Professional Documents
Culture Documents
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Chapter 1 1.1 1.2 1.2.1 1.2.2 1.2.3 1.3 1.3.1 1.4 1.5 1.6 1.6.1 1.6.2 1.6.3 1.6.4 1.7 1.8 2 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 2.4 2.4.1 2.5 3 3.1 Title Chapter 1 Introduction Organization Profile Name and address of the company Market status Awards and Recognitions History Milestones of the Co. Form of Ownership Corporate Structure Planning and associated functions Mission Vision Objectives Quality Policy Organization structure Technology Chapter 2 Production Sub departments Product range Raw materials and its sources Quality control Pollution control systems Safety measures Sales and distribution Market details Major competitors Advertisements and sales promotion activities Distribution channels Human resource management Number of employees Workman classification Qualification required Selection and recruitment Welfare activities and facilities Wages for workmen Attendance Performance appraisal and promotion policy Employee grievances management Finance Functions of finance department Social obligations and ethics Knowing a manager Span of control
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Authority Instances of delegation of authority Teams and leadership Teams Norms Appearance norms Performance norms Leadership Conclusion Photos
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List of Tables
Sl. No. 1.1 Title Address of the Co. and its branches Page No. 8
List of Charts
Sl. No. 1.1 Title Organization Structure Page No. 12
CHAPTER 1
Introduction Organization profile History Form of ownership Corporate structure Planning and Associated Functions Organization structure Technology
1.1 INTRODUCTION
Agriculture is a way of life, a tradition that for centuries has shaped the thought, the outlook, the culture and economic life of India. Life on earth is supported by the inches of earths crust, fulfilling the basic needs of food, shelter and clothing. Over 100 million Indian farmers and farm workers have been the backbone of Indias agriculture. In the beginning, ancient methods were adopted by farmers. All crops are produced and prepared by human muscles. The entire process from sowing the seed till harvesting was a time consuming p r o c e s s w h i c h r e q u i r e d a l o t o f l a b o u r w o r k . T h e c o s t o f p r o d u c t i o n w a s h i g h a n d t h e benefits were not promising. Indian agriculture has contributed significantly in achieving self
sufficiency to avoid food shortages in our country. Agriculture is therefore and will continue to be the central to the development of the country. Rapid growth of agriculture is essential not only to achieve self reliance at national level but also for house hold food security. The existing agricultural scenario presented a dismal picture of traditional farming methods, low yielding seeds primitive implements, unsuited to large scale cultivation. The only solution for this is mechanized farming which could turn around the virtual fortune of India. In order to achieve this objective, indigenous agro machinery units were to be set up, without resorting to imports, which undoubtedly posed a heavy burden on the nations exchequer and were hardly suited to the local conditions. Thus, out of the nations need, K A M C O w a s b o r n i n t h e ye a r 1 9 7 3 , a s a f u l l y o w n e d u n d e r t a k i n g o f G o v e r n m e n t o f Kerala.
a g r i c u l t u r a l e c o n o m y. B e i n g a consumer state, it depends largely on agricultural products from the neighbouring states. It has tiny and small farmlands owned by private landowners. Even those available lands are not fully utilised for cultivation, owing to economic reasons. Low productivity coupled with prohibitive costs of cultivation has virtually driven the traditional farmers out of their vocation. Under this
the state. Barringtraditional tools and tackles emplo yed by the farmers i n t h e c u l t i v a t i o n , t h e r e w e r e n o motorised or mechanised equipments available in the state. KAMCO, was adventurous enough to venture into this bleak scenario, and introduced its power tillers and other medium and small sized mechanical aids of cultivation. The Kerala farmers grabbed this opportunity, and made use of the benefits of automation in their fields, which in turn made the entire operations of the KAMCO successful. As of now, KAMCO is the one and only one industrial unit in the state, which provides machineries to the farming segment as an aid to their cultivation. Being a monopoly, KAMCO controls the Kerala market in supplies of automated farming equipments.
at At h a ni , Ka l a m a ss e r y, Ka nj i kod e and M al a u ni t i s confidently meeting the demand for KAMCO products in India and abroad. The main markets for the products are at West Bengal, Assam, Tamil Nadu, Tripura, Kerala, Meghalaya, Bihar, Gujarat and Manipur. Presently KAMCO have 45 dealers all over India.
1.2.4 Awards & Recognitions KAMCO received outstanding safety award for 4 times.
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1.3 HISTORY
The Kerala Agro Machinery Corporation Ltd popularly known as K A M C O w a s established in the year 1973 as a subsidiary of Kerala Agro Industries Corporation Ltd (KAIC) and subsequently became a fully owned Government of Kerala undertaking at Athani, 25km north of Kochi. It all began in 1958, when Dr. Rajendra Prasad, the President of India was presented with a Kubota Power Tiller by the Japanese (M/S. Kubota Ltd, Japan, the worlds leading manufacturer of power Tiller and other agriculture machinery). The Kerala Agro Industries Corporation Limited (KAIC Ltd.)
Trivandrum,(Government of Kerala Company) promoted the establishment of Kerala Agro Machinery Corporation Limited (KAMCO).The KAIC Ltd. entered into a technical collaboration
agreement with M/S.Kubota Limited, Japan in February 1972.On 15.11. 1 9 7 2 , t h e K e r a l a Industrial and Technical Consultancy Organisation Limited (KITCO) were entrusted with the work of Rs.2 crores as a subsidiary of M/S.KAIC Ltd, which held the entire paid up capital s h a r e s i n K A M C O . E v e n t h o u g h t h e c o m p a n y w a s f o r m e d a s a s u b s i d i a r y o f K A I C L t d , subsequently the company became a fully owned government company by transferring the shares held by KAIC Ltd. K A M C O h a s c o m p l e t e d i t s 3 3 ye a r s a n d i s r u n n i n g o n p r o f i t f o r t h e l a s t 2 2 ye a r s continuously increasing its production, turnover and profit year after year.
K a l a m a s s e r y u n i t manufactures diesel engines, Kanjikode unit produce power tiller and the Mala unit manufactures power reaper. A major milestone for the company was the award of the International Quality Excellence Certificate under ISO 9002 in October 1996.2. KAMCO is the second public sector undertaking in Kerala getting this coveted got IS O
c er t i f i c at e and t h e o nl y pu bl i c s ec t o r
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und e rt aki n g wh o h as
900 2 certification justify in the high standards of the products for their three units. From 15-03-2002 onwards KAMCO became an ISO 9001- 2000 registered KPMG quality registration. company by
also help to boost the business. The company is running astabilised c a n t e e n f o r t h e i r employees to maintain a harmonious atmosphere resulting to make maximum output.
1 .5 CORPORATE STRUCTURE
KAMCO has three more units:-Kalamassery unit in Ernakulam dist. Kanjikodeu n i t i n P a l a k k a d d i s t . a n d M a l a u n i t i n T r i c h u r d i s t . T h e K a l a m a s s e r y u n i t manufactures diesel engines, Kanjikode unit produce power tiller and the Mala unit manufactures power reaper. The address of the Head Office and other three units are : Table 1.1 Unit Athani Address Reg. office: Athani 683585, Ernakulam Dist, Kerala State
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Palakkad
Kalamassery
Mala
Tele: 91484- 2474301 to 2474305 Fax: 91- 484- 474589 E-mail: kamco@ satyam.net.in KAMCO Palakkad Unit New Industrial Development Area, Menonpara Road, Kanjikode P.O., Palakkad 678 621, Kerala State. Tele: 91 491- 2567253, 2567258 Fax: 91 491- 2567242 KAMCO Kalamassery Unit Industrial Development Plot, South Kalamassery 683109, Ernakulam Dist, Kerala State. Tele: 91484- 2555001, 2543328 Fax: 91- 484- 2558633 KAMCO Mala Unit Naithukudy , Mala 680 732. Trissur Dist, Kerala State. Tele: 91 480- 2892506, 2892507 Fax: 91 480- 2892213
1.6.2 Vision
KAMCO with over 3 decades of engineering excellence, stands as the number one power tiller manufactures in India. Not surprising, with four state of the art products, an innovation R and D and stringer quality control systems rated as one of the best in the country. The technically competent, dedicated management and workforce will go on to ensure that KAMCO shall be the leader for several years to come.
1.6.3 Objectives
The main objective of the company is to manufacture or assemble in India, either in collaboration or otherwise tractors, power tillers, power reapers, combine harvesters, transplanters, diesel engines, pump sets, accessories and attachments and spares thereto. The other objectives are as follows; 1. To organize, conduct or manage engineering workshops or repair shop. 2. To manufacture, import, buy, sell, or deal in workshop machinery, machine tools and metals of all kinds and to undertake repairs. 3. Servicing of agricultural machinery or other equipments, implements and tools. 4. Rendering other kinds of services for services for consideration or otherwise.
1 .7 ORGANIZATION STRUCTURE
KAMCO is governed by the Board of Directors. Board includes Chairman, Managing Director and other Directors. The Government of Kerala nominates the Chairman of the Board. The Chief Executive Officer of the company is the Managing Director who shall exercise powers, subject to the overall control and supervision of the Board. The Managing Director is the topmost official and the Government gives del e ga t i o n of a ut ho r i t y t o t h e Managing Director. He may be entrusted and delegated power from time to time by the Board. The Managing Director is the operational head of the company supported by General Manager and Deputy General Managers for different sections. Managers and Deputy Managers will assist the General Manager and Deputy General Manager. Board of directors : 1. V.Chamunni
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2. S.M.Reghunathan 3.C.P.Murali 4.M.Aboobakar 5.K.Ramdas 6.Edakulam Hameed 7.Sulaiman Khalid 8.K.K.Gangadharan 9.M.Albertian
Managing Director Director Director Director Director Director Director (Director of Agriculture, Govt. of Kerala) Director (Dy Secretary, Agriculture, Govt. of Kerala)
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( DM(Pdn.) AM(MTNCE)
MANAGER(HR)
SM(MTLS)
SM MKTING
DM(purchase)
DM(stores)
DM(mkting)
Manager System
*SM - Senior Manager *DM - Deputy Manager *DGM - Deputy General Manager *AM - Assistant Manager
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1.8 TECHNOLOGY
KAMC O i s st i l l i n t he proc ess of developing a system whereby it can make optimum usage of IT recourses. Accounting software used in the Co. are Oracle, Tally and ERP. At present KAMCO makes use of a customized ERP package based on ORACLE. The package was developed and was implemented in 2001-2002. The system department does not play a role in production planning. The m odul e i ncorporat ed i n ER P package used are t he Fi nan ce Modul e, Market i ng Module, Purchase processing, and
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2.1 PRODUCTION
650-700 products per month are produced in Athani HO. At present the target is 1000 per month. The major advantages of the Co.s products are higher pulling capacity and 12 horse power is applied. The head of production department is Production Manager. Production Department is divided into two :1. Machine Shop 2. Assembling & Painting
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After all these processes, engine finishing is done .Then engine is mounted on tiller and the tiller finishing part is done.
l argenum ber o f spec i fi c operat i ons l i ke t i l l i ng, pl oughi n g, p um pi ng, pudd i ng, l e achi n g, hul l i ng, ridging etc. Kamco Diesel Engine It has been well received in the market owing to its virtually trouble-free performance. KAMCO ER90 Engine is equipped with radiator and specially designed die cart multi-blade axial fan. The engine can operate continuously for several hours. It can be used as a prime mover either for stationery or for moving applications.
Kamco Agria Garden Tiller The petrol-engine, eco friendly power tiller ideal for paddy, wheat
cultivation, inter cultivation applications, landscaping or gardening, potato harvesting and for land preparations athort i cul t ur al farm s. A hi ghl y f uel operations. Ideal for
effi ci ent and power f ul equi p m ent wi t h eas y-t o -cont rol small and medium farmers. One garden tiller costs Rs.42,000.
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Kamco Power Reaper Powerful enough to reap one hectare of land within 3 -4 hours. Prevents loss of grains while reaping. Gathers sheaves into neat windrows. Can reap farmlands at working pace. Can be easily lifted and carried by two persons. It is used for ideal for paddy or wheat cultivation, inter cultivation applications, various land preparations at horticultural farms, landscaping,gardening, p ot at o harvest er. Indi vi dual i nspect i on for conform i t y wi t h s peci fi cat i on. Ever y m achi n e undergoes running test for several hours before sentencing as passed for delivery. A reaper costs between Rs.68,000 Rs.70,000.
effluent treatment s yst em s desi gned b y t he LBS cent r e f or sci ence and Technol o g y and app roved b y S t at e Pollution Control Board. The all new engines will reduce pollution and it also reduces the fuel consumption than the ordinary engine. There is no hazardous process going on in the Co. A small amount of pollution is created only from painting process. Inorder to save electricity machines are worked till 7 in the evening.
Iraq and Sri Lanka. The Co. provide a service guarantee of 6 months to its customers. Major markets : Tillers Kerala, West Bengal, Tamil Nadu and North Eastern states. Reapers Chhattisgarh, Orissa, Andhra Pradesh, Kerala and Tamil Nadu.
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where the company has dealerships. The dealers target is depend upon the area. If a dealer exceeds their target they get incentives
dependingupon t he e x ce s s quant i t y sol d t hrough t hem . Th e t ransp ort i n g faci l i t i es are p ro vi d ed b y KAMC O i t sel f. The sal es ar e m a de a gai nst c as h advanc es ex cept i n few cas es; i t i s m ade against bank guarantee if the payment period does not exceed 30 days.
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Major dealers are West Bengal Industries Corporation, Friends Machinery and Spares Ltd., Tripura Horticulture Group, ChemTrade India Pvt Ltd., Assam Agro Industries Development Group, Krishishilpa Udyog and Stanley Roy Constructions.
2.3 HUMAN RESOURCE MANAGEMENT HR department deals with the welfare of human beings working in an organisation. Besides welfare, it looks after discipline, IR, training and development, desirable work at m osp her e,i n t erper son al rel at i ons hi ps et c. HR Depa rt m ent hel ps i n m oul di n g t heindividuals to attain maximum development. Mr. Vimal Kumar is the HR Manager.
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8. Farmers club. 9. Service society is operating in KAMCO. In case of money requirement employees will get the required amount from this society. Outsiders can also invest in the society with 10 interest. But loans are available only to the employees of the Co. People are appointed in this society on election basis. 10. When one person leaves the Co., each employee should contribute Rs.100 eachto the welfare. So total of Rs. 50,000 would be available to the leaving employee. 11. Night shift employees are provided with vehicle facility. 12. PF is also given to the employees.
resources. Thi s sch e m e covers al l t he pe rm an ent employees. In KAMCO, incentives are mainly of 3 types: 1) Direct incentives 2) Semi direct incentives 3) Indirect incentives Em p l o yees are gi v e n fes t i val al l owanc es of R s 5000/ - eve r ye ar i n
connec t i on wi t h onam, ramzan, Christmas etc. The amount is recovered in 10 equal instalments. Conveyance allowance for purchasing cycle, scooter, cars, loans are given to employees above Deputy Manager grade. For minimum 5 years of experience is required to avail car and scooter loans. Interest is 10%. Incentive is given for overtime working.
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2.3.7 Attendance
Every workman shall be given an attendance card containing his name, number etc. Similarly every permanent and probationary workman shall be provided with an identity card containing his stamp size photo, name, number, date of joining, etc. Assistant Manager Security is in charge of maintaining attendance and also maintaining discipline in work environment.
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2.4 FINANCE
In KAMCO, finance department plays a major role because in public sector only very few companies are earning profit. KAMCO have more than one unit established with their own fund. Surprising thing is that KAMCO is giving dividend and making profit for 22 years. The surplus money is invested in the treasury and gets an interest of 7-8% from the treasury .The finance department keeps record of everything concerning income or expenses. KAMCO has shares of 50 lakhs in International Airport, Nedumbassery and shares of about 1.5 Cr. in Kerala feeds Ltd. KAMCO is a multi-crore, multi-unit organisation. It means that KAMCO havem or e t han o n e uni t or t hei r own fund wi t hout an y ex t ernal fun ds. KAMC O has n o loaned fund and hence the finance charge is nil. KAMCO has fixed deposits of about 20 crores, which earns interest to the company. Company raises the working capital with the help of the customer advances and fixed assets. KAMCO is paying dividend ranging from 10-30% for the last 15 years without any fail. KAMCOs finance department deals with the procurement and management of funds. This department controls the overall financial transaction of the company. It controls the entire receipts and payment of all divisions. KAMCO is running on profit for the last 22 years. It is a unique feature of KAMCO. No other organisations are like this. Finance department concentrates more on the cycle of flow of funds ie., i n fl ow and out fl ow of funds and i t al so ensures t hat whet her t here i s appropri at e volume of funds needed for efficient business transactions. It also takes great care in allocating the funds needed for efficient business transactions.
6. Statutory transaction
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3.2 AUTHORITY
Authority remains with the top management itself.
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4.1 TEAMS
There are different committees in the company like safety committee, service society committee, election committee, etc. In case of any problem, teams are formed to solve the specific problem. Section meetings are held according to each departments.
4.2 NORMS
4.2.1 Appearance Norms
The company gives two pairs of uniforms to its employees every year. They will also give the incentive to stitch the uniform. Uniform is required only for the mechanics. An ID card is also given to each employees. Engine employee card is also given to all employees working in the production department.
4.3 LEADERSHIP
Autocratic leadership is followed in KAMCO. Final decisions are taken by the top management.
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CONCLUSION
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Conclusion
KAMCO was established in the year 1973 as a wholly owned subsidiary of Kerala Agro Machinery Corporation Limited (KAIC) Trivandrum, for manufacture of agricultural machinery for specifically Power tillers and Diesel engines. It is an ISO 9001-2000 company. KAMCO has different units situated at Athani, Kalamassery, Palakkad, and Mala. The main products of the com pan y KAM C O P ower t i l l ers spi t e of t hreat from imported and
indigenous makes of Power tillers continues to be the preferred choice of farmers attaining the moderate market share for the year. Power reaper also had been able to catch the imagination of the small farmers the response for the newly launched DI super Power tiller is very encouraging diversification of products and service is an essential prerequisite for success. KAMCO is the 8thprofit making company in the state government. The Organisation study was helpful in getting an understanding of the OrganisationS t ruct ur e, vari ous dep art m e nt s and t hei r funct i o ns i n a fact or y and overal l ope rat i o ns of Organisation. The study enabled to collect much
more information about the Organisation and have helped in knowing the practical situation prevailing in the company.
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PHOTOS
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