Professional Documents
Culture Documents
SUMMARY:Job Name: Performing turning, drilling, boring and threading operation on a Lathe machine. Figure:
Job Figure:
Operations:
Various operations performed are as listed below: 1. Job clamping 2. Tool mounting 3. Tool positioning 4. Turning the job 5. Clamping the drill bit at the tail stoke 6. Drilling the job 7. Clamping the boring tool at the tail stoke 8. Boring the job 9. Setting the machine for the threading operation 10. 11. 12. Threading the job Chamfering at the ends Job removal
1)Radial Dev 2)Ulnar Dev 3)Flexio n>45 4)Exten sion>45 >30/mi n >30/mi
3)Bent 3)Bent Backward Sidewa s ys 4)Twisted High risk posture with weight >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min
Frequ
ency
3 4
>30/min 2
>30/min >30/min
n >30/mi n 2
n >30/mi n >30/mi n
Total score
3)Bent 3)Bent Backward Sidewa s ys 4)Twisted High risk posture with weight >20 lbs >20 lbs >20 lbs -
Duration
1 2 3 4 1 2 3 4
>2/min >2/min -
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
>10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
>30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
Frequency
Total score
3)Power Grip
3)Flexion >45
3)Flexio n>45
3)Bent Backwar ds
3)Bent Sideway s
Force 1 2 3 4 1 2 3 4 1 2 3 4 Total score >2 lbs >10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min -
>10 lbs >10 lbs <10 sec <10 sec >2/min >2/min -
>2 lbs >10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi n -
>10 lbs >10 lbs >10 sec >10 sec >2 /min >2 /min -
>20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
>10 lbs >10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
Frequency
2)Finger press
2)Ulnar Deviation
3)Power Grip Force 1 2 3 4 1 2 3 4 1 2 3 4 Total score >2 lbs >10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min 1
2)Arm Behind body >10 lbs >10 lbs <10 sec <10 sec >2/min >2/min -
2)Fing er press 3)Powe r Grip >2 lbs >10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi n 1
2)Ulnar Dev
2)Full extensio n (Hamm ering) >10 lbs >2 /min >2 /min -
2)Arm Behind body >10 lbs >10 lbs >10 sec >10 sec >2 /min >2 /min -
2)Bent sideways
2)Twiste d
2)Stand on 1 Leg 3)Kneel >10 lbs >10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min 2
Frequency
Left Hand & Wrist Posture 1)Pinch grip 2)Finger press 1)Radial Deviation 2)Ulnar Deviation Elbow 1)Forear m rotation 2)Full extensio n (Hamm ering) >10 lbs >2/min >2/min Should er 1)Raise d>45 2)Arm Behind body >10 lbs >10 lbs <10 sec <10 sec >2/min >2/min -
Right Hand & Wrist Elbow 1)Pinch grip 2)Fing er press 3)Powe r Grip >2 lbs >10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi 1)Radial Dev 2)Ulnar Dev 1)Forear m rotation 2)Full extensio n (Hamm ering) >10 lbs >2 /min >2 /min -
Shoul der 1)Arm Raised >45 2)Arm Behind body >10 lbs >10 lbs >10 sec >10 sec >2 /min >2 /min -
Legs 1)Squat 2)Stand on 1 Leg 3)Kneel >10 lbs >10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min
3)Power Grip Force 1 2 3 4 1 2 3 4 1 2 3 >2 lbs >10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min
3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min
Frequency
4 Total score
>30/min
n 1
n >30/mi n
>2 /min
3)Power Grip Force 1 2 3 4 1 2 >2 lbs >10 lbs >10 lbs >10 sec -
3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec
Duratio
3 4 1 2 3 4
>2/min >2/min -
>2/min >2/min -
>10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
Frequency
Total score
3 4 1 2 3 4 1 2 3 4 Total score
>2/min >2/min -
Duration
>20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
>10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
Frequency
3)Power Grip Force 1 2 3 4 1 2 3 4 1 2 3 4 Total score >2 lbs >10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min -
>10 lbs >10 lbs <10 sec <10 sec >2/min >2/min -
3)Powe r Grip >2 lbs >10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi n 2
>10 lbs >10 lbs >10 sec >10 sec >2 /min >2 /min -
3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
3)Kneel >10 lbs >10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
Frequency
Posture
3)Power Grip Force 1 2 3 4 1 2 3 4 1 2 3 4 >2 lbs >10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min -
1)Forear m rotation 2)Full extensio n (Hamm ering) >10 lbs >2/min >2/min -
1)Raise d>45 2)Arm Behind body >10 lbs >10 lbs <10 sec <10 sec >2/min >2/min -
1)Pinch grip 2)Fing er press 3)Powe r Grip >2 lbs >10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi n -
1)Forear m rotation 2)Full extensio n (Hamm ering) >10 lbs >2 /min >2 /min -
1)Arm Raised >45 2)Arm Behind body >10 lbs >10 lbs >10 sec >10 sec >2 /min >2 /min -
1)Squat 2)Stand on 1 Leg 3)Kneel >10 lbs >10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
Frequency
Total score
3)Power Grip Force 1 2 3 4 1 2 3 >2 lbs >10 lbs >10 lbs >10 sec >10 sec
3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec
Duration
Frequency
4 1 2 3 4
>2/min >2/min -
>2/min >2/min -
>10 sec >2 /min >2 /min >2 /min >2 /min
Total score
ce
2 3 4 1 2 3 4 1 2 3 4
>10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min -
Duration
>10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi n 1
>10 lbs >10 sec >10 sec >2 /min >2 /min -
with weight
>20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min -
>10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min
Frequency
Total score
(Hamm ering) 3)Power Grip Force 1 2 3 4 1 2 3 4 1 2 3 4 Total score >2 lbs >10 lbs >10 lbs >10 sec >10 sec >30/min >30/min >30/min 2 3)Flexion >45 4)Extensi on>45 >30/min >30/min >30/min >30/min >10 lbs >2/min >2/min >10 lbs >10 lbs <10 sec <10 sec >2/min >2/min 3)Powe r Grip >2 lbs >10 lbs >10 lbs >10 sec <10 sec >30/mi n >30/mi n >30/mi n 1 3)Flexio n>45 4)Exten sion>45 >30/mi n >30/mi n >30/mi n >30/mi n
(Hamm ering) >10 lbs >2 /min >2 /min >10 lbs >10 lbs >10 sec >10 sec >2 /min >2 /min 3)Bent Backwar ds 4)Twiste d High risk posture with weight 3)Bent Sideway s >20 lbs >20 lbs >20 lbs >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min 3)Kneel >10 lbs >10 lbs >10 lbs >30% of day >30% of day >30% of day >2 /min >2 /min >2 /min -
Duration
>10 sec >10 sec >10 sec >10 sec >2 /min >2 /min >2 /min >2 /min 1
Frequency
Summary table:
Operation Hand & Wrist 2 2 1 1 1 2 2 Left Elbow Should er Hand & Wrist 2 2 2 1 1 2 1 2 2 1 1 Right Elbow Should er Neck 2 1 1 Back 1 Legs -
Job clamping Tool mounting Tool positioning Turning the job Clamping the drill bit at the tail stoke Drilling the job Clamping the boring tool at the tail stoke Boring the job Setting the machine for the threading operation Threading the job Chamfering at the ends Job removal
Observation:
It can be observed that there isnt any operation that has BRIEF score more than 2, which indicates that there isnt any process that causes any stress on a particular area. Lathe machine has been in use since a few centuries, hence there have a lot of research on this which led to the modern day lathe machine. Lathe machines are so designed to avoid any kind of fatigue to the operator.
Conclusion:
From BRIEF survey of Lathe machine, we can observe that lathe machine is designed with the considerations of ergonomics which leads to less fatigue to the operator.