Akduct Training Book

CDC ENTERPRISES, INC.
TRAINING
RESIDENTIAL. COMMERCIAL. HIGH VELOCITY.
The Evolution Of DuctWork
AKDUCT Associate Installation Technician - AAIT
CDC ENTERPRISES, INC. TRAINING

AKDUCT INSTALLATION TRAINING
Complete Line of PE Air Distribution Ductwork
AKDUCT
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Copyright 2010 CDC ENTERPRISES, INC.
CDCEI and NATE

Separate Training &Exam
AIR
DISTRIBUTION
Certification
CDC
Enterprises
AIT*
AIT Program is a subset of

the NATE Air Distribution
Certification
3 different Classes;
Associate, Master, Instructor
4 Credit Awarded by
NATE for Completion
AKDUCT INSTALLATION TECHNICIAN (AIT)

AKDUCT INSTALLER TRAINING (AIT)
*AKDUCT INSTALLATION TRAINING
CDC Enterprises, Inc. training is for underground air duct installation.

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AKDUCT TRAINING
Three Types of Training Courses

Associate AKDUCT Installers Training AAIT
Product and Installation Overview
Lecture with Hands-on Exercise (Depended on facility)
NATE 4 Credits
Four hours of training
On-Line PRE-EXAM
Masters
AKDUCT Installers Training MAIT
Take Off, Materials List, Winning Bids

Two Hours Lecture Only
Instructor
- IAIT
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Training Objectives

High-level Overview of CDC ENTERPRISES

AKDUCT Products and Identify Fittings
Identify planning & placement
Understand Pipe and Plenum Depth
Understanding clamping and gasket connections
Proper cutting techniques for saddle and pipe
Apply caulking techniques
Understand Leveling techniques
Understanding Pressure Testing
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Who we
are
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High Level Explanation of What we Do
QADUCT
Raw Polyethylene
Add UV Inhibitors
UL181
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We developed and trademarked two types of ductwork systems marketed under the names AKDUCT (transite)
and QADUCT (above ground). These proprietary technologies were founded by CDC Enterprises, Inc. in
August, 2001. We started to manufacture and market plastic (HDPE) insulated heating and cooling ductwork in
August, 2003. From that point on, CDC Enterprises, Inc.'s goal is to engineer and manufacture all the related
fittings necessary for a complete heating and cooling supply system designed for residential, commercial, and
industrial sites. Today we are in full force production of underground and above-ground polyethylene insulated
ductwork.
AKDUCT & QADUCT provides the benefit of an air-tight and water-tight HVAC ductwork installation, which
can be pressurized more than a common duct working pressure. As a result of the ability to create a slightly
pressurized duct system, builders can now use smaller heating and cooling systems, smaller duct sizes, and
can be assured of substantially more efficient operating systems after construction is complete.
QADUCT is an energy efficient, pre-insulated duct system that is completely pre-engineered and easy to install.
It conserves energy by being air-tight and thermally efficient. It delivers improved indoor air quality. QADUCT is
manufactured using a HDPE (high density polyethylene) composite material for durability and light-weight
construction, but with a natural FR (fire and smoke retardant) filler added to enable it to pass the UL 181
regulations for above-ground ductwork applications. QADUCT is mold and mildew resistant, will not rust, will not
crack under pressure and is extremely durable.
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What is AKDUCT?

Created for underground air duct applications

Air tight above 10 water column pressure
Water tight, applications for Below Flood Elevation
Mold and mildew resistant, Close Cell Polyethylene
Environmentally Friendly; Recyclable, non-toxic
Light weight
Self Insulted tested to perform like PVC wrapped w/R10
Easy to assemble
Easy to cut
Affordable
Modular
Durable
Available in standard sizes 3 - 24
Our ductwork products are classified as High Density Polyethylene (HDPE), which is a closed cell plastic
material with an additional high thermal property. It is unique to other materials because it is manufactured with
food grade plastic that is safe for humans and the environment. The material is mixed with a foaming additive
during manufacturing to achieve the density and performance parameter desired. The preformed ductwork has
the characteristic of a smooth low friction surface that is resistant to mildew, mold, and Radon; under pressure it
will not crack and is non-toxic and recyclable.
In addition, the ductwork is self-insulating, adjustable and easy to install. A thermal efficiency performance that
has been test proven equivalency to deliver effectiveness comparable to underground PVC coated spiral and
PVC ductwork wrapped in R10.
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Building Codes & Regulatory

ICC PMG 1023
Code Compliant with IMC
Code Compliant with UMC
Code Compliant with IRC
LA Approval
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Building Energy SAVINGS

SMACNA IECC (International Energy
Conservation Code)
AKDUCT can be tested to attain 2%
leakage or less and is in compliance with
energy code.
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How we do it
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Re-cycle
ROTOMOLDING
Rotomolding is useful in QADUCT and AKDUCT product lines. This process to create one piece seamless and stress free
with superior surface finish is here. AKDUCT products can be up to 60 inches or as small as 3 inches to create a complete
air distribution line.
Rotomolding is a method that involves the slow tumbling, heating, and melting of a thermoplastic type powder in a bi-axial
rotating mold to produce seamless, hollow plastic parts. This process is typically used to mold hollow parts, especially those
with complex and varied shapes not easily obtainable by other hollow-art processes. It is a virtually a shear-free and
pressure-free process. The wall thickness uniformity and part weight can be easily maintained. There is very little waste of
material due to scrap.
Process Steps
The Rotomolding process begins by placing a pre-measured amount of plastic material (in either liquid or powder form) in a
cavity. The mold is then closed and indexed into an oven where it and its contents are brought up to the molding
temperature. CDC Enterprises production capabilities uses multiple state-of-the-art rotational molding machines, including a
process-controlled system. As the mold is heated it is rotated continuously about its vertical and horizontal axes. This biaxial
rotation brings all surfaces of the mold in contact with the plastic material.
The mold is rotated within the oven until all the plastic material has been picked up by the hot inside surfaces of the cavity
and dandifies into a uniform layer. Rotating arms move the mold out of the oven and into the cooling chamber. Air, or a
mixture of air and water, cools the mold and the layers of molten plastic material. This cooling process continues until the part
has cooled sufficiently to retain its shape. The machine then indexes the mold to the loading and unloading station. The mold
is opened and the part removed. A new batch of material is then placed in the cavity, the mold is closed and the process is
repeated.
Injection molding
Our clamps use injection molding. This is accomplished by large machines called injection molding machines. The resin is
injected into the mold by a reciprocating screw or a ram injector. The reciprocating screw offers the advantage of being able
to inject a smaller percentage of the total shot (amount of melted resin in the barrel). The ram injector must typically inject at
least 20% of the total shot while a screw injector can inject as little as 5% of the total shot.
Extrusion molding
Our three 3" High Velocity pipes are manufactured using extrusion molding, which is a process, forcing a solid metal through
a suitably shaped orifice under compressive forces.
CDC ENTERPRISES, INC uses the hot extrusion process. In this process, a heated billet of metal is placed in a cylindrical
chamber and then compressed by a hydraulically operated ram (see illustration). The opposite end of the cylinder contains a
die having an orifice of the desired shape; as this die opening is the path of least resistance for the billet under pressure, the
metal, in effect, squirts out of the opening as a continuous bar having the same cross-sectional shape as the die opening. By
using two sets of dies, stepped extrusions can be made. The extrusion is then cooled and forms a solid shape. The tube may
be printed upon, and cut at equal intervals.
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Manufacturing
Process
Once this is done the mold
is removed from the oven
and allowed to cool for a
period of time
The finished product is

then removed from the
mold, clean, labeled and
boxed
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MATERIALS
A.
Unless otherwise noted, all pipes and fittings shall be High Density Polyethylene and Foam poly in
accordance with ASTM D2412.
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Detail overview of AKDUCT

Identify Fittings
Identify planning and placement for piping
and fittings
Understand Rough-in process
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DUCT SYSTEMS
BASIC DUCT SYSTEMS
Overview of duct systems for split and package systems
1.
Duct configuration - extended plenum
2.
Duct configuration - reducing extended plenum
3.
Duct configuration - perimeter radial
4.
Duct configuration - perimeter loop
5.
Duct configuration - branching flexible
6.
Duct configuration - concentric
7.
DUCT LOCATION
Basement
Crawlspace
Slab
Furr down
Chases
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IDENTIFY AKDUCT FITTINGS

6
10
12
14
10 Pipe
End Cap
Offset Saddle w/ 4x12 Boot
6 90Boot 4x 12
18
Tee
45/ 90Elbow
Saddle w/ 4x 12 Boot
16
10 Inline Boot 4x 12
6 Footer Boot 3x 14
20
Tee Reducer
Saddle Reducer
Plenum Adapter
Reducer
Plenum
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IDENTIFY AKDUCT FIXTURES & MATERIALS

CONSTRUCTION
A. Unless otherwise noted, all pipes and fittings shall be constructed per SMACNAs Duct Construction Standards (+10 in
W.G.) shown in the following table:
Diameter (inches)
PE Pipe
PE Fittings
3, 6, 8, 10, 12
.5
.5
14, 16, 18
.625
B. FITTINGS
All fitting ends shall be manufactured with male ends. Gasket shall be manufactured to gauge and flexibility so as to insure
that system will meet all of the performance criteria set forth in the manufacturers literature. Gasket shall be classified
by an internationally recognized laboratory authority to conform to air and water tight.
All fitting ends shall be calibrated to manufacturers published dimensional tolerance.
All fitting ends shall have trimmed edges for good fit.
All 90elbows shall be constructed to be able to cu t to two 45elbows.
AKDUCT:
Duct shall be calibrated to manufacturers published dimensional tolerance
standard.
The pipe is pre-insulated by manufacturing eight foot sections to test greater than PVC wrapped in R-10 value giving the
contractor insulating above current R-5 code on pipe and fittings.
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Commercial Elbow
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Commercial Pipe
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Commercial Pipe Reducer
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Five Register Sizes

4x12
Center Saddle 6, 8, 10
4x12 Offset Saddle 10,12
4x12 90 Boot 6, 8
4x24 Offset Saddle (fits 10, 12 pipe)
6x24 Linear Diffuser
Every Linear Diffuser will need:

Linear Diffuser Adapter
Side Saddle
Plenum Adapter
Two Clamps and Gaskets
Piece of Pipe to connect
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LINEAR DIFFUSERS
Three Industry Standard Sized Linear

Diffusers
24x6
36x6
48x6
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Diffusers
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Linear Diffuser Adapter Connection
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Diffusers
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Linear Diffuser Adapter Connection

1
Flip right-side up
Pipe (duct) hole

6 to 14 hole (optional Plenum adapter)
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Diffusers
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Two Linear Diffuser Adapters
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Diffusers
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PLENUM, BOOT, SADDLE

Sealed Plenum Box
Sealed 4x12 90 Boot
Sealed 4x12 Center and Offset Saddles
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SEALANTS
Quick intro: I will talk more about this later
Sealing products
MAXSEAL gasket material (next two slides)
Tested to withstand 42 of water column
pressure before leaking
AIRTITE
Caulk
SEALANT (next two slides)
for Saddle & Plenum Adapter
Tested to withstand 42 of water column pressure before leaking
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AK AIRTITE SEALANT
There are 6 fittings in the AKDUCT system

that require caulk to be connected
Plenum Adapter
Reducing Side Saddle

About 3 per tube
Linear Diffusers
About 5 per tube
4x24 Offset Saddle

About 5 per tube
4x12 Center and Offset saddles

Between 15 (6) and 7 (18) per tube
About 3 per tube
Boot Extensions
About 5 per tube

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MAXSEAL
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Gasket is MAXSEAL is a butyl rubber sealant with a Tedlar facing to give it excellent weather ability in exterior and interior
sealing and patching applications. Color: Gray - butyl tape with gray Tedlar facing
Method Trim to fit, remove release liner. Apply to clean, dry surface. Preparation Area is clean from
debris and oils, when temperature is under moderate conditions and temperature above 40F
Odor None, Solids 100%, Shrinkage None
Elongation 54%
Storage Shelf Life - 1 Year
Service Temperature -40F to +250F
Chemical Resistance Excellent to water, water vapors, ozone and mild alcohols
Bonding Time Instant tack, full 24 hours
Notes:
Smoke Developed Index 5

MAXSEAL is a butyl rubber sealant with a Tedlar facing to give it excellent weather ability in exterior sealing
and patching applications. A 1/8 thick rubber tape that is 4 or 6 wide performs as a gasket covering duct
joints. Our test using screw down clamp MAXSEAL held 41" w.c. Water column pressure...after cure. The
result that was well over 10 times code.
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Putting the System Together

MAXSEAL Clamps and Gaskets
One Clamp and Gasket per =

Two Clamps and Gaskets per =

Plenum Adapter
End Cap
90 4x12 Boot
8 Section of Pipe
90 Elbow
Reducer (one per size, larger and smaller)
Three Clamps and Gaskets per =

Tee
Wye
There is no need to caulk the overlap of MAXSEAL gasket material.

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Reducers in the AKDUCT System

Four Types of Reducers, Each of these Reducers can be cut in-between the lines
Concentric Reducer
Tee Reducer
12x 10x 8x 6 / 16x 14 x12 10
8 x 8 x 8 x 6
Eccentric Reducer
Saddle Reducer
18 x16 x 14 x 12
10 8 x 6
12 x 10
14 x 12
16 x 14
18 x 16
NOTE: Fits on all pipe
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Watch AKDUCT Assembly Video
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Plenum and Pipe Installation
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ICC PMG-1023
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Outline of what we will cover

Plenum Size
Setting Plenum Depth
Plenum adapter placement
Trench depth
Plenum Adapter
Clamp and Gasket
Pressure Testing
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Plenum Size
25 Wide x 30 Length x 48 High
20 Wide x 24 Length x 36 High
HIGH
LE
NG
TH
TH
ID
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Examples of Plenum Installs
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Identify planning and placement for piping, fittings and Plenum

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Lets Identify the layout

2 Plenum minus 12 = PD
PD
Plenum Depth = PD
1
Above floor is 8
SLAB 4
At lease 2 of fill below slab
Plenum
Pipe Trench Depth
PD
PD
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Notes:
Pipe Trench Depth Example: If Plenum Adapter is 10, then
2 (foam Block) + 10 (pipe size) + 2 (pee gravel) = 14 (Pipe Trench Depth)
Foam Block + Plenum Adapter (OD) + Fill = Pipe Trench Depth
Plenum Depth Example:
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Placement of Plenum, Part 1 of 3

1. Subtract 12 from the height of either plenum as that
portion will be above finished floor. (8 above finished floor
and 4 in SLAB)
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2. Dig the hole, depending

on which size plenum;
width, length, and height
minus the 12 inches
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Plenum should be 8
inches above slab.
Level on side and top
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Pipe Depth
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Setting Pipe Depth

PD = Plenum Depth
Pipe Size
PLENUM
18
16
14
12
10 8
6
24
36
36
48
22
20
18
16
14
12 10
Pipe Trench Depth PD
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Installing Plenum Adapter

1.
2.
3.
4.
Once the plenum hole is dug along with the

trench for the system set your plenum in the
hole butting directly up to your initial run trench
Place a foam block in trench about an inch
away from the plenum
Place your plenum adaptor flange pushed
snuggly against the plenum and the throat
resting on the foam block
Set plenum w/ attached adaptor back in trench,
level, and youre ready for your first 8 piece of
pipe
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AKDUCT has several properties that make it very unique from traditional air duct materials:
Proper restraint must be used when coupling pipe ends to prevent pullout from hydraulic forces or temperature
changes.
AKDUCT HDPE length shrinks 1 inch per 100 feet of pipe length with a 10F temperature drop, but remem ber
ground temperature changes very little so it is unlikely to pull out of restrained clamp and gasket, But still pay
careful attention to installing clamp and gasket. One great advantage of underground air ducting is the constant
temperature found in earth as nature plays a role in the Thermal Mass. This is why AKDUCT out performs
conventional above ground air duct systems.
Preinstall without clamp and gasket is necessary to make sure you have the lengths and elbows correct to
trench. Once gasket has been firmly applied and had time to cure it be very difficult to remove in order to make
further adjustments.
Creep is continuous yield of material under stress. HDPE will creep if the stress placed on it gets above a
certain level (refer to ICC-PMG-1023). Follow installation instructions of 2" of pea-gravel above trench and
pipe. If great care is not taken when installing pipe in trench for use on long trunk systems, stress level can be
exceeded and fittings that work great today may fail later as the HDPE creeps. Some contractors will use a
cement slurry as a reinforcement to create a uniform cross section in areas they suspect issues.
Low coefficient of friction means HDPE is very slick", that means air flow internally is higher but for the outer
perimeter this makes clamp and gasket to rotate on the pipe or migrate along if care is not taken to press gasket
firmly around perimeter.
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Trench and Pipe Rough-In
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Set initial piece of pipe in the predug trench and butt plenum
Mark the top and bottom of the

pipe on the workable area of the
plenum
Remove plenum from 20 x 24 x

24 or 25 x 30 x 36 hole and use
the plenum adapter to complete
the outline of the pipe on the face
of the plenum. (next slide)
Place plenum back in trench
Installation of Plenum, Steps 6-8

6. Cut out marked outline
7. Attach plenum adapter per installation
guidelines
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Step 5 Attaching Air Test

Put end cap on end of

pipe that was cut #1
Attach steel plate to
opposite end with AAS
Attach valve
Apply pressure to system
via hand pump or
compressor
Attach manometer and
open valve
Observe
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A manometer is a pressure measuring instrument, usually limited to measuring pressures near to atmospheric.
The term manometer is often used to refer specifically to liquid column hydrostatic instruments.
----------------------------------------------------OPTIONAL AIR TEST ASSEMBLY:
Place a bead of caulk under the air test plate.
Position air test kit over existing hole in top of plenum.
Screw down using screws provided. Caulk around outside. If not using plenum attach air test plate to end cap
and do the same pressure test. Allow caulking to dry 24 hours prior to testing.
Fill pressure gauge to 1.5 W.C. on the manometer. (Note: - .75 and +.75 is 1.5 of W.C. pressure). System
will hold 1.5 of W.C. for 5
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PRESSURE TESTING
Gauge Manometer
Static pressure
Air pressure Measurement terminology

using Negative Pressure
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AIR BALANCING
GATHERING DESIGN INFORMATION
Interpreting system design
Interpreting specifications
Interpreting equipment information
Interpreting control data
Modifying system design
PREPARATION OF SYSTEM FOR AIR TESTS
Locating registers, grilles, equipment, controls, and dampers in building walkthrough
Setting dampers for tests
Setting thermostat for tests
Checking for proper fan operation and rotation
Checking for proper static pressure and temperature
PROCEDURES FOR CONDUCTING AIR TESTS
Measurements of each supply outlet - total readings
Measurements of each return inlet - total readings
MAKING ADJUSTMENTS
Adjust airflow to achieve required total airflow
Re-measure total supply and return grille airflow
Adjust dampers to obtain design airflow
Re-measure total airflow to verify that it is within +/- 10%
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AKDUCT Techniques and Information
www.blueduct.com
Education Videos
Specifications and Training
Links to other supporting information
Next slides will be JOB SITES
Commercial
Residential
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Case Study 1
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Case Study 2
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The customer reported that in the period of time since the system modification the building comfort
has greatly improved.
This report supplies before and after data regarding system air flow comparing a conventional flex
duct system to an AKDUCT system. The unit tested is an ICP straight cool mobile home package
system with a 9.8kw electric heater. In both cases, the return is a single duct from a floor mounted
return to the cooling unit.
The supply duct splits into two supply trunks that feed chase mounted pipe supplies to the ceiling
supply trunks and registers.
The customer reports that in period of time since the system modification, the building comfort has
greatly improved. The system is reported to cycle normally as opposed to continuous operations. The
customer also reports a reduction in the power by $40 dollars per month.
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Case Study 2 sites in California
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New Mexico
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Wisconsin
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Technical Brief Handout
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INDUSTRY STANDARDS
INSTALL & DESIGN CONSIDERATIONS

TWO
MARKETS
COMMERCIAL 6 to 24
RESIDENTIAL 6 to 18
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INDUSTRY STANDARDS
EQUIPMENT STANDARDS
SYSTEM STANDARDS
Introduction to industry standards
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Commercial Assembly
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Commercial Installation
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PVC Toxic Gas Generation

NIOSH states vinyl chloride is a known carcinogen.

OSHA has determined that Hydrogen Chloride is IDLH *
@ 50 ppm.
(* IDLH Immediately Dangerous to Life & Health.)
PVC generates 1000 PPM of Hydrogen chloride under
standard testing for Toxic Gas Generation.
20 times the legal limit
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EXAM Overview
Online Pre-Exam (Open Notes) 75% to Pass

Type answer in the blank
Multiple choice
True and false
Match
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Our mission is to
reduce your installation
time and improve the
quality of air duct
system installs.
Leave you with 2 thoughts
We reduce your construction cost
so you can increase your profits!
Our products make your
customers happy!
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ANY QUESTIONS?
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THANK YOU FOR

ATTENDING!
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Listing Number: PMG-1023

Effective Date: October 1, 2009
PMG LISTING
This listing is subject to re-examination in one year.
ICC Evaluation Service, Inc.

www.icc-es.org/pmg
Business/Regional Office 5360 Workman Mill Road, Whittier, California 90601 | 562.699.0543
Regional Office 900 Montclair Road, Suite A, Birmingham, Alabama 35213 | 205.599.9800
Regional Office 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 | 708.799.2305
CSI:
DIVISION: 15MECHANICAL
Section: 15810Ducts
Product:
AK Duct and AK Duct Premier
Listee:
CDC Enterprises, Inc.

13355 George Weber Drive, Suite M
Rogers, Minnesota 55374
www.cdcenterprisesinc.com
Compliance with the following codes:
2009 International Residential Code (IRC)
2009 International Mechanical Code (IMC)
2009 Uniform Mechanical Code (UMC)*

*
Uniform Mechanical Code is a copyrighted publication of the International Association of Plumbing and Mechanical Officials,
Compliance with the following standards:

ASTM D 2412 Standard Test Method for Determination of External Loading Characteristics of Plastic
Pipe by Parallel-Plate Loading
LC1014 Listing Criteria for Underground Plastic Air Ducts
UL 723 Test for Surface Burning Characteristics of Building Materials
Identification:
The CDC Enterprises AK Duct and AK Duct Premier duct and fittings described in this listing are
identified by a stamp bearing the manufacturers name (CDC Enterprises, Inc.) and/or trademark, the
product name and the model number. The ICC-ES PMG listing number (PMG-1023) and/or the ICCES PMG listing mark must be placed on the listed products packaging or installation instructions.
Installation:
Installation of AK Duct and AK Duct Premier duct and fittings must comply with the
manufacturers published installation instructions and the applicable codes.
Residential Sealing Method: Two sections of pipe (or pipe and fitting) are placed end to end. The
adhesive backing is peeled off a gasket and the gasket is wrapped around the duct. The gasket
1
should overlap approximately /4 inch (6 mm). A clamp is placed around the gasket, with the clamp
and gasket lined up. The clamp screw is tightened with a drill. Clamp ends do not have to meet each
other to be airtight.
Commercial Sealing Method: A bead of sealant is applied to each flanged end and around the bolt
holes. Two sections of pipe (or pipe and fitting) are placed end to end. The bolts, nuts and washer are
Listings are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an
endorsement of the subject of the listing or a recommendation for its use. There is no warranty by ICC Evaluation Service, Inc., express or
implied, as to any finding or other matter in this listing, or as to any product covered by the listing.
Copyright 2008
PMG-1023
Page 2
installed through the predrilled template holes. Bolts are tightened until they are flush. Sealant is used
to cover both ends of each nut and bolt.
Underground Systems: The CDC Enterprises AK Duct duct and fittings are laid directly upon a subbed of gravel or other suitable coarse fill. Any unfilled gaps below the pipe must be filled and
compacted with pea gravel or aggregate so as to create a level sub-bed. A vapor barrier is not
required between the pipe and soil. Back-fill material must be spread evenly around the pipe and
gently tamped into place.
The loading of the duct from wet concrete and/or soil above the duct must be limited so as not to
produce deflections greater than 15 percent of the original duct diameter (see Table 1).
Surface Burning Characteristics: AK Duct Premier has a flame spread index of 200 or less when
tested in accordance with UL723 (ASTM E 84).
Models:
The CDC Enterprises AK Duct duct and fittings are an underground air duct and fitting system for
use in forced-air heating and cooling systems in accordance with Section 603.8 of the IMC, Section
M1601.1.2 of the IRC or Section 105.0 of the UMC, as applicable. See Table 2, below.
The CDC Enterprises AK Duct Premier duct and fittings are an above ground air duct and fitting
system for use in forced-air heating and cooling systems in accordance with IRC Section M1601.1.1.
See Table 2, below.
Conditions of Listing:
1. Designs using AK Duct duct and fittings must be limited to systems with a maximum air
temperature of 150F (66C) at the discharge of the unit entering the duct system. Sizing must be
in accordance with Section 603.2 of the IMC, Section M1601.1 of the IRC or Section 601.2 of the
UMC.
2. AK Duct duct and fittings can be installed underground or embedded within concrete slabs.
3. AK Duct Premier duct and fittings can be installed as part of an aboveground duct system in
accordance with IRC Section M1601.1.1.
4. AK Duct duct and fittings must slope to allow drainage to a point provided with access.
5. The design of concrete slabs with an embedded air duct is beyond the scope of this evaluation.
6. Underground air duct pipes located below the design flood elevation must be designed and
installed to resist hydrostatic and hydrodynamic loads and stresses, including the effects of
buoyancy, during the occurrence of flooding to the design flood elevation, in accordance with
Section 603.13 of the IMC, Section M1601.3.8 of the IRC or Section 604.6 of the UMC, as
applicable.
7. The maximum depth below BFE in which the duct can be installed based on testing per LC1014
Section 4.3.2 is 27 inches (686 mm).
PIPE DIAMETER
(inches)
6
8
10
12
14
16
18
20
24
TABLE 1LOADING1
AVERAGE WALL THICKNESS
AS TESTED
(inch)
0.429
0.507
0.416
0.575
0.700
0.472
0.692
0.460
0.770
LOAD at 15% DEFLECTION

(lbs/lineal ft)
205
353
102
117
135
189
208
433
390
For SI: 1 inch = 25.4 mm, 1 lb = 14.59 N/m.

Loads are the results of ASTM 2412 testing without safety factors yielding a 15% deflection based on inside diameter.
TABLE 2SYSTEM COMPONENTS
PMG-1023
Page 3
ITEM
DESCRIPTION
SIZE (inches)
ACCESSORIES:20-0027
Foam Trench Block
ACCESSORIES:20-0030
Damper
ACCESSORIES:20-0050
Boot Extension
ACCESSORIES:20-0100A
Air Test Kit
13"
ACCESSORIES:20-0101A
Air Test Kit
8"
ACCESSORIES:20-0200
Boot Reducer
ACCESSORIES:20-0300
Bolt with 1 nut & 2 washers (pkg of 12)
ACCESSORIES:20-0711
Airtite Sealant
BLUE:03-0090
Rubber Gasket for 3" HV
BLUE:03-2510
Pipe
3"
BLUE:03-2511
End Cap
3"
BLUE:03-2530
90 Degree Elbow (Long Sweep)
3"
BLUE:03-2531
90 Degree Elbow (Short Sweep)
3"
BLUE:03-2532
45 Degree Elbow
3"
BLUE:03-2533
22.5 Degree Elbow
3"
BLUE:03-2534
Sound Attenuator
3"
BLUE:03-2535
Sound Attenuator Replacement Cartridge
3"
BLUE:03-2590
Saddle Take Off
3"
BLUE:06-2501
Offset Footer Boot
6"
BLUE:06-2502
90 Degree Boot (4 x 12)
4"x 12" - 16"
4"x 12" to 2 1/4"x 12"

2-1/2" x 1/4"
6"
6"x 8'
BLUE:06-2510
Pipe
BLUE:06-2511
End Cap
6"
BLUE:06-2530
90/45 degree Elbow
6"
BLUE:06-2560
Plenum Adapter with Screws
6"
BLUE:06-2570
Center Saddle - 4 x 12 Boot with screws
6"
BLUE:08-2502
90 Degree Boot (4 x 12)
8"
BLUE:08-2510
Pipe
BLUE:08-2511
End Cap
BLUE:08-2520
Tee
8"x 8'
8"
8"
BLUE:08-2525
Tee Reducer
8"x 8"x 8"-6"
BLUE:08-2530
90/45 Elbow
8"
BLUE:08-2540
Reducer
BLUE:08-2560
8"
BLUE:08-2565
Plenum Adapter with 12" piece & End Cap
8"
BLUE:08-2570
Center Saddle - 4"x12" Boot with screws
8"
BLUE:10-2510
Pipe
BLUE:10-2511
End Cap
10"
BLUE:10-2515
Inline Boot (4 x 12)
10"
BLUE:10-2520
Tee
10"
BLUE:10-2530
90/45 degree Elbow
10"
BLUE:10-2540
Round Reducer
BLUE:10-2545
BLUE:10-2550
Round Reducer
Offset Saddle - 4" x 12" Boot with screws. Fits 10"
pipe
BLUE:10-2560
BLUE:10-2570
Center Saddle - 4 x 12 boot with screws
8"x 6"
10"x 8'
10"x 8"
10"x 8"x 6"
10"
10"
10"
10"- 8"x 6"
BLUE:10-2578
Saddle Reducer (with screws) Fits 10" & 12" Pipe
BLUE:12-2510
Pipe
BLUE:12-2511
End Cap
12"
BLUE:12-2520
Tee
12"
12"x 8'
PMG-1023
Page 4
ITEM
DESCRIPTION
BLUE:12-2530
90/45 Degree Elbow
BLUE:12-2540
Reducer
BLUE:12-2547
BLUE:12-2550
Reducer
Offset Saddle - 4 x 12 boot with screws. Fits 12", 14",
16" & 18" Pipe
BLUE:12-2551
Offset Saddle - 4" x 24" Boot with screws
BLUE:12-2560
SIZE (inches)
12"
12"x 10"
12"x 10"x 8"x 6"
12"
12"
12"
12"x 10"
BLUE:12-2577
Saddle Reducer
BLUE:14-2510
Pipe
BLUE:14-2511
End Cap
14"
BLUE:14-2530
90/45 Degree Elbow
14"
BLUE:14-2560
14"
BLUE:14-2575
Wye
14"
BLUE:14-2577
Saddle Reducer - Fits 14", 16", & 18" Pipe
BLUE:16-2510
Pipe
BLUE:16-2511
End Cap
16"
BLUE:16-2530
90/45 Degree Elbow
16"
BLUE:16-2540
Reducer
16"x 14"
BLUE:16-2547
Reducer
16"x 14"x 12"x 10"
BLUE:16-2560
BLUE:16-2575
Wye
14"x 8'
14"x 12"
16"x 8'
16"
16"
16"x 14"
BLUE:16-2577
Saddle Reducer - Round - Fits 16" & 18" Pipe
BLUE:16-3510F
Pipe with Flange
16"x 8'
BLUE:18-2510
Pipe
18"x 8'
BLUE:18-2511
End Cap
BLUE:18-2530
90/45 Degree Elbow
BLUE:18-2540
Eccentric Reducer
BLUE:18-2560
BLUE:18-2577
Saddle Reducer - Round
BLUE:18-3510F
Pipe with Flange
18"
18"
18"x 16" x14"x 12"
18"
18"x 16"
18"x 8'
18"x 16"
BLUE:18-3541F
Eccentric Reducer with Flange
BLUE:20-0010
Plenum
20"x 24"x 36"
BLUE:20-0015
Plenum
25"x 30"x 48"
BLUE:20-0050
Boot Extension
BLUE:20-0060
Universal Linear Diffuser Adapter
BLUE:20-0061
Linear Diffuser 49" x 7" x 8" O.D.
48"
BLUE:20-0062
Linear Diffused 37" x 7" x 8" O.D.
36"
BLUE:20-0063
Linear Diffuser 25" x 7" x 8" O.D.
24"
BLUE:20-3510F
Pipe with Flange
BLUE:20-3530F
90/45 Degree Elbow with Flange
BLUE:20-3541F
BLUE:20-3542F
Eccentric Reducer
BLUE:20-3575F
Tee/Wye
BLUE: 24-3510F
Pipe with Flange
BLUE: 24-3530F
90/45 Degree Elbow with Flange
BLUE: 24-3541F
BLUE: 24-3575F
Tee/Wye
4x12 - 16"
20"x 8'
20"
20"x 18"
20"x 18"x 16"
20"
24 x 8
24
24 x 20
24
BLUE:24-3542F
24"x 20"x 18"
BLUE:24-3543F
24"x 20"x 18"x 16"
CLAMPS:03-0080
Stainless Steel Clamp
3"
PMG-1023
Page 5
ITEM
DESCRIPTION
SIZE (inches)
6"
CLAMPS:06-0080
Clamps & Gasket Set
CLAMPS:08-0080
Clamps & Gasket Set
8"
CLAMPS:10-0080
Clamps & Gasket Set
10"
CLAMPS:12-0081
Clamps & Gasket Set
12"
CLAMPS:14-0081
Clamps & Gasket Set
14"
CLAMPS:16-0081
Clamps & Gasket Set
16"
CLAMPS:16-0100
Steel Clamp
16"
CLAMPS:16-0912
wide W6403 Gasket
12"
CLAMPS:18-0081
Clamps & Gasket Set
18"
CLAMPS:18-0100
SS Clamp
18"
CLAMPS:18-0912
wide W6403 Gasket
12"
CLAMPS: 20-0081
Clamps & Gasket Set
20
CLAMPS: 24-0081
Clamps & Gasket Set
24
AKDUCT TECHNICAL OVERVIEW

Prepared for Inspectors, Architects, & Contractors
To review all AKDUCT Technical Documents go to http://www.akduct.com/doc
ENGINEER SPECIFICATIONS DIVISION 23

Document located at:
http://www.akduct.com/doc/Engineer_Specification_Division_23.pdf
ICC / PMG-1023
2.0 USES: The CDC Enterprises AK Duct is an underground air duct and fitting system for use in forced
air heating and cooling systems, in accordance with 2003 IMC 603.8.3. When tested in accordance with
ASTM 2412, at the average wall thickness noted in Table 1, the pipe stiffness exceeds 8 psi (55 kPa) at 5%
deflection.
View entire PMG-1023 report at:
http://www.akduct.com/doc/ICC-PMG1023.pdf
AKDUCT PLASTIC vs. PVC DUCTING BY COHEAT TEST METHODOLOGY
This test was conducted by using R10 insulation on the bottom, both sides and the top, which exceeds the
requirements for insulation for both the Wisconsin UDC & CBC codes. The test is a demonstration of heat
transfer through a pressurized air duct system and shows the other factors that may contribute to the
complexity of heat conduction measurements, such as: thermal transmittance that includes convection plus
radiation; pressurized air movement; radiation through a cylindrical surface, emissivity of the duct surface,
thermal diffusivity of underground air ducts; and all could contribute directly or indirectly to the total fuel
utilization efficiency of the duct system.
View entire TEMPERATURE PERFORMANCE TEST OF AKDUCT PLASTIC vs. PVC DUCTING BY
COHEAT TEST METHODOLOGY at:
http://www.akduct.com/doc/CDC-AKDUCT-PVC-R-10-Coheat-99090_Final_Draft_R21.pdf
COMMERCIAL AIR TEST
The flange joint sustained 2-1/2 times the rate pressure or 25 inches WC pressure for 1 hour along 40
inches / WC and 50 inches W. pressure for 1 hour, with no bubble leakage indicated or separation of the
joints. http://www.akduct.com/doc/PRESSURE_TESTING_OF_ 20inch_flange_Duct_report_09078
INSTALLATION INSTRUCTIONS
http://www.akduct.com/doc/AKDUCT_INSTALLATION_INSTRUCTIONS.pdf
PRESSURE TEST OF 10 DUCT PIPE / SUMMARY OF RESULTS:
The AKDUCT 10 plastic duct pipe joint connection/clamping system in an unrestrained state, sustained an
internal pressure of 1.5 psi (41.5 WC) for 5 minutes with no leakage or separation.
The system momentarily reached the pressure of 1.75 psi (48.4 WC) at which point the end-cap was noted
pushing out of the clamp until it separated enough that leakage occurred.
The tensile force (pull apart pressure) on the system joints was calculated to be 170 lb at 1.5 psi and 198 lb
at 1.75 psi.
View the entire Pressure Test report at:
http://www.akduct.com/doc/Pressure_Test_Result-90760.pdf
MOLD GROWTH & HUMIDITY TEST / PROCEDURE & RESULTS:

PROCEDURE: The sample was evaluated in accordance with UL 181, Section 11.0. Four samples were
exposed to Chaetomium Globosium for 60 days.
RESULTS: Growth Observed on all four samples; NONE.
View entire Mold Growth & Humidity Test report at:
http://www.akduct.com/doc/Mold_Growth_and_Humidity_Test.pdf
Confidential
Page 1
03/31/09

TOXIC GAS GENERATION / PROCEDURE & RESULTS:

PROCEDURE: Specimens were exposed to flaming conditions in the smoke chamber, in accordance with
procedures in ASTM E662.
View entire Toxic Gas Generation test procedure and results at:
http://www.akduct.com/doc/material_and_combustion.pdf
RESULTS: Below are Tables of the results of flaming AKDUCT material and no toxic gases are detected
for HCN, HF and SO2. The small amounts detected for HCL, NOX, and CO are well below the levels
determined to be an Immediate Danger to Life and Health (IDLH), and the small levels also would pass
compliance within a standard workplace environment by published OSHA guidelines for workplace safety.
CO
HF
HC1
NOx
S02
HCN
carbon monoxide
hydrogen fluoride
hydrogen chloride
nitrogen oxides (both NO, nitric
oxide, and N02, nitrogen dioxide,
are detected)
sulfur dioxide
hydrogen cyanide
Results
Table 2 Test Results with notations
(Concentrations in ppm unless otherwise noted)
No.
HC1
HCN
HF
1 Flaming
6
N.D.
N.D.
2 Flaming
4
N.D.
N.D.
Average
5
N/A
N/A
NOx
15
15
15
S02
N.D.
N.D.
N/A
CO
150
110
130
NOTES: N.D. = None Detected; N/A = Not Available
BELOW FLOOD ELEVATION TESTING / PROCEDURE & RESULTS:

PROCEDURE: Testing of the AKDUCT assembly with pipe and fittings with 8 joint connections was
conducted by submerging the assembled system under 4 feet of water for 24 hours.
RESULTS: The plastic duct mockup (AKDUCT) with 8 joint connections following 24 hours
submergence under 4 feet of water showed NO leakage of water into the interior passageway.
The results are included in the 2008 ICC PMG LC 1014 listing.
View entire Below Flood Elevation test procedure and results at:
http://www.akduct.com/doc/AK%20DuctCDC-97818.pdf
KFI ENERGY ANALYSIS COMPARISON REPORT / EXECUTIVE SUMMARY:
Karges-Faulconbridge Inc. completed an independent analysis of the data of the June 28, 2007 report titled
Temperature Performance Test of AKDUCT vs. PVC conducted by a certified laboratory. The Thermal
Distribution Efficiency (TDE) for AKDUCT was determined to be 95% and the TDE for the PVC was
determined to be 93% from the data collected for temperature (in BTUH) for input and output. The
Thermal Distribution Efficiency of the AKDUCT is essentially the same as the PVC Duct System which
was insulated with R-10 per the standard referenced design by typical state building codes for energy
efficiency.
View entire KFI Energy Analysis Comparison Report Cover Letter & Executive Summary at:
http://www.akduct.com/doc/kfi_Energy_Analysis_Comparison_Report_AK_v_PVC.pdf
Confidential
Page 2
03/31/09

Minnesota Department of Labor & Industry :

The Board finds that AKDUCTs thermal properties satisfy the intent of the Minnesota Building Code
(Minnesota Rule 1346.0603 Subpart 7;603.7.6)
View Letter goto http://www.akduct.com/doc/Mn. Appeals Decision akduct.pdf
Confidential
Page 3
03/31/09
MAXSEAL is a butyl
rubber sealant with a
Tedlar facing to give
it excellent weather
ability in exterior and
interior sealing and
patching
applications
MAXSEAL
Seals & Bonds
Punctures in Roof, Flashing,
Vents, Ductwork and seams.
INSTANT TACK
UV RESISTANT
BUTYL RUBBER BASE
FORMS TO IRREGULAR SURFACES
NON-STAINING
Technical Data
Application
Color
Gray - butyl tape with gray

Tedlar facing
Temperature Above
Solids
100%
Method
Odor
None
Preparation
Shrinkage
Elongation
Service Temperature
None
54%
-40F to +250F
Excellent to water, water
vapors, ozone and mild
alcohols
Instant tack, full 24 hours
Temperature
Storage
Chemical Resistance
Bonding Time
40F
Trim to fit, remove
release liner. Apply
to clean, dry surface
Area is clean from
debris and oils
Moderate conditions
Shelf Life - 1 Year
Testing Results
AAMA Specification 804.1-85
1.2.4.1 Basic Visual Backing
1.2.4.2.1 Hardness Shore
1.2.4.3 Yield Strength
1.2.4.4 Sag
1.2.4.5 Vehicle Migration
1.2.4.6 Low Temperature Flexibility
1.2.4.7 Water Resistance
1.2.4.8 Penetration
Requirements
No surface cracks,
bond loss staining or
vehicle bleed
00 not greater than
Oven
Unaged
aged
6psi
10psi
1/16
None
No cracks or loss of
adhesion
No voids, cracks, or
separation
Not less than 50
Results
Pass
Pass
Pass
90% cohesive
failure
Pass
Pass
Pass
Pass
Pass

Phone 763-416-7773
FAX 763-416-7774
contactus@cdcei.net
www.akduct.com
AKDUCT AIRTITE SEALANT block co-polymer

adhesive sealant. With unique rubber/resin
matrix formed when cured gives AIRTITE
bonding strength and flexibility.
Color
White, Black, Silver
Solvent
Aromatic Hydrocarbons
Weight per Gallon

Solids Content
8.3 Lb
76% (+/- 2%)
75 seconds/ .104 orifice, 40 psi
@ 78F
300%
-40F to +250F
Excellent to water and mild
acids
1 to 1-1/2 Minutes
24 Hours
7 Days
Viscosity
Elongation
Service Temperature
Chemical Resistance
Skin Over/Tack Free
Initial Cure Time
Full Cure Time
Seals & Bonds
A Product of
Testing Results
Ultimate Tensile
Strength
1490(psi)
ASTM-D412
Shear Strength
99(psi)
ASTM-D1002
Cleavage Peel
Resistance
38 (lbs/in-width)
Durometer Hardness
scale A 48
ASTM-D3807
NON-SAGGING
STAYS FLEXIBLE
ULTRA VIOLET STABILITY
NON-STRINGING
LOW VOC
ASTM-D2240
Additional Specifications
U.S.D.A. Acceptability:
Product meets the U.S.D.A.

require meets for use in meat
and poultry processing areas
under U.S.D.A. inspection.
F.D.A. Acceptability:
Meets 21CRF175.105
Package Size
Case Pack
10.3 oz. Cartridge
24
Storage
Temperature Moderate conditions

1 Year Shelf Life
Application
Temperature
Above 40F
Method
Standard Caulking Gun
Preparation
Apply to clean, dry surface.

Adequate ventilation required
Clean Up
Disposal
Clean tools with Mineral Spirits

According to Local, State and
Federal Laws
Phone 763-416-7773
FAX 763-416-7774
contactus@cdcei.net
www.akduct.com

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CDC ENTERPRISES, INC.

RESIDENTIAL. COMMERCIAL. HIGH VELOCITY.

The Evolution Of DuctWork

AKDUCT Associate Installation Technician - AAIT

CDC ENTERPRISES, INC. TRAINING

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CDCEI and NATE

AIT Program is a subset of

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CDC Enterprises, Inc. training is for underground air duct installation.

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Three Types of Training Courses

AKDUCT Installers Training MAIT

Take Off, Materials List, Winning Bids

Two Hours Lecture Only

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High-level Overview of CDC ENTERPRISES

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High Level Explanation of What we Do

AKDUCT Associate Installation Technician - AAIT

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Created for underground air duct applications

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AKDUCT INSTALLATION TRAINING

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Building Codes & Regulatory

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AKDUCT INSTALLATION TRAINING

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Building Energy SAVINGS

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The finished product is

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Detail overview of AKDUCT

Duct configuration - extended plenum

Duct configuration - reducing extended plenum

Duct configuration - perimeter radial

Duct configuration - perimeter loop

Duct configuration - branching flexible

Duct configuration - concentric

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IDENTIFY AKDUCT FITTINGS