bedding Type 2C or 03 to BS6234
Mild galvanised steel wires to BS EN10257-1 Outer Sheath: PVC outer sheath Type TM.1 to BS EN 50363-4-1. In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
046
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2 3 4 5
mm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
mm 0.90 0.90 0.90 1.25 1.60 0.90 0.90 0.90 1.25 1.60 1.60 0.90 0.90 0.90 1.25 1.25 1.60 0.90 0.90 0.90 1.25 1.60 1.60 0.90
mm 11.40 12.30 17.90 22.90 29.10 11.70 11.80 13.00 19.30 25.50 31.60 12.20 11.80 13.00 19.70 24.30 31.20 12.30 12.90 14.30 22.10 28.40 35.70 13.30
6 7 8 9 10 11 12
13 14 15
16 17 18 19 20
(Q) = Quad N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04. 15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 1 and details are available upon request. 0.5mm2 cables are also available with solid conductors (1/0.8mm). Details available upon request. For low smoke zero halogen alternative see page 4:14. For further technical information refer to page 4:22.
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047
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In accordance with BS 5308 Part 1 Conductors: Solid (Class 1), stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Pair Identification: Pairs will be numbered, each pair containing 1 black and 1 blue core 100mm maximum pair lay length (minimum 10 twists per metre) Individual Screen: tinned copper drain wire under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down Screen Isolation Tape: numbered p.e.t.p. tape applied over each individually screened pair Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down
Polythene bedding Type 2C or 03 to BS6234 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: PVC outer sheath Type TM.1 to BS EN 50363-4-1. In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
048
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2 3 4 5
6 7 8
2P 5P 10P 20P
9 10 11 12 13 14 15 16 17 18 19 20
2P 5P 10P 20P
2P 5P 10P 20P
N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04. 15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 1 and details are available upon request. 0.5mm2 cables are also available with solid conductors (1/0.8mm). Details available upon request. For low smoke zero halogen alternative see page 4:16. For further technical information refer to page 4:22.
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049
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Especially for use in areas where fire would create dense smoke and toxic fumes causing a major threat to life and equipment. Not suitable for direct buried applications (see cable type 2).
0410
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10 11 12 13 14 15 16 17 18 19 20
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0411
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Especially for use in areas where fire would create dense smoke and toxic fumes causing a major threat to life and equipment. Not suitable for direct buried applications (see cable type 2).
0412
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2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02. Eg. A7Z1-P002L-02 For further technical information refer to page 4:22.
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0413
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Especially for use in areas where fire would create dense smoke and toxic fumes causing a major threat to life and equipment. Suitable for direct buried applications.
0414
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2 3 4 5
6 7 8 9 10 11 12 13 14
15 16 17 18 19 20
(Q) = Quad N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02. Eg. A7W2-P001L-02 For further technical information refer to page 4:22.
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0415
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Especially for use in areas where fire would create dense smoke and toxic fumes causing a major threat to life and equipment. Suitable for direct buried applications.
0416
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2 3 4 5
6 7 8 9
10 11 12 13
14 15 16 17 18 19 20
N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02. Eg. A7Z2-P002L-02 For further technical information refer to page 4:22.
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0417
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Especially for use in areas where fire would create dense smoke and toxic fumes causing a major threat to life and equipment. Not suitable for direct buried applications (see cable type 2).
0418
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2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
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0419
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc.). Especially for use in areas where fire would create dense smoke and toxic fumes causing a major threat to life and equipment. Suitable for direct buried applications.
0420
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mm
mm
mm
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0421
Single triple cables will be identified black, blue, green. N.B. The cables are suitable for operation at voltage up to and including 300 Vrms core-earth and 500 Vrms core-core, but are not intended for direct connection to a low impedance source, e.g. public mains electricity supply.
0422
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2 3
4 5 6
120
7 8
Resistance @ 20C Maximum /km 36.8 39.7 26.5 18.4 12.3 7.56
9
pF/m = pico Farads per metre
/km = ohms per km H/ = micro Henrys per ohm
10 11 12 13
14 15 16 17 18 19 20
INFORMATION ON HANDLING AND USAGE AT LOW TEMPERATURES Attention is drawn to the fact that as the temperature decreases PVC compounds become increasingly stiff and brittle, with the result that if the cable is bent quickly into a small radius, or is struck sharply at temperatures in the region of 0C or lower, there is a risk of shattering the PVC components. To avoid the risk of damage during handling, therefore, it is desirable that the cables specified in this standard should be installed only when both the cable and the ambient temperatures are above 0C and have been so for the previous 24 hrs, or where special precautions have been taken to maintain the cable above this temperature. However, after installation, they will operate satisfactorily at temperatures between -40C and +65C providing that at temperatures below 0C they are not subject to movement or impact. The manufacturer should be consulted for precise instructions if the cable is to be stored and/or used outside these temperature limits.
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0423
Application
These cables are designed to connect electrical instrument circuits and provide communication services in and around process plants (e.g. petrochemical industry etc). Not suitable for direct buried applications (see cable type 2).
10 11 12 13 14 15 16 17 18 19 20
In accordance with BS 5308 Part 2 Conductors: Stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: PVC insulation Type TI.1 to BS EN 50363-3 Pair Identification: See colour code chart 2 on page 4:32 100mm maximum pair lay length (minimum 10 twists per metre) Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down
Outer Sheath: PVC outer sheath Type TM.1 or 6 to BS EN 50363-4-1. In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
0424
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N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04. 15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 2 and details are available upon request. Cables having individual pair screens as well as collective screens are also available, Details upon request. For further technical information refer to page 4:32.
17 18 19 20
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0425
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In accordance with BS 5308 Part 2 Conductors: Stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: PVC insulation Type TI.1 to BS EN 50363-3 Pair Identification: See colour code chart 2 page 4:32 100mm maximum pair lay length (minimum 10 twists per metre) Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down PVC bedding Type TM.1 to BS EN 50363-4-1
Mild galvanised steel wires to BS EN10257-1 Outer Sheath: PVC outer sheath Type TM.1 to BS EN 50363-4-1 In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
0426
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2 3 4 5
6 7 8 9
10 11 12 13
14 15 16 17 18 19 20
(Q) = Quad N.B. The above part numbers apply to cables with blue outer sheaths. For black outer add -02, for green outer add -04. 15, 30 and 50 pair cables of the above type are also covered in BS5308 Part 2 and details are available upon request. For further technical information refer to page 4:32.
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0427
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In accordance with BS 5308 Part 2 Conductors: Stranded (Class 2) or flexible (Class 5) copper conductors to BS EN 60228 Insulation: PVC insulation Type TI.1 to BS EN 50363-3 Pair Identification: Pairs will be numbered, each pair containing 1 white and 1 blue core 100mm maximum pair lay length (minimum 10 twists per metre) Individual Screen: tinned copper drain wire under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down Screen Isolation Tape: numbered p.e.t.p. tape applied over each individually screened pair Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down
PVC bedding Type TM.1 to BS EN 50363-4-1 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Black or Blue PVC outer sheath Type TM.1 to BS EN 50363-4-1. In addition, outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 300/500 V Temperature Rating: 65C maximum conductor operating temperature
0428
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2 3 4 5
6 7 8
2P 5P 10P 20P
9 10 11 12 13 14 15 16 17 18 19 20
2P 5P 10P 20P
N.B. The above part numbers apply to cables with black outer sheaths. For blue outer remove -02. E.g. A7DB2-P002LF-02 For further technical information refer to page 4:32.
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0429
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Generally in accordance with BS 5308, but with the addition of fire properties relevant to IEC60331. Also meets relevant Cooper Energy Services specifications Conductors: Stranded (Class 2) copper conductors to BS EN 60228 Insulation: Mica Glass Tape, XLPE Type GP8 to BS7655 Pairs/Triples Identification: See colour code chart 2 on page 4:32. These cables are colour coded in accordance with BS5308 Part 2 100mm maximum pair lay length (minimum 10 twists per metre) Binder Tape: p.e.t.p. tape 50% overlap Collective Screen: tinned copper drain wire(s) under and in contact with aluminium/p.e.t.p. tape applied metallic side down
Black LSF inner sheath Type LTS1 to BS7655 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Black or blue LSF outer sheath Type LTS1 to BS7655 Flame retardant to BS EN 60332-3-22 & IEC60332-3-22 Category A (NMV7) Fire resistant to IEC60331 (750C for 3 hours) Voltage Rating: 300/500 V Temperature Rating: 90C maximum conductor operating temperature
0430
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2 3 4 5 6 7 8 9 10 11
mm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
mm 0.90 0.90 0.90 0.90 1.60 1.60 1.60 1.60 0.90 0.90
mm 13.30 13.30 14.70 14.70 20.90 20.90 31.00 31.00 13.80 13.80
1 1 2(Q) 2(Q) 5 5
12 13 14 15 16 17 18 19 20
(Q) = Quad N.B: -02 denotes Black outer sheath colour -06 denotes Blue outer sheath colour Also available in individually and collectively screened versions. Details upon request. For further technical information for BS5308 Part 1 electrical characteristics refer to page 4:22. For BS5308 Part 2 colour coding refer to page 4:32.
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0431
0432
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2 3 4 5
6 7 8 9
10
pF/m = pico Farads per metre
/km = ohms per km H/ = micro Henrys per ohm
11 12 13
INFORMATION ON HANDLING AND USAGE AT LOW TEMPERATURES Attention is drawn to the fact that as the temperature decreases PVC compounds become increasingly stiff and brittle, with the result that if the cable is bent quickly into a small radius, or is struck sharply at temperatures in the region of 0C or lower, there is a risk of shattering the PVC components. To avoid the risk of damage during handling, therefore, it is desirable that the cables specified in this standard should be installed only when both the cable and the ambient temperatures are above 0C and have been so for the previous 24 hrs, or where special precautions have been taken to maintain the cable above this temperature. However, after installation, they will operate satisfactorily at temperatures between -40C and +65C providing that at temperatures below 0C they are not subject to movement or impact. The manufacturer should be consulted for precise instructions if the cable is to be stored and/or used outside these temperature limits.
14 15 16 17 18 19 20
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0433
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In accordance with British Steel specification CES20 Part 4 Type 143 Conductors: Flexible Class 5 tinned copper conductors to BS EN 60228 Insulation: PVC insulation Type 2 to BS7655 Pair Identification: See colour code chart 5 on page 4:40 100mm maximum pair lay length (minimum 10 twists per metre) Binder Tape: p.e.t.p. tape suitable overlap PVC tape Collective Screen: Solid 1/0.8mm tinned copper drain wire under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down
p.e.t.p. tape suitable overlap PVC bedding to BS7655 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Orange PVC sheath Type TM.1 to BS EN 50363-4-1 Flame retardant to BS EN 60332-1-2 Voltage Rating: 300/500 V Temperature Rating: 70C maximum conductor operating temperature
0434
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0435
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Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
a-Wire Black Black Black Black Black Blue Blue Blue Blue Blue Orange Orange Orange Orange Green Green Green Brown Brown Grey Black Black Black Black White
b-Wire Blue Orange Green Brown Grey White Orange Green Brown Grey White Green Brown Grey White Brown Grey White Grey White White Red Yellow Violet Red
Pair Number 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
a-Wire White White Blue Blue Blue Green Green Green Red Red Red Red Red Grey Grey Orange Orange Yellow Yellow Brown Turquoise Turquoise Turquoise Turquoise Turquoise
b-Wire Yellow Violet Red Yellow Violet Red Yellow Violet Grey Orange Yellow Brown Violet Yellow Violet Yellow Violet Brown Violet Violet Black Blue Red Orange Yellow
0436
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0437
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These light current control cables are intended primarily for use with control, indication and alarm equipment for switchgear and similar power apparatus in power stations and substations. Suitable for use on circuits where the nominal voltage does not exceed 150 V d.c. or 110 V a.c. Suitable for direct buried applications. May be provided with optional collective screen.
Specifications
In accordance with ESI 09-6 Issue 5 Conductors: Solid (Class 1) tinned copper conductors to BS EN 60228 Insulation: PVC insulation Type 2 to BS7655 Pair Identification: See colour code chart 3 on page 4:40 Binder Tape: p.e.t.p. tape of suitable overlap OPTIONAL Collective Screen: tinned copper drain wire under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down Inner Sheath: PVC inner sheath Type TM.1 or 6 to BS EN 50363-4-1 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Black PVC outer sheath Type TM.1 or 6 to BS EN 50363-4-1. In addition, the PVC outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 150 V d.c./110 V a.c Temperature Rating: 70C maximum conductor operating temperature
0438
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mm
mm
mm
(Q) = Quad 15, 25, 40 and 75 pair cables of the above type are also covered in ESI 09-6 Issue 5. Details are available upon request. For further technical information refer to page 4:40
* ESI standards are now covered under ENATS (Energy Network Association Technical Specification). Standard number remains same, i.e. ENATS 09-6.
20
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0439
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Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Wire Black/Blue Black/Orange Black/Green Black/Brown Black/Grey Blue/White Blue/Orange Blue/Green Blue/Brown Blue/Grey Orange/White Orange/Green Orange/Brown Orange/Grey Green/White Green/Brown Green/Grey
Pair Number 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Wire Brown/White Brown/Grey Grey/White Black/White Black/Red Black/Yellow Black/Violet White/Red White/Yellow White/Violet Blue/Red Blue/Yellow Blue/Violet Green/Red Green/Yellow Green/Violet Red/Grey
Pair Number 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Wire Red/Orange Red/Yellow Red/Brown Red/Violet Grey/Yellow Grey/Violet Orange/Yellow Orange/Violet Yellow/Brown Yellow/Violet Brown/Violet Turquoise/Black Turquoise/Blue Turquoise/Red Turquoise/Orange Turquoise/Yellow
0440
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0441
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These light current control cables are primarily for use with control, indication and alarm equipment for switchgear and similar power apparatus in power stations and substations. Suitable for use on circuits where the nominal voltage does not exceed 150 V d.c. or 110 V a.c.
Specification
In accordance with ENATS 09-6 Issue 7 Table E.3B Conductors: Solid (Class 1) plain copper conductors to BS EN 60228 Insulation: PVC insulation Type 2 to BS7655 Pair Identification: See colour code chart 4 on page 4:50 Binder Tape: p.e.t.p. tape of suitable overlap Inner Sheath: PVC inner sheath Type TM.1 or 6 to BS EN 50363-4-1 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Black PVC outer sheath Type TM.1 or 6 to BS EN 50363-4-1. In addition, the PVC outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 150 V d.c./110 V a.c. Temperature Rating: 70C maximum conductor operating temperature
* ESI standards are now covered under ENATS (Energy Network Association Technical Specification). Standard number remains same, i.e. ENATS 09-6.
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0442
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2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(Q) = Quad For further technical information refer to page 4:50. Non-armoured versions also available. Details upon request.
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0443
7 8 9 10 11 12 13 14 15 16 17 18 19 20
These light current control cables are intended primarily for use with control, indication and alarm equipment for switchgear and similar power apparatus in power stations and substations. Suitable for use on circuits where the nominal voltage does not exceed 150 V d.c. or 110 V a.c. All armoured cables (generation) must be provided with a collective screen.
Specification
In accordance with ENATS 09-6 Issue 7 Table E.3C (These cables were formerly covered by GDCD200) Conductors: Solid (Class 1) plain copper conductors to BS EN 60228 Insulation: PVC insulation Type 2 to BS7655 Pair Identification: See colour code chart 4 on page 4:50 Binder Tape: p.e.t.p. tape of suitable overlap Collective Screen: 2 pair cables - tinned copper drain wire under and in contact with aluminium tape. 5 pair cables and above - tinned copper drain wire under and in contact with laminate backed aluminium tape (metallic side down), the backing ensuring adhesion to the PVC inner sheath Inner Sheath: PVC inner sheath Type TM.1 or 6 to BS EN 50363-4-1 Mild galvanised steel wires to BS EN10257-1 (Cables up to 10PR only) Outer Sheath: Grey PVC outer sheath Type TM.1 or 6 to BS EN 50363-4-1. In addition, the PVC outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 15% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 150 V d.c./110 V a.c. Temperature Rating: 70C maximum conductor operating temperature N.B. Cables of 20 pair and above have DSTA (Double Steel Tape Armour).
0444
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2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(Q) = Quad * Refers to thickness of steel tape on DSTA cables. For SWA version of DSTA armoured cables please use suffix -SWA e.g. A11CY-P020F-SWA For further technical information refer to page 4:50.
* ESI standards are now covered under ENATS (Energy Network Association Technical Specification). Standard number remains same, i.e. ENATS 09-6.
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20
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0445
7 8 9 10 11 12 13 14 15 16 17 18 19 20
These light current control cables are primarily for use with control, indication and alarm equipment for switchgear and similar power apparatus in power stations and substations. Suitable for use on circuits where the nominal voltage does not exceed 150 V d.c. or 110 V a.c.
Specification
Generally in accordance with ENATS 09-6 Issue 7 Table E.3B Conductors: Solid (Class 1) plain copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Pair Identification: See colour code chart 4 on page 4:50 Binder Tape: p.e.t.p. tape of suitable overlap Inner Sheath: LSF inner sheath Type LTS1 or LTS3 to BS7655 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Black LSF outer sheath Type LTS1 or LTS3 to BS7655. In addition, the LSF outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 0.5% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 150 V d.c./110 V a.c. Temperature Rating: 70C maximum conductor operating temperature
* ESI standards are now covered under ENATS (Energy Network Association Technical Specification). Standard number remains same, i.e. ENATS 09-6.
Products. Technology. Services. Delivered Globally.
0446
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2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(Q) = Quad For further technical information refer to page 4:50. Non-armoured versions also available. Details upon request.
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0447
7 8 9 10 11 12 13 14 15 16 17 18 19 20
These light current control cables are intended primarily for use with control, indication and alarm equipment for switchgear and similar power apparatus in power stations and substations. Suitable for use on circuits where the nominal voltage does not exceed 150 V d.c. or 110 V a.c.
Specification
Generally in accordance with ENATS 09-6 Issue 7 Table E.3B but with the addition of a collective screen Conductors: Solid (Class 1) plain copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Pair Identification: See colour code chart 4 on page 4:50 Binder Tape: p.e.t.p. tape of suitable overlap Collective Screen: tinned copper drain wire under and in contact with aluminium/p.e.t.p. laminated tape applied metallic side down Inner Sheath: LSF inner sheath Type LTS1 or LTS3 to BS7655 Mild galvanised steel wires to BS EN10257-1 Outer Sheath: Black LSF outer sheath Type LTS1 or LTS3 to BS7655. In addition, the LSF outer sheath displays following characteristics: Minimum oxygen index: 30% Maximum HCL Emission @ 800C: 0.5% Flame retardant to BS EN 60332-3-24 & IEC60332-3-24 Category C (NMV1.5) Voltage Rating: 150 V d.c./110 V a.c. Temperature Rating: 70C maximum conductor operating temperature
0448
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2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(Q) = Quad For further technical information refer to page 4:50. Non-armoured versions also available. Details upon request.
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0449
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2 pair cables are laid up in quad formation in order of rotation: white, red, blue, orange. Cables having 40 pairs and above are laid up in 20 pair units, each individual 20 pair unit having pair identification as per colour code chart 4. Each unit shall be identified by a numbered tape applied directly on to the unit binder tapes or by a separate longitudinal tape applied under a clear unit binder tape. The numbers shall run from 1 upwards in units of 1.
0450
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2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
* ESI standards are now covered under ENATS (Energy Network Association Technical Specification). Standard number remains same, i.e. ENATS 09-6.
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20
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0451
Thermocouple Cables
The following information gives details on thermocouple wire tolerances and identification taken from BS4937 Part 30. BS4937: International thermocouple reference tables. Part 30: Extension and compensation cables. Tolerances and identification systems. Tolerance Values The table shows the specified tolerance for extension and compensating cables when used at temperatures within the ranges indicated as Cable temperature range. The table also includes, in parentheses, the approximate equivalent tolerances in degrees Celsius. Because thermocouple e.m.f. temperature relationships are non-linear the tolerance in degrees Celsius depends on the temperature of the measuring junction of the thermocouple. The figures shown in the table are those appropriate to the measuring junction temperatures in the final column. In most cases the error expressed in degrees Celsius will be larger at lower thermocouple junction temperatures.
Type JX TX EX KX NX KCA KCB NC RCA RCB SCA SCB Tolerance Class 1 85v ( 1.5C) 30v ( 1.5C) 120v ( 1.5C) 60v ( 1.5C) 60v ( 1.5C) Tolerance Class 2 140v ( 2.5C) 60v ( 1.0C) 200v ( 2.5C) 100v ( 2.5C) 100v ( 2.5C) 100v ( 2.5C) 100v ( 2.5C) 30v ( 2.5C) 60v ( 5.0C) 30v ( 2.5C) 60v ( 5.0C) Cable Temperature Range -25C to +200C -25C to +200C -25C to +200C -25C to +200C -25C to +200C 0C to +150C 0C to +100C 0C to +150C 0C to +100C 0C to +200C 0C to +100C 0C to +200C Measuring Junction Temperature 500C 300C 500C 900C 900C 900C 900C 900C 1000C 1000C 1000C 1000C
0452
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Thermocouple Cables
Identification System for Extension and Compensating Cables Outer Sheath: The outer sheath shall be coloured as given in the table except for intrinsically safe circuits where the outer sheath colour shall be BLUE for all thermocouple types. Negative Conductor: The insulation of the negative conductor shall be WHITE for all thermocouple types. Positive Conductor: The insulation of the positive conductor shall be as given in the following table:
Thermocouple Type T E J K R S B N Colour of Positive Conductor and Sheath Insulation Brown Violet Black Green Orange Orange Grey Pink
2 3 4 5 6 7 8 9 10
Anixter stock a small selection of armoured thermocouple cables in the following sizes and pair counts, with BS4937 Part 30 colour coding:
Anixter Number Number Thermocouple Sheath of Pairs Type Colour Screen Type Diameter Nominal O/D Approx. Under Amour Weight mm A12AG9-0001L-06 A12AG9-0002L-06 A12AG9-0005L-06 A12AG9-0010L-06 1 2 5 10 KC* KC* KC* KC* Blue Blue Blue Blue C IC IC IC 6.60 11.40 15.00 21.10 mm 10.40 15.60 19.40 25.70 kg/km 167 336 576 891 Minimum Bending Radius (fixed bend) mm 90 130 160 210
11 12 13 14 15 16 17
*Formerly known as type Vx (compensating for type K thermocouples) C = Collective Screen IC = Individual and Collective Screen Cable Construction: Copper(+) copper-Nickel(-) conductors, XLPE insulation, screened, XLEVA, GSWB, XLEVA.
18 19 20
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0453
10 11 12 13 14 15 16 17 18 19 20
Generally in accordance with DoT specification TR2029 Conductors: Flexible (Class 5) tinned copper conductors to BS EN 60228 Insulation: Black EPR insulation Type GP1 to BS7655 Sheath (sheathed versions only): Black heavy duty PCP Type RS2 to BS7655
Flame retardant to BS EN 60332-1-2 Temperature Rating: 85C maximum conductor operating temperature Voltage Rating: 450/750 V
0454
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2 3 4 5 6
mm
mm
mm
mm
7 8 9
*Applicable to sheathed versions only. Technical Information: Maximum d.c. conductor resistance at 20C 1.5mm2 ohms/km 13.7 2.5mm2 ohms/km 8.21
10 11 12 13 14 15 16 17 18 19 20
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0455
10 11 12 13 14
Generally in accordance with DOT specification TR2031 Conductors: Solid Class 1 copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Core Identification: 1 pair red, black 2 pair laid up in quad formation in order of rotation: red, yellow, blue, black Outer Sheath: Orange polythene Type 03 to BS6234, embossed TRAFFIC SIGNAL
Anixter Number Number of Pairs
Temperature Rating: 70C maximum conductor operating temperature Voltage Rating: 600/1000 V N.B: Polythene sheathed cables are not considered flame retardant and are not recommended for indoor use.
Nominal Cond. Nominal Cond. Insulation Area Stranding Thickness mm2 #/mm 1/1.38 1/1.38 mm 0.60 0.60
Maximum O/D
15
mm 7.90 9.00
16 17
1.5 1.5
A7-E25-P001-08 1
2.5 2.5
1/1.78 1/1.78
0.70 0.70
9.30 10.70
99 166
75 87
18 19 20
A7-E25-P002-08 2(Quad)
0456
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Technical Information
Electrical Characteristics
Units Maximum d.c. conductor resistance @ 20C Capacitance Loop inductance Current rating in air (30C) Ohms/km pF/m H/km A Cond. Size 1.5mm2 Cond. Size 2.5mm2 12.1 <75 630 (1P) 770 (2P) 24* 7.41 39 (1P) 52 (2P) 630 (1P) 770 (2P) 33*
2 3 4 5 6 7 8
*These ratings are based on only two cores loaded simultaneously. In two pair cables where all four cores could be loaded simultaneously, the above values should be multiplied by 0.78. For ambient temperatures other than 30C, the following rating factors should be applied: Ambient air temp C Rating factor 10 15 20 25 30 1.22 1.17 1.12 1.06 1.0 35 40 0.94 0.87 45 0.79
9 10 11 12 13 14 15 16 17 18 19 20
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0457
Application
To be used as feeder cable for inductive loop detectors. Suitable for direct buried installations.
Specifications
Generally in accordance with DoT specification TR2031 Conductors: Solid Class 1 copper conductors to BS EN 60228 Insulation: Polythene insulation Type 03 to BS6234 Core Identification: 1 pair red/black 2 pair laid up in quad formation in order of rotation: red, yellow, blue, black Inner Sheath: Natural polythene Type 03 to BS6234
Anixter Number Number Nominal Nominal of Pairs Cond. Cond. Area Stranding Insulation Thickness Nominal Diameter Under Armour mm 7.30 8.50 8.10 9.50 Armour Wire Size Nominal O/D Approx. Cable Weight kg/km 265 335 336 375 Minimum Bending Radius (fixed bend) mm 100 110 110 120
Mild galvanised steel wires to BS EN 10257-1 Outer Sheath: Orange polythene Type 03 to BS6234. Embossed TRAFFIC SIGNALS Voltage Rating: 600/1000 V N.B: Polythene sheathed cables are not considered flame retardant and are not recommended for indoor use.
16 17 18
1 2 (Q) 1 2 (Q)
(Q) = Quad
19 20
0458
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Technical Information
Electrical Characteristics
Units Maximum d.c. conductor resistance @ 20C Capacitance Loop inductance Current rating in ground (15C, 1.2C m/W) Ohms/km pF/m H/km A Cond. Size 1.5mm2 Cond. Size 2.5mm2 12.1 <75 630 (1P) 770 (2P) 32* 7.41 64 (1P) 53.5 (2P) 630 (1P) 770 (2P) 41*
2 3 4 5 6 7 8
*These ratings are based on only two cores being loaded simultaneously. In two pair cables where all four cores could be loaded simultaneously, the above values should be multiplied by 0.78. For ground temperatures other than 15C the following rating factors should be applied: Ground temp C Rating factor 10 15 1.04 1.0 20 25 30 35 40 0.95 0.90 0.85 0.80 0.74
9 10 11 12 13 14 15 16 17 18 19 20
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0459
10 11 12 13 14 15
Generally in accordance with BS6346 Conductors: Solid (Class 1) plain copper conductors to BS EN 60228 Insulation: PVC Type TI.1 to BS EN 50363-3 Core Identification: See colour code chart on page 4:65 Inner Sheath: Black PVC inner sheath Type TM.1 to BS EN 50363-4-1
Anixter Number Number Nominal Nominal of Cond. Cond. Cores Area Stranding mm2 A7-D10-C004-08 4 8 12 16 20 4 8 12 16 20 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 #/mm 1/1.13 1/1.13 1/1.13 1/1.13 1/1.13 1/1.38 1/1.38 1/1.38 1/1.38 1/1.38 Insulation Thickness
Mild galvanised steel wires to BS EN 10257-1 Outer Sheath: Orange PVC outer sheath type TM.1 to BS EN 50363-4-1 embossed TRAFFIC SIGNALS Flame retardant to BS EN 60332-1-2 Voltage Rating: 600/1000 V Temperature Rating: 70C maximum conductor operating temperature
Nominal Diameter Under Armour mm 7.50 9.70 11.60 12.90 14.50 8.10 10.50 12.70 14.10 15.80 Armour Wire Size Nominal O/D Approx. Cable Weight kg/km 308 425 546 754 881 340 492 742 894 1117 Minimum Bending Radius (fixed bend) mm 80 90 110 120 130 80 100 110 120 130
mm 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
mm 0.90 0.90 1.25 1.25 1.25 0.90 0.90 1.25 1.25 1.25
mm 12.10 14.30 17.10 18.40 20.20 12.70 15.10 18.20 19.80 21.50
16 17 18
19 20
0460
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Technical Information
Colour code charts for multicore Junction High Voltage Cable
Core Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Core Colour Brown* Yellow Green/blue Red White Blue Black Orange Red/white Grey Red/blue Purple Brown/red Yellow/red Grey/red Black/red Purple/red Orange/red Green/red Blue/white
2 3 4 5 6 7 8 9 10 11 12
13 14
Electrical Characteristics
Units Maximum d.c. conductor resistance @ 20C Minimum insulation resistance @ 20C Sustained Current Ratings: Buried direct in ground In single-way duct In air A A A 26 21 19 32 26 24 Ohms/km Mohms/km Cond. Size 1.0mm 18.1 11
2
15 16 17 18 19 20
Current ratings are based on the following standard conditions: Standard depth of laying 0.5m. Thermal resistivity of soil 1.2C m/W. Standard ground temperature 15C. Ambient air temperature 25C. Maximum conductor temperature 70C.
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0461
25 1.0
45 50 0.67 0.60
10 15 1.04 1.0
45 50 0.67 0.60
0462
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