Electric Switch Mechanisms

Installation and Operating Manual

Series B, C, D, F, O, Q, S, U, W, and X with Aluminum, Carbon Steel, or Cast Iron Housings

Read this Manual Before Installing This manual provides information on Electric Switch Mechanisms. It is important that all instructions are read carefully and followed in sequence. Detailed instructions are included in the Installation section of this manual. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings.
NOTES

Notice of Copyright and Limitations Magnetrol & Magnetrol logotype are registered trademarks of Magnetrol International. Copyright 2011 Magnetrol International. All rights reserved. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol reserves the right to make changes to the products described in this manual at any time without notice. Magnetrol makes no warranty with respect to the accuracy of the information in this manual. Warranty All Magnetrol mechanical level and flow controls are warranted free of defects in materials or workmanship for five full years from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Magnetrol shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol products. Quality Assurance The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service. The Magnetrol quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available.

Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer.
Cautions

Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a components mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials. In this manual, a caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNINGS

Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Low Voltage Directive For use in Installation Category II, Pollution Degree 2. If equipment is used in a manner not specified by manufacturer, protection provided by equipment may be impaired.

Electric Switch Mechanisms

Table of Contents
1.0 Reference Information.....................................................4 1.1 Principle of Operation ..............................................4 1.2 Operating Cycle ........................................................4 1.3 Description ...............................................................5 1.3.1 Dry contact switches B, C, D, O, Q, S and U ...5 1.3.2 Hermetically sealed switches F, W and X........5 2.0 Installation.......................................................................6 2.1 Replacing Switch Mechanism....................................6 2.2 Replacing Dry Contact Switches ...............................7 2.2.1 Series B, C, D, F, O, Q, S, U, W and X.........7 2.3 Vibration Service Adjustment ...................................8 3.0 Wiring .............................................................................9 3.1 SPDT Terminal Connections ....................................9 3.1.1 Single float with one switch or single stage displacer.......................................9 3.1.2 Single float with two switches or dual stage displacer.........................................9 3.1.3 Single float with three switches or three stage displacer......................................10 3.2 DPDT Terminal Connections.................................11 3.2.1 Single float with one switch or single stage displacer.....................................11 3.2.2 Single float with two switches or dual stage displacer.......................................11 3.2.3 Three stage displacer ....................................12 4.0 Preventative Maintenance..............................................13 4.1 Inspect Switch Mechanisms.....................................13 5.0 Switch Specifications .....................................................14 6.0 Replacement Switch Mechanisms.................................15 6.0.1 Magnet strength ...........................................15 6.1 Yellow Dot Magnet Replacement Mechanisms........15 6.1.1 Series B, C, D, F, O, Q, S, U, W and X.......15 6.2 Red Dot Magnet Replacement Mechanisms............16 6.2.1 Series B, C, F, U, W and X ..........................16 7.0 Switch Housing Replacement Assemblies .....................17 7.0.1 Aluminum housings .....................................17 7.0.2 Cast iron housings........................................18 7.0.3 Carbon steel housings...................................18 7.1 Replacement Housing Kits......................................19 7.1.1 Referred by eighth, ninth and tenth digit .....19 7.1.2 Referred by description ................................19 7.1.3 ATEX ...........................................................19 7.2 Replacement Gaskets and Hardware .......................20 8.0 Manual Reset Option ....................................................20 8.1 Parts Breakdown and Identification.........................20 8.2 Field Installation Instructions..................................21 9.0 Switch and Housing Model Codes................................22 9.1 Type 4, 4X, 7, 9 and Group B Enclosure Codes .....22 9.2 ATEX Enclosure Codes...........................................31

1.0
1.1

Reference Information
Principle of Operation Figures 1 & 2 illustrate the simple, reliable operating principle of a float level switch. Switching action is obtained through the use of a magnetic sleeve (4) and a float (3), displacer or flow sensing element and a switching mechanism (2). These two basic component assemblies are separated by a non-magnetic, pressure tight enclosing tube (5). The switch (2) and magnet (1) are assembled to a mechanism with a swinging arm which operates on precision stainless steel pivots.

1.2
2

Operating Cycle As level of a liquid in a vessel rises (Figure 1), the float rides on the liquid surface moving the magnetic sleeve upward in the enclosing tube and into the field of the switch mechanism magnet. As a result, the magnet is drawn in tightly to the enclosing tube moving the switch adjusting screw and allowing the activating arm of the snap switch to move, making or breaking the electrical circuit. As the liquid level recedes (Figure 2), the float and magnetic sleeve moves downward until the switch magnet releases and is drawn outward, away from the enclosing tube by a tension spring. This in turn allows the activating arm of the snap switch to move, thus reversing switch action. Switch mechanisms may include a single switch or multiple switches, depending on operational requirements and switching action desired.

Pivot
5 4 1 3

Return Spring

Process Liquid Rising Level

Process Liquid Falling Level

Figure 1 Rising Level

Figure 2 Falling Level

42-683 Electric Switch Mechanisms

1.3

Description
Magnetrol level controls are available with a range of different switch mechanismseach designed for specific service conditions. A brief description of the individual switch mechanisms and their applications are given below.

1.3.1 Dry Contact Switches B, C, D, O, Q, S and U

Figure 3 Series B, C, D, O and Q Dry Contact Switches

Figure 4 Series S Snap Switch

Series B switches are general purpose with a maximum liquid temperature rating of +250 F (+121 C), see Figure 3. Series C switches are general purpose with a maximum liquid temperature rating of +450 F (+232 C), see Figure 3. Series D switches are designed for DC current applications with a maximum liquid temperature rating of +250 F (+121 C), see Figure 3. Series O switches are general purpose with a maximum liquid temperature rating of +300 F (+149 C), used only in model C10 and C15 units, see Figure 3. Series Q switches are general purpose with a maximum liquid temperature rating of +250 F (+121 C), used only in model C10 and C15 units, see Figure 3. Series S switches are general purpose with a maximum liquid temperature rating of +550 F (+288 C), or designed for DC current applications with a maximum liquid temperature of +250 F (+121 C), used only in model B40 units, see Figure 4. Series U switches have gold alloy contacts and are suitable for applications with a maximum liquid temperature of +250 F (+121 C).
1.3.2 Hermetically Sealed Switches F, W and X

Figure 5 Series F Hermetically Sealed Switch

Hermetically sealed switches are for use in special applications where hermetically sealed contacts are required. Series F switches are well suited for use in process temperatures up to +750 F (+399 C), see Figure 5. Series W switches are suitable for applications with a maximum liquid temperature of +450 F (+232 C). Series X switches have gold-plated contacts and are suitable for applications with a maximum liquid temperature of +450 F (+232 C).
NOTE: See bulletin 42-694 for series HS & H1 hermetically sealed switches.

42-683 Electric Switch Mechanisms

2.0
2.1

Installation
Replacing Switch Mechanism

Caution: Before attempting to remove a switch mechanism, be certain to pull disconnect switch or otherwise assure that electrical circuit through control is de-energized.

Figure 6 Mounting Screw

Baffle Plate Screw

Figure 7 Baffle Plate Screw

1. Disconnect wiring from supply side of terminal block on switch mechanism. Note and record lead wire terminal locations. 2. Loosen screw in split mounting clamp until mechanism slides freely on enclosing tube, refer to Figure 6. 3. Remove small round head screw securing lower switch mechanism to baffle plate, refer to Figure 7. 4. Slide switch mechanism off of enclosing tube. If mechanism is to be reused, ensure that it is placed on a clean surface, free of metallic particles that may be attracted to the switch magnet. 5. Loosen mounting screw so that switch frame will fit over e-tube. Install switch mechanism by sliding it over the enclosing tube. Slide mechanism down until the bottom of the frame and terminal block are resting on the baffle plate. The baffle plate should be resting on the hub of the housing base. 6. Install and tighten baffle plate screw so that the switch mechanism may not be separated from the baffle plate. Tighten the mechanism mounting screw so that the mechanism is firmly clamped to the enclosing tube. 7. Swing magnet assembly in and out by hand, checking carefully for any signs of binding. 8. Reattached supply-side wiring to the terminal block and check switch function by varying liquid level in the vessel.

42-683 Electric Switch Mechanisms

2.2

Replacing Dry Contact Switches 1. Disconnect control from power supply. 2. Disconnect switch leads from terminal block. Note and record terminal connections of switch to be replaced. 3. Remove two mounting screws holding existing switch, refer to Figure 8. 4. Remove existing switch and install replacement switch in the same position, tightening mounting screws securely.

2.2.1 Series B, C, D, F, O, Q, S, U, W and X

Adjusting Screw

NOTE: For proper operation of the replacement switch, it must actuate in the middle portion of the pivoted magnets swing.

Mounting Screws

Figure 8 Dry Contact Switch Mechanism

5. Check switch action and adjust as follows: a. Slowly rotate the pivoted magnet by hand, back and forth through its angle of swing, listening closely for the actuating click of the switch in each direction. b. Check to see if there is equal overtravel of magnet in its swing after the switch click in either direction. c. If switch actuation is not correct, change adjustment of actuating screw using a 116" hexagon key wrench, refer to Figure 8.
NOTE: If a single switch is being replaced on a DPDT mechanism, lever of second switch must be depressed and held to allow for the audible adjustment of new switch, as described above.

d. With new switch in adjustment, release lever of second switch and perform fine-tuning of both switches to provide simultaneous actuation (clicks). 6. Reconnect power supply and test switch action by varying liquid level in the vessel or by gently blowing down float chamber.

42-683 Electric Switch Mechanisms

2.3

Vibration Service Adjustment Level controls are frequently used in applications where vibration is encountered, such as on scrubbers or compressors. Switch mechanisms may require repositioning to prevent unwanted magnet movement. This position is usually best at right angles to the direction of vibration. The direction of vibration may be determined by the arrangement of connections to the vessel or the vessels mounting method. Accordingly, the vibration will tend to be in one direction only. Upon determining the vibration direction, switch mechanism(s) may be rotated from an incorrect position (as shown in Figure 9, illustration is shown as looking at a control from above), to a correct position as follows:

Vessel Baffle plate Frame mounting screw

Incorrect

Direction of vibration

Caution: Before attempting to remove a switch mechanism, be certain to pull disconnect switch or otherwise assure that electrical circuit through control is de-energized.

Baffle plate

1. Disconnect control from power supply. 2. Loosen screw in split mounting clamp until mechanism turns freely on enclosing tube, refer to Figure 6 on page 6. 3. Rotate entire mechanism and bottom baffle plate together to the correct position.
Caution: Be certain power supply wires retain some slack at new position. Do not pull wires taut.
Correct

NOTE: Amount of rotation required will vary with each installation and may not be as much as shown in illustration.

Swing of magnet Direction of vibration

Figure 9 Rotation of Switch Mechanism in Vibration

4. Check action of switch magnet at new position. When magnet vibrates from side to side, instead of front to back, correct position has been attained. 5. Tighten clamp screw on switch mechanism. 6. Reconnect power supply, and test switch action under operating conditions.

42-683 Electric Switch Mechanisms

3.0

Wiring
Circuits shown are for direct-acting level switches and are reversed in side mounting float-in-tank models, which utilize a reversing float pivot.

NOTE: See bulletin 42-694 for wiring diagrams for HS Series hermetically sealed switches.

3.1

SPDT Terminal Connections 1. Rising level closes contacts 5 & 6, see Figure 10. 2. Falling level closes contacts 4 & 5. 3. Wiring Diagram is reversed (high level actuation becomes low level actuation, etc.) when this switch mechanism is used on side mounted float switches employing a reversing pivot (Models B40, T52, T62, T63, etc.).

3.1.1 Single float with one switch or single stage displacer

3.1.2 Single float with two switches or dual stage displacer

1. Rising level closes contacts 5 & 6 and 2 & 3, see Figure 11. 2. Falling level closes contacts 4 & 5 and 1 & 2. 3. Wiring diagram is reversed (high level actuation becomes low level actuation, etc.) when this switch mechanism is used on side mounted float switches employing a reversing pivot (Models B40, T52, T62, T63, etc.). 4. On units with tandem floats, the top float operates the bottom mechanism while the bottom float actuates the top mechanism.
Upper stage operates upper switch mechanism
Close on Low Level (NC) Close on High Level (NO) Line Common (C) Assem. A
1 2 3

Load

Internal Circuit

Close on Low Level (NC) Close on High Level (NO) Line Common (C)

Load

4 5 6

Internal Circuit

Load

Load

Figure 10 Single Float with One Switch or Single Stage Displacer

Lower stage operates lower switch mechanism

Close on Low Level (NC) Close on High Level (NO) Common (C)

Load

Assem. B
4 5 6

Internal Circuit

Line

Load

Figure 11 Single Float with Two Switches or Dual Stage Displacer

42-683 Electric Switch Mechanisms

3.1.3 Single float with three switches or three stage displacer:

1. Rising level closes contacts 5 & 6 and 2 & 3, see Figure 12. 2. Falling level closes contacts 4 & 5 and 1 & 2. 3. Unit is shipped with switches positioned for proper function. Do not change switch spacing.

Upper stage operates upper switch mechanism

Close on Low Level (NC) Close on High Level (NO) Line Common (C)

Load

Assem. B
4 5 6

Internal Circuit

Load

Middle stage operates middle switch mechanism

Close on Low Level (NC) Close on High Level (NO) Line Common (C)

Load

Assem. A
1 2 3

Internal Circuit

Load

Lower stage operates lower switch mechanism

Close on Low Level (NC) Close on High Level (NO) Line Common (C)

Load

Assem. B
4 5 6

Internal Circuit

Load

Figure 12 Single Float with Three Switches or Three Stage Displacer

10

42-683 Electric Switch Mechanisms

3.2

DPDT Terminal Connections 1. Rising level closes contacts 5 & 6 and 2 & 3, see Figure13. 2. Falling level closes contacts 4 & 5 and 1 & 2. 3. Double pole action is obtained by simultaneous operation of the right and left side single pole double throw switches. 4. Wiring diagram is reversed (close on high becomes close on low, etc.) when this switch mechanism is used on side mounted float switches employing a reversing pivot. (Models B40, T52, T62, T63, etc.)

3.2.1 Single float with one switch or single stage displacer

3.2.2 Single float with two switches or dual stage displacer

1. Rising level closes contacts 5 & 6 and 2 & 3, see Figure 14. 2. Falling level closes contacts 4 & 5 and 1 & 2. 3. Double pole action is obtained by simultaneous operation of the right and left side single pole switches. 4. Wiring diagram is reversed (close on high becomes close on low, etc.) when this switch mechanism is used on side mounted float switches employing a reversing pivot. (Models B40, T52, T62, T63, etc.) 5. On units with tandem floats, the top float operates the bottom mechanism while the bottom float actuates the top mechanism.
Lower stage operates lower switch mechanism
Internal Circuit (Left Switch)
4 5 6 1 2 3

Internal Circuit (Right Switch)

Close on high level (NO) Common (C)

Load

Load

Close on high level (NO)

Common (C) Close on low level (NC) Load Line

Close on low level (NC) Internal Circuit (Left Switch)

4 5 6 1 2 3

Internal Circuit (Right Switch) Line

Load

Upper stage operates upper switch mechanism

Load Close on high level (NO) Internal Circuit (Left Switch) Internal Circuit (Right Switch)

Close on high level (NO) Common (C)

Load

Common (C) Close on low level (NC) Load Line

4 5 6

1 2 3

Close on low level (NC) Load Line

Figure 13 Single Float with One Switch or Single Stage Displacer

Close on high level (NO) Common (C)

Load

Load

Close on high level (NO)

Common (C) Close on low level (NC) Load Line

Close on low level (NC) Load Line

Figure 14

Single Float with Two Switches or Dual Stage Displacer

42-683 Electric Switch Mechanisms

11

3.2.3 Three Stage Displacer

1. Rising level closes contacts 5 & 6 and 2 & 3, see Figure 15. 2. Falling level closes contacts 4 & 5 and 1 & 2. 3. Double pole action is obtained by simultaneous operation of the right and left side single pole switches.

Upper stage operates upper switch mechanism

Internal Circuit (Left Switch)
4 5 6 1 2 3

Internal Circuit (Right Switch)

Close on high level (NO) Common (C)

Load

Load

Close on high level (NO)

Common (C) Close on low level (NC) Load Line

Close on low level (NC) Load Line

Middle stage operates middle switch mechanism

Internal Circuit (Left Switch)
4 5 6 1 2 3

Internal Circuit (Right Switch)

Close on high level (NO) Common (C)

Load

Load

Close on high level (NO)

Common (C) Close on low level (NC) Load Line

Close on low level (NC) Load Line

Lower stage operates lower switch mechanism

Internal Circuit (Left Switch)
4 5 6 1 2 3

Internal Circuit (Right Switch)

Close on high level (NO) Common (C)

Load

Load

Close on high level (NO)

Common (C) Close on low level (NC) Load Line

Close on low level (NC) Load Line

Figure 15 Three Stage Displacer

12

42-683 Electric Switch Mechanisms

4.0

Preventative Maintenance
Inspect switch mechanisms, terminals and connections regularly. Proof test interval to be determined by application requirements (required reliablity, operating conditions, site requirements, etc.).

4.1

Inspect Switch Mechanisms, Terminals and Connections 1. Dry contact switches should be inspected for excessive wear on actuating lever or misalignment of adjustment screw at point of contact between screw and lever. Such wear can cause false switch actuating levels. 2. DO NOT operate your control with defective or maladjusted switch mechanisms. 3. Level controls may sometimes be exposed to excessive heat or moisture. Under such conditions, insulation on electrical wiring may become brittle, eventually breaking or peeling away. The resulting bare wires can cause short circuits.

NOTE: Check wiring carefully and replace at the first sign of brittle insulation.

4. Vibration may sometimes cause terminal screws to loosen. Check all terminal connections to be certain that screws are tight.
NOTE: Spare switches should be kept on hand at all times.

42-683 Electric Switch Mechanisms

13

5.0

Switch Specifications
SWITCH SERIES SWITCH TYPE PROCESS TEMP. RANGE F ( C) -40 to +250 (-40 to +121) RATING LOAD 120 Non-Inductive Amp Inductive Amp Horsepower Non-Inductive Amp Inductive Amp Horsepower Non-Inductive Amp D Snap -40 to +250 (-40 to +121) Inductive Amp Horsepower Resistive Amp Inductive Amp Resistive Amp Inductive Amp Non-Inductive Amp Inductive Amp Horsepower Non-Inductive Amp Inductive Amp Horsepower Non-Inductive Amp Inductive Amp Horsepower Non-Inductive Amp Inductive Amp Horsepower Non-inductive Inductive 15.00 15.00 1 8 15.00 15.00 1 10 10.00 3.80 1 8 2.50 2.50 1.00 1.00 15.00 15.00 1 10 15.00 15.00 1 8 15.00 15.00 1 10 10.00 3.80 1 8 1.00 1.00 Volts AC 240 15.00 15.00 1 4 15.00 15.00 1 6 15.00 15.00 1 6 15.00 15.00 1 4 15.00 15.00 1 6 1.00 0.80 0.50 480 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 24 6.00 5.00 10.00 5.00 10.00 4.00 2.00 15.00 10.00 6.00 5.00 10.00 1.00 0.25 Volts DC 120 0.50 0.05 1.00 0.50 10.00 2.20 1 8 0.30 0.10 1.00 0.50 0.05 1.00 0.50 10.00 2.20 1 8 1.00 1.00 0.50 0.50 240 0.25 0.03 0.50 1.50 min. 3.00 max. 0.50 0.25 0.30 0.50 1.50 min. 3.00 max. 0.50

Snap

Snap

-40 to +450 (-40 to +232)

F (followed by letter) F (followed by number) O

Hermetic

-50 to +750 (-46 to +399) -50 to +250 (-46 to +121) -40 to +450 (-40 to +232) -40 to +250 (-40 to +121)

Hermetic

Snap

Q SA SD SK SN SB SE SL SO (X) B (x=gold contacts) (X) F (x=gold contacts) (X) HS (x=gold contacts) U

Snap

Snap

-40 to +550 (-40 to +288)

Snap

-40 to +250 (-40 to +121)

Snap Gold Contacts Hermetic Snap Gold Contacts Hermetic Snap Gold Contacts Snap Gold Contacts Hermetic Snap Hermetic Snap Gold Contacts

-40 to +250 (-40 to +121)

-50 to +750 (-46 to +399)

Non-inductive Inductive

1.00 1.00 1.00 0.50 0.15

Non-inductive -50 to +550 (-46 to +288) Inductive -40 to +250 (-40 to +121) -50 to +450 (-46 to +232) -50 to +450 (-46 to +232) Non-inductive Amp Inductive Amp Horsepower Non-inductive Amp Inductive Amp Horsepower Non-inductive Amp Inductive Amp Horsepower

2.00 1.00 3.00 0.50

Process temperatures based on +100 F (+38 C) ambient temperature. 28 VDC On steam applications, temperature down-rated to +400 F (+204 C) at +100 F (+38 C) ambient.

14

42-683 Electric Switch Mechanisms

6.0

Replacement Switch Mechanisms

6.0.1 Magnet strength

Switch mechanisms are provided with different strength magnets as determined by the characteristics of the level switch. A red, red/yellow or yellow dot is visible on each magnet. When ordering replacement switch mechanisms, be certain to determine the color dot on the magnet. For these types of switches, the tenth digit of the model number identifies the magnet used on the control. The correct magnet dot color may be chosen by finding the tenth digit of your model number at the top of the chart. Any model numbers preceded with an X are specially modified controls. Contact the factory for replacement part numbers. 6.1 Yellow Dot Magnet Replacement Mechanisms

6.1.1 Series B, C, D, F, O, Q, S, U, W & X Yellow

10th Digit Switch Series 8th & 9th Digit BA, BK BB, BL BC, BM BD, BN BE, BO CA, CK CB, CL CC, CM CD, CN CE, CO DA, DK DB, DL DC, DM DD, DM DE, DO FA, FK FB, FL FD, FN FE, FO OC, OM OE, OK QC, QM QE, QK SA, SK SD, SN SB, SL SE, SO 089-7401-123 089-7401-106 089-7401-125 089-7401-110 089-7401-122 089-7401-104 E, F, Y, M, W, Q, B, S, K Bottom Mech Middle Mech N/A 089-7401-103 Top Mech N/A 089-7401-104 N/A 089-7401-122 N/A 089-7401-110 089-7101-022 089-7101-020 Switch Only

Contacts SPDT

Quantity 1 2 3

B DPDT

1 2 1

N/A N/A 089-7401-109

SPDT C DPDT

2 3 1 2 1

N/A N/A 089-7401-105

089-7401-125 N/A 089-7401-106 N/A 089-7401-123 N/A 089-7401-096 N/A 089-7401-098 089-7401-110 089-7401-125 089-7401-104 089-7401-122 N/A 089-7101-022 089-7101-041 089-7101-024

SPDT D DPDT

2 3 1 2 1 2 1 2 3 3 3 3 1 1 1 1

N/A

SPDT F DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT

089-7401-095

N/A

089-7401-098 089-7401-110 089-7401-125 089-7401-104 089-7401-122 089-7401-126 089-7401-128 089-7401-129 089-7401-127

N/A 089-7401-109 089-7401-125 089-7401-103 089-7401-122

089-7101-020

089-7101-022

S (DC volt)

N/A

089-7101-024

Continued on next page.

42-683 Electric Switch Mechanisms

15

6.1.1 Series B, C, D, F, O, Q, S, U, W & X Yellow (cont.)

10th Digit Switch Series 8th & 9th Digits UA, UK, UU UB, UL, UV UC, UM, UW UD, UN, UX UE, UO, UY WA, WK, WU WB, WL, WV WC, WM, WW WD, WN, WX WE, WO, WY XA, XK, XU XB, XL, XV XC, XM, XW XD, XN, XX XE, XO, XY, X4 E, F, Y, M, W, Q, B, S, K Bottom Mech 047-5534-001 047-5534-001 047-5534-001 047-6520-001 047-6520-001 089-7410-004 089-7410-004 089-7410-004 089-7410-005 089-7410-005 089-7412-004 089-7412-004 089-7412-004 089-7412-005 089-7412-005 Middle Mech N/A 047-5535-001 047-5535-001 N/A 047-6520-001 N/A 089-7410-003 089-7410-003 N/A 089-7410-005 N/A 089-7412-003 089-7412-003 N/A 089-7412-005 Top Mech N/A N/A 047-5534-001 N/A N/A N/A N/A 089-7410-004 N/A N/A N/A N/A 089-7412-004 N/A N/A 037-9102-001 037-9101-001 037-4630-001 Switch Only

Contacts

Quantity 1

SPDT U DPDT

2 3 1 2 1

SPDT W DPDT

2 3 1 2 1

SPDT X DPDT

2 3 1 2

6.2

Red Dot Magnet Replacement Mechanisms

6.2.1 Series B, C, F, U, W & X Red, Red/Yellow

10th Digit Switch Series 8th & 9th Digits BA, BK BB, BL BC, BM BD, BN 089-7401-121 2 1 SPDT C DPDT 2 1 SPDT F DPDT 2 1 SPDT U DPDT 2 UE, UO, UY 047-6519-001 047-6519-001 N/A 2 3 1 FE, FO UA, UK, UU UB, UL, UV UC, UM, UW UD, UN, UX 047-5533-001 047-5533-001 047-5533-001 047-6519-001 N/A 047-5536-001 047-5536-001 N/A 2 1 CE, CO FA, FK FB, FL FD, FN 089-7401-097 089-7401-097 N/A N/A 047-5533-001 N/A 037-4630-001 089-7401-093 N/A 2 3 1 BE, BO CA, CK CB, CL CC, CM CD, CN 089-7401-124 N/A 089-7401-124 N/A 089-7401-094 N/A 089-7101-041 089-7401-108 089-7401-107 089-7401-108 N/A 089-7101-022 N/A N/A N/A 089-7401-121 089-7401-102 089-7401-101 B DPDT 3 1 089-7401-102 N/A 089-7101-020 G, H, R, D, V, P, A, T, J Bottom Mech Middle Mech N/A N/A SPDT 2 Top Mech Switch Only

Contacts

Quantity 1

Continued on next page. 16

42-683 Electric Switch Mechanisms

6.2.1 Series B, C, F, U, W & X Red, Red/Yellow (cont.)

10th Digit Switch Series 8th & 9th Digits WA, WK, WU WB, WL, WV WC, WM, WW N/A N/A 2 1 SPDT X DPDT 2 N/A 2 3 1 N/A XA, XK, XU XB, XL, XV XC, XM, XW N/A N/A 089-7412-002 089-7412-002 089-7412-002 N/A 089-7412-001 089-7412-001 N/A N/A 089-7412-002 089-7413-001 G, H, R, D, V, P, A, T, J Bottom Mech 089-7410-002 089-7410-002 089-7410-002 Middle Mech N/A 089-7410-001 089-7410-001 Top Mech N/A N/A 089-7410-002 089-7411-001 Switch Only

Contacts

Quantity 1

SPDT W DPDT

2 3 1

7.0

Switch Housing Replacement Assemblies

Enclosing Tube Assembly Switch Assembly

When ordering replacement parts for an existing Magnetrol instrument, please specify: 1. Model and serial numbers of control. 2. Description and part number of replacement kit. The proper replacement switch housing kit and parts can be determined by the last three characters of the model number. In section 6.1.1 on page 18, locate the eighth and ninth digits of your model number at the left side of the chart. Follow the appropriate row across the page while locating the tenth digit of your model number at the top of the chart. In section 6.1.2 on page 18, the chart lists the replacement housing kits according to description.

Housing Cover

Patent Label Lockwasher Ground Screw Baffle Plate

Gasket

Pipe Plug

7.0.1 Aluminum Housings

Housing Base O-ring Breather Drain (optional) Set Screw Set Screw Enclosing Tube Assembly

Figure 16 Aluminum Housing Assembly

Die cast aluminum TYPE 4X housing replacements are available for general purpose or weatherproof installations. Explosion proof TYPE 4X/7/9 and Class I, Div 1, Group B housing replacements are available for hazardous atmosphere locations. Die cast aluminum housings are finished with a baked-on polyester powder coat paint.
NOTE: Consult your local representative on applications to meet other codes or approvals not covered in this bulletin.

42-683 Electric Switch Mechanisms

17

7.0.2 Cast Iron Housings

Cast Iron TYPE 7/9 housing replacements are available for hazardous atmosphere locations. Both Class I, Div. 1, Groups C & D and Group B versions are available. The grey iron cover and base are finished with a baked-on polyester powder coat paint.
NOTE: Consult your local representative on applications to meet NEMA and other codes not covered in this bulletin.

Figure 17 Cast Iron Housing Assembly

7.0.3 Carbon Steel Housings

Carbon steel TYPE 4X switch housings are available for general purpose and weatherproof installations. The housing base is cast from aluminum while the cover is made from cold rolled steel. The housings are finished with a baked-on polyester powder coat paint.
NOTE: Consult your local representative on applications to meet other codes or approvals not covered in this bulletin.

Figure 18 Carbon Steel Housing Assembly

18

42-683 Electric Switch Mechanisms

7.1

Replacement Housing Kits

7.1.1 Referenced by eighth, ninth and tenth digit

Tenth Digit Eighth Digit Ninth Digit E, G, Y, R A, B, C, D, E B, C, D, F, G, H, I, S P, Q S, T N/A F, H, D, M A, B J, K, G N/A V, W N/A 089-6509-003 089-6582-023 089-6510-003 089-6582-024

K, L, M, N, O 089-6582-002 089-6582-023 089-6582-032 089-6582-005 089-6582-024 089-6582-033 089-6582-008 U, V, W, X, Y A, B, C, D, E 089-6582-003 089-6582-028 N/A N/A K, L, M, N, O N/A 089-6578-001 089-6582-025 089-6582-006 089-6582-029 089-6528-003 089-6582-025 N/A N/A

O, Q

Housing kits include o-rings and hardware. Baffle plate not included. Cover kit only. Housing base must be ordered separately by P/N 089-6505-003.

7.1.2 Referenced by description

Cover Height Housing Material TYPE 1 TYPE 4X TYPE 4X/7/9 N/A N/A Short Cast aluminum N/A Cast Iron N/A N/A N/A Tall Cast aluminum N/A Cast Iron CS cover, aluminum base X-Tall Cast aluminum Cast Iron N/A N/A 089-6528-003 N/A N/A 089-6582-025 089-6582-025 N/A 089-6578-001 N/A N/A N/A 089-6582-005 089-6582-008 N/A 089-6582-006 089-6582-024 089-6582-024 089-6582-033 089-6582-029 089-6582-002 N/A N/A N/A 089-6582-003 CS cover, aluminum base 089-6512-003 089-6510-003 089-6582-023 089-6582-023 089-6582-032 089-6582-028 TYPE 7/9 Group B TYPE 4X/7/9 with drain N/A N/A TYPE 7/9 with drain

CS cover, aluminum base 089-6511-003 089-6509-003

Lexan Cover Kit

089-6522-001

7.1.3 ATEX Housing Replacements

Housing Material Cover Cast Alum Base w/ 1" NPT conduit entry Base w/ M20 1.5 conduit entry Cover Cast Iron Base w/ 34" NPT conduit entry Base w/ M20 1.5 conduit entry C/F Short Part Description XP 089-6582-035 089-6582-041 089-6582-040 IS 089-6582-036 089-6582-043 089-6582-042 XP 089-6582-037 089-6582-041 089-6582-040 IS 089-6582-038 089-6582-043 089-6582-042 Tall

42-683 Electric Switch Mechanisms

19

7.2

Replacement Gaskets and Hardware

Enclosure Type Type 4, 4X 9th Digit A, B, C, D, E 10th Digit D, E, F, H, R, Y, M, G D, R, Y, M V, W A, B, P, Q 12-2201-116
Type 4X/7/9, 7/9 K, L, M, N, O

Housing Material CS cover, aluminum base Cast Iron Cast Iron

3/4" O-ring

Cover Gasket

Baffle Plate

Cover Hardware

12-1318-001 36-5303-001 089-6508-001 12-2201-249 36-5303-001 12-2201-222 05-6603-135

Type 7/9, 4X/7/9 K, L, M, N, O

Group B Type 4X

K, L, M, N, O A, B, C, D, E

A, B, P, Q N/A J, K, S, T C, 9 S, T 5, 7 N/A 12-1301-005 36-5303-001 12-2201-253 05-6657-001

Cast Aluminum

Group B ATEX XP ATEX IS

K, L, M, N, O
A, B, C, D, E, F, G

A, B, C, D, E U, V, W, Y, 7

Cast Iron

ATEX XP

For models with manual reset options, see page 23 for parts.

8.0
8.1

Manual Reset Option

Parts Breakdown and Identification

Part No. 089-6507-001, on Boiler Controls Equipped with Manual Reset (*denotes included in kit)

Fastening screw (or nut)

Switch cover

Clamp screw

4" Drilled hole

8"

Switch assembly Baffle plate assembly* Round head screw* (Baffle Plate to Switch Mechanism) Reset plunger* Reset actuating assembly* Nameplate and serial number

Figure 19

20

42-683 Electric Switch Mechanisms

8.2

Field Installation Instructions

Caution: Before attempting work on any level control, be certain to pull disconnect switch or otherwise assure that electrical circuit through control is de-energized.

1. Remove switch cover by loosening fastening screw (or nut). 2. Drill a 14" diameter hole in cover at 78" up from bottom edge, as shown. 3. Disconnect wiring from supply side of terminal strip on switch mechanisms.
NOTE: Measure location of switch mechanism(s) on enclosing tube and record for reference use during reassembly. (Measure from top of enclosing tube to top of mounting clamp on switch mechanism[s]).

4. Loosen screw in split mounting clamp of switch mechanism(s) until assembly moves freely on enclosing tube. 5. Remove small round head screw securing baffle plate to switch mechanism. 6. Carefully lift off switch mechanism(s) and baffle plate. Place on a clean surface, free of any metal particles that may be attracted onto the magnet(s). 7. Install a new baffle plate assembly, with manual reset mechanism, and carefully replace switch mechanism(s) in reverse of steps 3 through 6 above. 8. Replace switch cover, lining up drilled hole with hole in reset actuating mechanism. Do not tighten cover fastening screw (or nut) at this point. 9. Thread reset plunger into actuating mechanism through drilled hole in switch cover and thumb tighten securely. Reposition switch cover as necessary to be certain it does not bind reset plunger. 10. Tighten fastening screw (or nut) on switch cover and check action of plunger to see that it moves freely. 11. Vary level in float chamber to test operation of manual reset mechanism.
NOTE: Boiler level controls should not start firing equipment when boiler water level has returned to normal (safe point) until reset plunger has been manually depressed. If control starts firing equipment, magnet stop arm on switch mechanism must be bent out on switch frame 132" allowing magnet to swing further from enclosing tube arm and into the field of the reset magnet. Caution: If it is necessary to reposition manual reset plunger, entire switch mechanism(s) must be loosened and rotated on enclosing tube to desired position (refer to step 4). Do not attempt to position plunger by twisting switch cover or damage to switch mechanism(s) will result.

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21

9.0

Switch and Housing Model Codes

The following charts identify the switch and housing model codes used with the buoyancy products. The eighth, ninth and tenth digit combinations may be used to identify the type and number of switches, number of contacts, switch magnet strength as well as housing type, size and options. The switch and housing codes in bold are currently valid and available in combination with various buoyancy products. The unbolded codes are no longer valid and should be replaced by the appropriate valid code. Mercury switches are no longer available. All mercury switch mechanisms should be replaced by dry contact mechanisms with the appropriate process temperature rating. See switch specifications, page 13.
example model number:
B K A

9.1
Switch Type

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 Short w/ Drain SPDT 2 3 Short w/ Drain Tall w/ Drain Short w/ Heater SPDT 2 3 Short w/ Heater Tall w/ Heater DPDT 2 DPDT 2 Switch Contacts Set Points Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Type 4 Carbon Steel AAE AAG AAF AAH ABF ABH ACF ACH ADE ADG ADF ADH AEF AEH AFE AFG AFF AFH AGF AGH AHF AHH AIE AIG AIF AIH AJF AJH Type 4X Carbon Steel AAY AAR AAM AAD ABM ABD ACM ACD ADY ADR ADM ADD AEM AED AFY AFR AFM AFD AGM AGD AHM AHD AIY AIR AIM AID AJM AJD Type 7/9 Cast Iron AKY AKR AKM AKD ALM ALD AMM AMD ANY ANR ANM AND AOM AOD AUY AUR AUM AUD AVM AVD AWM AWD AXY AXR AXM AXD AYM AYD APY APR APM APD AQM AQD ARM ARD ASY ASR ASM ASD ATM ATD Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT AAQ A2Q AKQ AKS AAP A2P AKP AKT AAB A2B AKB AKW AKK AAA A2A AKA AKV AKJ ABB A4B ALB ALW ALK ABA A4A ALA ALV ALJ ACB A6B AMB AMW AMK ACA A6A AMA AMV AMJ ADQ A8Q ANQ ANS ADP A8P ANP ANT ADB A8B ANB ANW ANK ADA A8A ANA ANV ANJ AEB A1B AOB AOW AOK AEA A1A AOA AOV AOJ AUQ AUP AUB AUA AVB AVA AWB AWA AXQ AXP AXB AXA AYB AYA AFQ APQ AFP APP AFB APB AFA APA AGB AQB AGA AQA AHB ARB AHA ARA AIQ ASQ AIP ASP AIB ASB AIA ASA AJB ATB AJA ATA

Tall w/ Drain Mercury

Tall w/ Heater

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

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42-683 Electric Switch Mechanisms

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 Short w/ Drain SPDT 2 3 Short w/ Drain Tall w/ Drain DPDT 2 Type 4 Carbon Steel BAE BAG BAF BAH BBF BBH BCF BCH BDE BDG BDF BDH BEF BEH BFE BFG BFF BFH BGF BGH BHF BHH BIE BIG BIF BIH BJF BJH CAE CAG CAF CAH CBF CBH CCF CCH CDE CDG CDF CDH CEF CEH Type 4X Carbon Steel BAY BAR BAM BAD BBM BBD BCM BCD BDY BDR BDM BDD BEM BED BFY BFR BFM BFD BGM BGD BHM BHD BIY BIR BIM BID BJM BJD CAY CAR CAM CAD CBM CBD CCM CCD CDY CDR CDM CDD CEM CED Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT BAQ B2Q BKQ BKS BAP B2P BKP BKT BAB B2B BKB BKW BKK BAA B2A BKA BKV BKJ BBB B4B BLB BLW BLK BBA B4A BLA BLV BLJ BCB B6B BMB BMW BMK BCA B6A BMA BMV BMJ BDQ B8Q BNQ BNS BDP B8P BNP BNT BDB B8B BNB BNW BNK BDA B8A BNA BNV BNJ BEB B1B BOB BOW BOK BEA B1A BOA BOV BOJ BUQ BUP BUB BUA BVB BVA BWB BWA BXQ BXP BXB BXA BYB BYA BFQ BPQ BFP BPP BFB BPB BFA BPA BGB BQB BGA BQA BHB BRB BHA BRA BIQ BSQ BIP BSP BIB BSB BIA BSA BJB BTB BJA BTA CAQ C2Q CKQ CKS CAP C2P CKP CKT CAB C2B CKB CKW CKK CAA C2A CKA CKV CKJ CBB C4B CLB CLW CLK CBA C4A CLA CLV CLJ CCB C6B CMB CMW CMK CCA C6A CMA CMV CMJ CDQ C8Q CNQ CNS CDP C8P CNP CNT CDB C8B CNB CNW CNK CDA C8A CNA CNV CNJ CEB C1B COB COW COK CEA C1A COA COV COJ

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red

Type 7/9 Cast Iron BKY BKR BKM BKD BLM BLD BMM BMD BNY BNR BNM BND BOM BOD BUY BUR BUM BUD BVM BVD BWM BWD BXY BXR BXM BXD BYM BYD BPY BPR BPM BPD BQM BQD BRM BRD BSY BSR BSM BSD BTM BTD CKY CKR CKM CKD CLM CLD CMM CMD CNY CNR CNM CND COM COD

Tall w/ Drain

Dry Contact

Short w/ Heater SPDT

Tall w/ Heater

2 3

Short w/ Heater Tall w/ Heater DPDT

Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

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9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short w/ Drain SPDT 2 3 Short w/ Drain Tall w/ Drain DPDT 2 Type 4 Carbon Steel CFE CFG CFF CFH CGF CGH CHF CHH CIE CIG CIF CIH CJF CJH DAE DAF DBF DCF DDE DDF DEF DFE DFF DGF DHF DIE DIF DJF Type 4X Carbon Steel CFY CFR CFM CFD CGM CGD CHM CHD CIY CIR CIM CID CJM CJD DAY DAM DBM DCM DDY DDM DEM DFY DFM DGM DHM DIY DIM DJM Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT CUQ CUP CUB CUA CVB CVA CWB CWA CXQ CXP CXB CXA CYB CYA CFQ CPQ CFP CPP CFB CPB CFA CPA CGB CQB CGA CQA CHB CRB CHA CRA CIQ CSQ CIP CSP CIB CSB CIA CSA CJB CTB CJA CTA DAQ D2Q DKQ DKS DAB D2B DKB DKW DKK DBB D4B DLB DLW DLK DCB D6B DMB DMW DMK DDQ D8Q DNQ DNS DDB D8B DNB DNW DNK DEB D1B DOB DOW DOK DFQ DFB DGB DHB DIQ DIB DJB DUQ DUB DVB DWB DXQ DXB DYB DPQ DPB DQB DRB DSQ DSB DTB

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow

Type 7/9 Cast Iron CUY CUR CUM CUD CVM CVD CWM CWD CXY CXR CXM CXD CYM CYD CPY CPR CPM CPD CQM CQD CRM CRD CSY CSR CSM CSD CTM CTD DKY DKM DLM DMM DNY DNM DOM DUY DUM DVM DWM DXY DXM DYM DPY DPM DQM DRM DSY DSM DTM

Tall w/ Drain

Dry Contact

Short w/ Heater SPDT

Tall w/ Heater

2 3

Short w/ Heater Tall w/ Heater Short Tall Short Tall Short w/ Drain Tall w/ Drain DC Voltage Dry Contact Short w/ Drain Tall w/ Drain Short w/ Heater Tall w/ Heater Short w/ Heater Tall w/ Heater SPDT SPDT DPDT SPDT DPDT

2 1 2 3 1 2 1 2 3 DPDT 1 2 1 2 3 DPDT 1 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

24

42-683 Electric Switch Mechanisms

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 Short w/ Drain SPDT 2 3 Short w/ Drain Tall w/ Drain Short w/ Heater SPDT 2 3 Short w/ Heater Tall w/ Heater DPDT 2 DPDT 2 Type 4 Carbon Steel EAE EAG EAF EAH EBF EBH ECF ECH EDE EDG EDF EDH EEF EEH EFE EFG EFF EFH EGF EGH EHF EHH EIE EIG EIF EIH EJF EJH FAE FAG FAF FAH FBF FBH FDE FDG FDF FDH FEF FEH Type 4X Carbon Steel EAY EAR EAM EAD EBM EBD ECM ECD EDY EDR EDM EDD EEM EED EFY EFR EFM EFD EGM EGD EHM EHD EIY EIR EIM EID EJM EJD FAY FAR FAM FAD FBM FBD FDY FDR FDM FDD FEM FED Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT EAQ EKQ EKS EAP EKP EKT EAB EKB EKW EKK EAA EKA EKV EKJ EBB ELB ELW ELK EBA ELA ELV ELJ ECB EMB EMW EMK ECA EMA EMV EMJ EDQ ENQ ENS EDP ENP ENT EDB ENB ENW ENK EDA ENA ENV ENJ EEB EOB EOW EOK EEA EOA EOV EOJ EUQ EUP EUB EUA EVB EVA EWB EWA EXQ EXP EXB EXA EYB EYA EFQ EPQ EFP EPP EFB EPB EFA EPA EGB EQB EGA EQA EHB ERB EHA ERA EIQ ESQ EIP ESP EIB ESB EIA ESA EJB ETB EJA ETA FAQ F2Q FKQ FKS FAP F2P FKP FKT FAB FCB FKB FKW FKK FAA FCA FKA FKV FKJ FBB FFB FLB FLW FLK FBA FFA FLA FLV FLJ FDQ F8Q FNQ FNS FDP F8P FNP FNT FDB FGB FNB FNW FNK FDA FGA FNA FNV FNJ FEB FHB FOB FOW FOK FEA FHA FOA FOV FOJ

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red

Type 7/9 Cast Iron EKY EKR EKM EKD ELM ELD EMM EMD ENY ENR ENM END EOM EOD EUY EUR EUM EUD EVM EVD EWM EWD EXY EXR EXM EXD EYM EYD EPY EPR EPM EPD EQM EQD ERM ERD ESY ESR ESM ESD ETM ETD FKY FKR FKM FKD FLM FLD FNY FNR FNM FND FOM FOD

Tall w/ Drain Vibration Resistant Mercury

Tall w/ Heater

Short 1 SPDT Tall Herm. Sealed Dry Contact 2 Short 1 DPDT Tall 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

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25

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Type 4 Carbon Steel GAF GAH GDF GDH HAF HAH HDF HDH IAF IAH IDF IDH LAF LDF LBF LEF MAE MAG MAF MAH MBF MBH MCF MCH MDE MDG MDF MDH MEF MEH NCF NEF NHF NJF OCF OEF OHF OJF Type 4X Carbon Steel GAM GAD GDM GDD HAM HAD HDM HDD IAM IAD IDM IDD LAM LDM LBM LEM MAY MAR MAM MAD MBM MBD MBE MCM MCD MCE MDY MDR MDM MDD MEM MED NCM NEM NHM NJM OCM OEM OHM OJM Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT LAB LDB LBB LEB NCB NEB NHB NJB OCB OEB OHB OJB L2B L8B LKB LNB LLB LOB NMB NKB NRB NLB NWB NNB OMB OKB ORB OLB OWB ONB GKW GKV GNW GNV HKW HKV HNW HNV IKW IKV INW INV LKW LNW LLW LOW NMI NKI OMI OKI LKK LNK LLK LOK NMN NKN OMN OKN

Switch Type

Switch Contacts SPDT

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red

Type 7/9 Cast Iron GKM GKD GNM GND GUM GUD GXM GXD HKM HKD HNM HND HUM HUD HXM HXD IKM IKD INM IND IUM IUD IXM IXD LKM LNM LLM LOM NMM NKM NRM NLM NWM NNM OMM OKM ORM OLM OWM ONM

Tall Dual Magnet Dry Contact Tall w/ Drain DPDT 1 SPDT DPDT SPDT Tall Dual Magnet Dry Contact Tall w/ Drain DPDT 1 SPDT DPDT SPDT Tall DC Voltage Dual Magnet Dry Contact Tall w/ Drain DPDT 1 SPDT DPDT SPDT DPDT SPDT DPDT

High Temp Mercury for B40

Tall

Short 1

High Temp Mercury with Manual Reset*

*All Housing on manual reset switches Type/NEMA 1 only.

SPDT Tall

3 Short 1 DPDT Tall 2 X-Tall SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT

Mercury for C10/C15

X-Tall w/ Heater X-Tall w/ Drain X-Tall

Yellow

Dry Contact for C10/C15

X-Tall w/ Heater X-Tall w/ Drain

Yellow

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

26

42-683 Electric Switch Mechanisms

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options X-Tall Type 4 Carbon Steel QCF QEF QHF QJF SAF SDF SBF SEF TCF TEF THF TJF UAE UAG UAF UAH UBF UBH UCF UCH UDE UDG UDF UDH UEF UEH WAE WAG WAF WAH WBF WBH WCF WCH WDE WDF WEF Type 4X Carbon Steel QCM QEM QHM QJM SAM SDM SBM SEM TCM TEM THM TJM UAY UAR UAM UAD UBM UBD UCM UCD UDY UDR UDM UDD UEM UED WAY WAR WAM WAD WBM WBD WCM WCD WDY WDM WEM Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT QCB QEB QHB QJB SAB SDB SBB SEB TCB TEB THB TJB UAQ UAP UAB UAA UBB UBA UCB UCA UDQ UDP UDB UDA UEB UEA WAQ WAP WAB WAA WBB WBA WCB WCA WDQ WDB WEB S2B S8B S2R S8R U2Q U2P U2B U2A U4B U4A U6B U6A U8Q U8P U8B U8A U1B U1A W2Q W2P W2B W2A W4B W4A W6B W6A W8Q W8B W1B QMB QKB QRB QLB QWB QNB SKB SNB SLB SOB TMB TKB TRB TLB TWB TNB UKQ UKP UKB UKA ULB ULA UMB UMA UNQ UNP UNB UNA UOB UOA UUQ UUB UVB UWB UXQ UXB UYB WKQ WKP WKB WKA WLB WLA WMB WMA WNQ WNB WOB QMI QKI SKW SNW SLW SOW TMI TKI UKW ULW UMW UNW UOW WKW WLW WMW WNW WOW QMN QKN SKK SNK SLK SOK TMN TKN WKS WKT WKK WLK WMK WNS WNK WOK

Switch Type

Switch Contacts SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT

Set Points

Magnet Dot Color

Type 7/9 Cast Iron QMM QKM QRM QLM QWM QNM SKM SNM SLM SOM TMM TKM TRM TLM TWM TNM UKY UKR UKM UKD ULM ULD UMM UMD UNY UNR UNM UND UOM UOD UUM UUD UVM UVD UWM UWD UXM UXD UYM UYD WKY WKR WKM WKD WLM WLD WMM WMD WNY WNM WOM

Dry Contact for C10/C15

X-Tall w/ Heater X-Tall w/ Drain

Yellow

Dry Contact for B40 DC Dry Contact for B40 Vibration Resistant Mercury For C10/C15

Tall

Yellow

X-Tall X-Tall w/ Heater X-Tall w/ Drain Short

Yellow

1 SPDT Tall 2 3 Short 1 DPDT Tall Dry Contact w/Gold Alloy Contacts 2 Short w/ Drain SPDT 2 3 Short w/ Drain Tall w/ Drain DPDT 2

Tall w/ Drain

Short 1 SPDT Tall 2 3 Short Tall DPDT 1 2

Hermetically Sealed Dry Contact

Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Yellow Yellow

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

42-683 Electric Switch Mechanisms

27

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short w/ Drain SPDT 2 3 Short w/ Drain Tall w/ Drain Short 1 SPDT Tall 2 3 Short DPDT 1 2 1 SPDT 2 3 Short w/ Drain Tall w/ Drain Short 1 1 2 Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow 1 2 Yellow Red Yellow Red Yellow Red Yellow Red Yellow Type 4 Carbon Steel Yellow XAE XAG XAF XAH XBF XBH XCF XCH XDE XDF XEF 2AE 2AG 2AF 2AH 2BF 2BH 2CF 2CH 2DE 2DG 2DF 2DH 2EF 2EH Type 4X Carbon Steel XAY XAR XAM XAD XBM XBD XCM XCD XDY XDM XEM 2AY 2AR 2AM 2AD 2BM 2BD 2CM 2CD 2DY 2DR 2DM 2DD 2EM 2ED Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT XAQ XAP XAB XAA XBB XBA XCB XCA XDQ XDB XEB 2AQ 2AP 2AB 2AA 2BB 2BA 2BE 2CB 2CA 2CE 2DQ 2DP 2DB 2DA 2EB 2EA X2Q X2P X2B X2A X4B X4A X6B X6A X8Q X8B X1B 22Q 22P 22B 22A 24B 24A 24E 26B 26A 26E 28Q 28P 28B 28A 21B 21A WUQ WUP WUB WUA WVB WVA WWB WWA WXQ WXB XKQ XKP XKB XKA XLB XLA XMB XMA XNQ XNB XOB XUQ XUP XUB XUA XVB XVA XWB XWA XXQ XXB X4B 2KQ 2KP 2KB 2KA 2LB 2LA 2LE 2MB 2MA 2ME 2NQ 2NP 2NB 2NA 2OB 2OA XKW XLW XMW XNW XOW 2KW 2KV 2LW 2LV 2MW 2MV 2NW 2NV 2OW 2OV XKS XKT XKK XLK XMK XNS XNK XOK 2KS 2KT 2KK 2KJ 2LK 2LJ 2LG 2MK 2MJ 2MG 2NS 2NT 2NK 2NJ 2OK 2OJ

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red

Type 7/9 Cast Iron WUM WUD WVM WVD WWM WWD WXM WYM XKY XKR XKM XKD XLM XLD XMM XMD XNY XNM XOM XUM XUD XVM XVD XWM XWD XXM XYM 2KY 2KR 2KM 2KD 2LM 2LD 2MM 2MD 2NY 2NR 2NM 2ND 2OM 2OD

Hermetically Sealed Dry Contact

Tall w/ Drain

DPDT

Hermetically Sealed Dry Contact w/Gold

Tall Short w/ Drain

Tall w/ Drain

DPDT

SPDT Tall High Temp Vibration Resistant Mercury Short

1 DPDT Tall 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

28

42-683 Electric Switch Mechanisms

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short w/ Drain Type 4 Carbon Steel 2FE 2FG 2FF 2FH 2GF 2GH 2HF 2HH 2IE 2IG 2IF 2IH 2JF 2JH 3AE 3AG 3AF 3AH 3BF 3BH 3CF 3CH 3DE 3DG 3DF 3DH 3EF 3EH Type 4X Carbon Steel 2FY 2FR 2FM 2FD 2GM 2GD 2HM 2HD 2IY 2IR 2IM 2ID 2JM 2JD 3AY 3AR 3AM 3AD 3BM 3BD 3CM 3CD 3DY 3DR 3DM 3DD 3EM 3ED Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT 2FQ 2FP 2FB 2FA 2GB 2GA 2HB 2HA 2IQ 2IP 2IB 2IA 2JB 2JA 3AQ 3AP 3AB 3AA 3BB 3BA 3BE 3CB 3CA 3CE 3DQ 3DP 3DB 3DA 3EB 3EA 32Q 32P 32B 32A 34B 34A 34E 36B 36A 36E 38Q 38P 38B 38A 31B 31A 2UQ 2UP 2UB 2UA 2VB 2VA 2VE 2WB 2WA 2WE 2XQ 2XP 2XB 2XA 2YB 2YA 2PQ 2PP 2PB 2PA 2QB 2QA 2QE 2RB 2RA 2RE 2SQ 2SP 2SB 2SA 2TB 2TA 3KQ 3KP 3KB 3KA 3LB 3LA 3LE 3MB 3MA 3ME 3NQ 3NP 3NB 3NA 3OB 3OA 3KW 3KV 3LW 3LV 3MW 3MV 3NW 3NV 3OW 3OV 3KS 3KT 3KK 3KJ 3LK 3LJ 3LG 3MK 3MJ 3MG 3NS 3NT 3NK 3NJ 3OK 3OJ

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red

Type 7/9 Cast Iron 2UY 2UR 2UM 2UD 2VM 2VD 2WM 2WD 2XY 2XR 2XM 2XD 2YM 2YD 2PY 2PR 2PM 2PD 2QM 2QD 2RM 2RD 2SY 2SR 2SM 2SD 2TM 2TD 3KY 3KR 3KM 3KD 3LM 3LD 3MM 3MD 3NY 3NR 3NM 3ND 3OM 3OD

Tall w/ Drain

SPDT

3 Short w/ Drain Tall w/ Drain Short w/ Heater DPDT 2

High Temp Vibration Resistant Mercury

Tall w/ Heater

SPDT

3 Short w/ Heater Tall w/ Heater DPDT 2

Short 1

SPDT Tall High Temp Mercury

3 Short 1 DPDT Tall 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

42-683 Electric Switch Mechanisms

29

9.1

Type 4, 4X, 7, 9 and Group B Enclosure Codes

Housing Height & Options Short w/ Drain Type 4 Carbon Steel 3FE 3FG 3FF 3FH 3GF 3GH 3HF 3HH 3IE 3IG 3IF 3IH 3JF 3JH Type 4X Carbon Steel 3FY 3FR 3FM 3FD 3GM 3GD 3HM 3HD 3IY 3IR 3IM 3ID 3JM 3JD Type 4X Type 4X/7/9 Type 4X Type 4X/7/9 Group B Group B Cast Alum Cast Alum Cast Alum Cast Iron M20 1.5 Cast Alum 1" NPT 3FQ 3FP 3FB 3FA 3GB 3GA 3HB 3HA 3IQ 3IP 3IB 3IA 3JB 3JA 3UQ 3UP 3UB 3UA 3VB 3VA 3VE 3WB 3WA 3WE 3XQ 3XP 3XB 3XA 3YB 3YA 3PQ 3PP 3PB 3PA 3QB 3QA 3QE 3RB 3RA 3RE 3SQ 3SP 3SB 3SA 3TB 3TA

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red

Type 7/9 Cast Iron 3UY 3UR 3UM 3UD 3VM 3VD 3WM 3WD 3XY 3XR 3XM 3XD 3YM 3YD 3PY 3PR 3PM 3PD 3QM 3QD 3RM 3RD 3SY 3SR 3SM 3SD 3TM 3TD

Tall w/ Drain

SPDT

3 Short w/ Drain Tall w/ Drain High Temp Mercury Short w/ Heater DPDT 2

Tall w/ Heater

SPDT

3 Short w/ Heater Tall w/ Heater DPDT 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

30

42-683 Electric Switch Mechanisms

9.2

ATEX Enclosure Codes

Housing Height & Options Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 Short Tall Short Tall Short 1 DPDT SPDT 1 2 3 1 2 ATEX XP Cast Iron 3/4" NPT AU5 AU7 AV5 AV7 A75 A77 AW5 AW7 AY5 AY7 BU5 BU7 BV5 BV7 B75 B77 BW5 BW7 BY5 BY7 CU5 CU7 CV5 CV7 C75 C77 CW5 CW7 CY5 CY7 DU5 DV5 D75 DW5 DY5 EU5 EU7 EV5 EV7 E75 E77 ATEX XP ATEX IS ATEX XP ATEX IS ATEX XP Cast Iron Cast Alum Cast Alum Cast Alum Cast Alum M20 1.5 M20 1.5 M20 1.5 1" NPT 1" NPT AK5 AK7 AL5 AL7 A65 A67 AD5 AD7 AO5 AO7 BK5 BK7 BL5 BL7 B65 B67 BD5 BD7 BO5 BO7 CK5 CK7 CL5 CL7 C65 C67 CD5 CD7 CO5 CO7 DK5 DL5 D65 DD5 DO5 EK5 EK7 EL5 EL7 E65 E67 AA9 AAC AC9 ACC AD9 ADC AE9 AEC AB9 ABC AF9 AFC AG9 AGC BA9 BAC BC9 BCC BD9 BDC BE9 BEC BB9 BBC BF9 BFC BG9 BGC CA9 CAC CC9 CCC CD9 CDC CE9 CEC CB9 CBC CF9 CFC CG9 CGC DA9 DC9 DD9 DE9 DB9 DF9 DG9 EA9 EAC EC9 ECC ED9 EDC EE9 EEC AH9 AHC AK9 AKC AL9 ALC AM9 AMC AJ9 AJC AN9 ANC AP9 APC BH9 BHC BK9 BKC BL9 BLC BM9 BMC BJ9 BJC BN9 BNC BP9 BPC CH9 CHC CK9 CKC CL9 CLC CM9 CMC CJ9 CJC CN9 CNC CP9 CPC DH9 DK9 DL9 DM9 DJ9 DN9 DP9 EH9 EHC EK9 EKC EL9 ELC EM9 EMC CAS CAL CAT CAX CBT CBX CDS CDL CDT CDX CET CEX C2S C2L C2T C2X C4T C4X C8S C8L C8T C8X C1T C1X

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Red Yellow Red Yellow Red Yellow Red

Mercury

Dry Contact

Dry Contact

DC Voltage Dry Contact

Vibration Resistant Mercury

SPDT Tall 2 3

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

42-683 Electric Switch Mechanisms

31

9.2

ATEX Enclosure Codes

Housing Height & Options Short ATEX XP Cast Iron 3/4" NPT EW5 EW7 EY5 EY7 FU5 FU7 FV5 FV7 FW5 FW7 FY5 FY7 UU5 UU7 UV5 UV7 U75 U77 UW5 UW7 UY5 UY7 ATEX XP ATEX IS ATEX XP ATEX IS ATEX XP Cast Iron Cast Alum Cast Alum Cast Alum Cast Alum M20 1.5 M20 1.5 M20 1.5 1" NPT 1" NPT ED5 ED7 EO5 EO7 FK5 FK7 FL5 FL7 FD5 FD7 FO5 FO7 UK5 UK7 UL5 UL7 U65 U67 UD5 UD7 UO5 UO7 EB9 EBC EF9 EFC EG9 EGC FA9 FAC FC9 FCC FD9 FDC FB9 FBC FF9 FFC FG9 FGC LC9 LF9 LA9 LB9 SA9 SB9 SC9 SF9 UA9 UAC UC9 UCC UD9 UDC UE9 UEC UB9 UBC UF9 UFC UG9 UGC EJ9 EJC EN9 ENC EP9 EPC FH9 FHC FK9 FKC FL9 FLC FJ9 FJC FN9 FNC FP9 FPC LK9 LN9 LH9 LJ9 SH9 SJ9 SK9 SN9 UH9 UHC UK9 UKC UL9 ULC UM9 UMC UJ9 UJC UN9 UNC UP9 UPC UAS UAL UAT UAX UBT UBX UCT UCX UDS UDL UDT UDX UET UEX U2S U2L U2T U2X U4T U4X ULT ULX U8S U8L U8T U8X U1T U1X

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow

Vibration Resistant Mercury

1 DPDT Tall 2 Short 1 SPDT Tall 2 3 Short 1 DPDT Tall 2 SPDT DPDT SPDT DPDT SPDT DPDT SPDT DPDT

Herm. Sealed Dry Contact

High Temp Mercury for B40 Dry Contact for B40 DC Dry Contact for B40

Tall

Tall

Yellow Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red

Short 1 SPDT Tall Dry Contact w/Gold Alloy Contacts Short 1 DPDT Tall 2 2 3

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

32

42-683 Electric Switch Mechanisms

9.2

ATEX Enclosure Codes

Housing Height & Options Short 1 SPDT ATEX XP Cast Iron 3/4" NPT WU5 WU7 WV5 WV7 W75 W77 WW5 WY5 XU5 XU7 XV5 XV7 X75 X77 XW5 XY5 2U5 2U7 2V5 2V7 275 277 2W5 2W7 2Y5 2Y7 3U5 3U7 3V5 3V7 375 377 3W5 3W7 3Y5 3Y7 ATEX XP ATEX IS ATEX XP ATEX IS ATEX XP Cast Iron Cast Alum Cast Alum Cast Alum Cast Alum M20 1.5 M20 1.5 M20 1.5 1" NPT 1" NPT WK5 WK7 WL5 WL7 W65 W67 WD5 WO5 XK5 XK7 XL5 XL7 X65 X67 XD5 XO5 2K5 2K7 2L5 2L7 265 267 2D5 2D7 2O5 2O7 3K5 3K7 3L5 3L7 365 367 3D5 3D7 3O5 3O7 WA9 WAC WC9 WCC WD9 WDC WE9 WEC WB9 WF9 WG9 XA9 XAC XC9 XCC XD9 XDC XE9 XEC XB9 XF9 XG9 2A9 2AC 2C9 2CC 2D9 2DC 2DE 2E9 2EC 2EE 2B9 2BC 2F9 2FC 2G9 2GC 3A9 3AC 3C9 3CC 3D9 3DC 3DE 3E9 3EC 3EE 3B9 3BC 3F9 3FC 3G9 3GC WH9 WHC WK9 WKC WL9 WLC WM9 WMC WJ9 WN9 WP9 XH9 XHC XK9 XKC XL9 XLC XM9 XMC XJ9 XN9 XP9 2H9 2HC 2K9 2KC 2L9 2LC 29E 2M9 2MC 28E 2J9 2JC 2N9 2NC 2P9 2PC 3H9 3HC 3K9 3KC 3L9 3LC 39E 3M9 3MC 38E 3J9 3JC 3N9 3NC 3P9 3PC WAS WAL WAT WAX WBT WBX WDS WDT WET XAS XAL XAT XAX XBT XBX XDS XDT XET W2S W2L W2T W2X W4T W4X W8S W8T W1T X2S X2L X2T X2X X4T X4X X8S X8T X1T

Switch Type

Switch Contacts

Set Points

Magnet Dot Color Yellow Red Yellow Red Yellow Red Yellow Red Yellow Yellow Yellow Yellow Red Yellow Red Yellow Red Yellow Red Yellow Yellow Yellow Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red Yellow Red R/B Yellow Red R/B/B Yellow Red Yellow Red Yellow Red

Herm. Sealed Dry Contact

Tall

2 3

Short Tall Short DPDT

1 2 1

Herm. Sealed Dry Contact w/ Gold

SPDT Tall 2 3 Short Tall Short 1 DPDT 1 2

SPDT Tall High Temp Vibration Resistant Mercury Short

1 DPDT Tall 2 Short 1

SPDT Tall High Temp Mercury

3 Short 1 DPDT Tall 2

The switch and housing codes in bold are currently valid and available. Those not in bold are no longer valid.

42-683 Electric Switch Mechanisms

33

NOTES

34

42-683 Electric Switch Mechanisms

NOTES

42-683 Electric Switch Mechanisms

35

ASSURED QUALITY & SERVICE COST LESS

Service Policy Owners of Magnetrol may request the return of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Controls returned under our service policy must be returned by Prepaid transportation. Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation if: 1. Returned within the warranty period; and 2. The factory inspection finds the cause of the claim to be covered under the warranty. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment. In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty. No claims for misapplication, labor, direct or consequential damage will be allowed. Return Material Procedure So that we may efficiently process any materials that are returned, it is essential that a Return Material Authorization (RMA) number be obtained from the factory, prior to the materials return. This is available through your Magnetrol local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. Company Name Description of Material Serial Number Reason for Return Application

Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory. A Material Safety Data Sheet (MSDS) must accompany material that was used in any media. All shipments returned to the factory must be by prepaid transportation. All replacements will be shipped F.O.B. factory.

5300 Belmont Road Downers Grove, Illinois 60515-4499 630-969-4000 Fax 630-969-9489 www.magnetrol.com 145 Jardin Drive, Units 1 & 2 Concord, Ontario Canada L4K 1X7 905-738-9600 Fax 905-738-1306 Heikensstraat 6 B 9240 Zele, Belgium 052 45.11.11 Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. Burgess Hill, Sussex RH15 9TL U.K. 01444-871313 Fax 01444-871317

Copyright 2011 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.

BULLETIN: 42-683.15 EFFECTIVE: June 2011 SUPERSEDES: November 2010