1 Installation Guide Silcon DP300E - 400V

Silcon DP300E Series 400V Installation Guide
Copyright 1999 APC Denmark A/S Due to continuous product development information given in this guide is subject to change without notice.
7OH0001 GB rev. 10
7OH0001 GB rev. 10
Installation Guide Silcon DP300E 400V
7OH0001 GB rev. 10
Contents:
1.0 2.0 3.0 Introduction Unpacking Placing
3.1 3.2 3.3 Requirements on the installation site Dimensions Foot prints
4.0
Connection
4.1 4.2 4.3 Connecting the Silcon DP300E System Integration Interface Communication interface - ComInterface
5.0 6.0
Starting up Programming parameters

6.1 6.2 6.3 6.4 General Parameters Programming of system configuration parameters Programming of battery monitor
7.0 8.0
Switching off Options/Accessories

8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 Service Bypass Panel SBP300E - General arrangement MCCB/Fuse-box Battery Cubicle Isolation transformer module Parallel/Redundant operation Relay Board Weight Equalizer Remote Display
9.0
Alarms
9.1 9.2 9.3 9.4 Introduction Displaying the alarm stack Displaying the events stack Possible Alarms
10.0 System specifications

10.1 Technical data 10.2 Back-up time, dimensions, and weight
11.0 Software
11.1 Choice of software 11.2 Configuration code at normal operation 11.3 Choice of cable
12.0 How to contact APC

7OH0001 GB rev. 10
Warning
Read the warnings below before you start up connecting the UPS. 1. This UPS system contains hazardous AC and DC voltages and is supplied from more power sources! 2. Only qualified electricians are allowed to perform the installation according to national and local codes! 3. This UPS system has no built-in disconnecting devices for the external AC and DC input power sources. Disconnecting devices must be provided as external parts in connection with the installation! 4. The Installer must provide each external disconnecting device for this UPS system with labels having the following wording: "Isolate the Uninterruptible Power Supply (UPS) as instructed in this guide before working on the circuit". 5. This system is equipped with an auto-start function. If activated the system may start without warning. Please refer to chapter 6: Programming parameters in this guide to ensure de-activation.
7OH0001 GB rev. 10
Introduction Unpacking
1.0 Introduction
The information given in this installation guide is of general nature for the local authorized electrical installer. For the installation, please refer to national and local electrical codes.
2.0 Unpacking
Warning: Do never lift or transport the system without the internal front cover plate mounted and fastened with screws. 1. 2. 3. 4. Unpack the system by removing the screws on the top and bottom part of the packaging side plates and lift up the side plates as a whole. Check that the type sign placed inside on the front door corresponds to the ordered system, especially with respect to input / output voltages. To simplify later identification of the installed system please transfer the data from the type sign to the below blank copy. Transport the system to the installation site by lifting underneath by means of a fork lift.
Copy of type sign (without batteries):
Copy of type sign (with batteries):
7OH0001 GB rev. 10
Placing
3.0 Placing
3.1 Requirements on the installation site
The system is designed with all parts accessible from front or top, and cable entries from bottom. The system can be placed close to walls, only free space for front door opening has to be ensured. Sufficient cooling has to be ensured by a free space of min. 500mm above the ventilation slots in the top cover. Avoid placing the system in direct sunlight.
3.2
Dimensions
3.2.1 Dimensions Silcon DP310E-DP380E Cubicle Dimensions H*xWxD - 1400xWx800 [mm]. W as in below table: * H is 1500 mm for optional IP31 cubicles Without Batteries System DP310E DP310E w. int. iso. tr. DP320E DP320E w. int. iso. tr. DP340E DP360E DP380E 600 800 600 800 600 800 800 Built-in Batteries* 1xBP I 600 800 600 800 2xBP I 800 800 1000 3xBP I 1000 1000 Separate Battery Cubicles** 1xBP II 1xBP III 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000
* BP I = Battery Pack I = 1x64x7 Ah batteries **BP II = Battery Pack II = 1x64x24 Ah batteries BP III = Battery Pack III = 1x64x38 Ah batteries Cubicles 600 mm wide
1400 mm
Isolation transformer DP310E-DP380E
DP310E/DP320E with 1xBP I
DP340E without batteries
800 mm wide
1400 mm
7OH0001 GB rev. 10
DP310E/DP320E with 1xBP I & int. iso. transf.
DP360E/DP380E
Battery cubicle for 1xBP II
Placing
1000 mm wide
1400 mm
DP340E with 2xBP I
Battery cubicle for 1xBP III
3.2.2 Dimensions Silcon DP3120E-DP3480E System DP3120E DP3160E DP3240E DP3320E DP3480E Cubicles 1125 mm wide 1600 mm wide 1900 mm wide Height [mm] 1800 1800 1800 1800 1800 Width [mm] 1125 1125 1600 1600 1900 Depth [mm] 800 800 800 800 800
1800 mm
DP3120E-DP3160E
DP3240E-DP3320E
DP3480E
825 mm wide
1600 mm wide
1800 mm
Empty for Iso. transformer switch gear DP3120E-DP3320E
Iso. transformer DP3480E
7OH0001 GB rev. 10
Placing
3.3 Foot prints
3.3.1 600 mm cubicle for Silcon DP310E/DP320E with 1xBP I or isolation transformer Silcon DP310E-DP380E
3.3.2 800 mm cubicle for Silcon DP310E/DP320E with 1xBP I & internal isolation transformer or 2xBP I
7OH0001 GB rev. 10
Placing
3.3.3 1000 mm cubicle for Silcon DP310E/DP320E with 3xBP I
55
55 60
Rear
80 45
Power cable entry
400
35
315
545 800
Com. cable entry 385 40 810 1000 385 40 55
195
55 40
Front
3.3.4 600 mm cubicle for Silcon DP340E without batteries
7OH0001 GB rev. 10
50 80
205
70
Placing
3.3.5 1000 mm cubicle for Silcon DP340E with 2xBP I
55
140
Rear
80 45
Power cable entry
400
100
460 Com. cable entry

50
195
545 800
385 55 40
40 810 1000
385 40 55
Front
3.3.6 800 mm cubicle for Silcon DP360E/DP380E
55
140
Rear
80 45
Power cable entry
400
105 Com. cable entry
55 50
195
545 800
55 40
610 800
40 55
Front
7OH0001 GB rev. 10
10
50 80
195
50 80
195
Placing
3.3.7 1125 mm cubicle for Silcon DP3120E-DP3160E
Rear
775 750
Power cable entry
115 50
Com. cable entry

50 25
1100 445 565 730 800 25 95
1125
Front
3.3.9 825 mm cubicle for isolation transformer Silcon DP3120E-DP3320E or switch gear
Rear
775
150
Power cable entry

70 25
730 800 25 95
825
Front
7OH0001 GB rev. 10
800
11
800
Placing
3.3.9 1600 mm cubicle for Silcon DP3240E-DP3320E
Rear
775 750
Power cable entry
105 45
Com. cable entry

50 25
1210
1280
1545
1600
Front
3.3.10 1900 mm cubicle for Silcon DP3480E
Rear
775 750
Power cable entry
1600
760
425
570
830
25
95
800
115 55
Com. cable entry

50 25
1505 1575 1875 575 445 855 925 25 95
1900
Front
7OH0001 GB rev. 10
12
800
Placing
3.3.11 1600 mm cubicle for isolation transformer Silcon DP3480E
Rear
775
150 70
Power cable entry

25
1505
1600
Front
1575 1600
760
830
25
95
7OH0001 GB rev. 10
800
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Connection
4.0 Connection
4.1 Connecting the Silcon DP300E
4.1.1 Connecting Silcon DP310E - DP320E Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 35 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions.
SYSTEM
Note: Glandplate in bottom of system must be mounted.
DP310E DP320E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 20 20 20 4 40 40 40 10 SYSTEM
EXT. EXT. MAX EXT. EXT. INPUT PE OUTPUT OUTPUT CABLE CABLE FUSE CABLE [mm2] [mm2] [A] [mm2] 400V 415V 4 4 4 16 2,5 10 10 10 35 6 EXT.** SYSTEM EARTH CABLE [A] 4 4 EXT. BATT. MCCB [mm2] 25 50 EXT. BATT. CABLE [mm2] 4 10
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
* Din gl types
DP310E DP320E
7OH0001 GB rev. 10
EXT. ALARM CABLE [max mm2] 2 2
Cable sizes refer to PVC insulated at max. 30C ambient. ** Must be rated as external PE cable as mains system is not supplying PE.
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Connection
4.1.2 Connecting Silcon DP340E
Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2
Note: Ensure correct phase rotation of mains input voltage!! Max. cable size: input: 120mm2 output: 120mm2 battery: 70mm2 If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions.
SYSTEM
DP340E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 80 80 80 25
EXT. EXT. MAX EXT. EXT. INPUT PE OUTPUT OUTPUT CABLE CABLE FUSE CABLE [mm2] [mm2] [A] [mm2] 400V 415V 25 25 16 63 16
* Din gl types
SYSTEM
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
DP340E
EXT. ALARM CABLE [max mm2] 2
EXT.** SYSTEM EARTH CABLE [A] 10
EXT. BATT. MCCB [mm2] 63
EXT. BATT. CABLE [mm2] 16
7OH0001 GB rev. 10
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Connection
4.1.3 Connecting Silcon DP360E-DP380E
Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2
Note: All external cable dimensions are recommended. Please refer to local legal provisions
SYSTEM
DP360E DP380E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 125 125 125 50 160 160 160 70 SYSTEM
EXT. EXT. MAX EXT. EXT. INPUT PE OUTPUT OUTPUT CABLE CABLE FUSE CABLE [mm2] [mm2] [A] [mm2] 400V 415V 50 50 16 100 35 70 70 35 125 50 EXT.** SYSTEM EARTH CABLE [A] 25 25 EXT. BATT. MCCB [mm2] 125 125 EXT. BATT. CABLE [mm2] 50 50
* Din gl types
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current
DP360E DP380E
EXT. ALARM CABLE [max mm2] 2 2
7OH0001 GB rev. 10
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Connection
4.1.4 Connecting Silcon DP3120E-DP3480E Right side view Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2 Relay board Please refer to 8.6
Battery
Front view System Integration Interface Please refer to 4.2 Communication Interface Please refer to 4.3 Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory. Paralle Controller Please refer to 8.5
SYSTEM
Note: All external cable dimensions are recommended. Please refer to local legal provisions
380V DP3120E 250 DP3160E 315 DP3240E 500 DP3320E 630 DP3480E 1000
* Din gl types
EXT. INPUT FUSES* FM [A] 400V 415V 250 250 315 315 500 500 630 630 1000 1000
EXT. EXT. MAX EXT. EXT. INPUT PE OUTPUT OUTPUT CABLE CABLE FUSE CABLE [mm2] [mm2] [A] [mm2] 380V 400V 415V 120 120 120 50 200 95 185 185 185 70 250 150 2//120 2//120 2//120 95 400 2//95 2//185 2//185 2//185 150 500 2//150 3//185 3//185 3//185 185 800 3//150 EXT.** SYSTEM EARTH CABLE [A] 25 25 25 25 25 EXT. BATT. MCCB [mm2] 200 250 400 500 800 EXT. BATT. CABLE [mm2] 95 150 2//95 2//150 3//150
SYSTEM
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current
DP3120E DP3160E DP3240E DP3320E DP3480E
EXT. ALARM CABLE [max mm2] 2 2 2 2 2
7OH0001 GB rev. 10
Cable sizes refer to PVC insulated at max. 30C ambient. 7OH0001 GB rev. ** Must be rated as external PE cable as mains system is not supplying PE. 10
17
Connection
4.2 System Integration Interface
4.2.1 Introduction
Note: Use of the same designations in your diagrams make information exchange much easier.
Silcon DP300E
The system Integration Interface (SII) is the control link between the UPS and the system main switches as shown in the above diagram. The purpose is to ensure correct operation of the switches without losing the system output power. Position information from auxiliary contacts on the main switches are the inputs for the SII-board and the outputs are the lamp signals giving the green light for operating the specific switches. Besides above the SII-board also have input facilities for emergency shut down and temperature compensation of the charge voltage for systems with external battery. Battery operation and Common fault are the two main status relay signals also coming from the SII-board.
7OH0001 GB rev. 10
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Connection
4.2.2 Connections
Remarks: X003 and X004, auxiliary contacts: When switching Q001, Q002, MCCB1 and MCCB2 from ON to OFF the auxiliary contacts have to give a signal before the corresponding mains switch is opened. When switching from OFF to ON the auxiliary contact has to be activated with max. 0.5 sec. delay from the corresponding main switch. When switching Q003 from OFF to ON the auxilliary contact has to give a signal before Q003 is closed. When switching from ON to OFF the auxilliary contact has to be activated with max. 0.5 sec. delay.
7OH0001 GB rev. 10
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Connection
X005, output relays: The battery operation signal is 30 secs. delayed, but inhibited during battery tests. The common fault relay is delayed. Standard factory setting is 10 secs. but other periods can be programmed as described in 6.3. Same phase as power source for the output relays is mandatory for voltages above 170V.
4.3
Communication interface ComInterface
4.3.1 Introduction The ComInterface having 3 ports - is used when an interaction between UPS and e.g. a computer system has to be established. The main purpose is to ensure a controlled shut down of the computer in case of failures in the mains supply.
4.3.2 Connections
1
7OH0001 GB rev. 10
20
Starting up
5.0. Starting up
5.0.1 Starting up Silcon DP310E-DP380E
Silcon DP340E
Silcon DP310EDP320E
1.
Ensure that the system has been a stable environment for at least 12 hours to ensure any condensation has been evaporated before starting up. Prepare the system by opening the front door(s). Remove the two screws from the top cover. Lift up the front part of the top cover and remove it (only for DP310E-DP320E). Display shows
2. Note: If the starting up procedure for any reason is interrupted wait until the display shows the step 4 picture and repeat from this step.
3.
Switch on the mains power supply
System type XXX XXX kVA - XXX Stop charge DC capacitors : YES Start charge DC capacitors : YES Data stored Start charge DC capacitors : YES Insert fuse or close MCB
4. Warning: Do not insert F020 or F021 or external battery fuses/MCCBs without the display showing Insert fuse or close MCCB otherwise you may damage the UPS. If there is a fault in the charge circuit the display will show: DC capacitor charge error. Do not insert F020 or F21 or close MCB, but call for assistance. 5.
Wait about 10 seconds Press on the keyboard
6. 7.
Press
on the keyboard
Wait about 1 second
8.
Wait about 1 minute
9.
Warning: If Autostart is active (please refer to 6.2) the UPS will start up automatically after step 9 with a delay of 1 minute.
a) Systems with built-in batteries (only possible with DP310E, DP320E and DP340E). Insert F020 and F021. b) Systems with external batteries. Insert battery fuses/close battery MCCBs in fuse/ MCCB box or battery cubicle. Please refer to LED indication and labeling in fuse/MCCB box or battery cubicle.
** System OFF **
10. Press the green ON key. 11. Remount the top cover (remember earth wire) and close the front door. The system is now started up and ready for use.
Normal operation load power XX%
7OH0001 GB rev. 10
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Starting up
5.0.2 Starting up Silcon DP3120E-DP3480E
Green / ON Red / OFF
1.
Ensure that the system has been a stable environment for at least 12 hours to ensure any condensation has been evaporated before starting up. Prepare the system by opening the front door(s). Display shows
2. Note: If the starting up procedure for any reason is interrupted wait until the display shows the step 4 picture and repeat from this step.
3.
Switch on the mains power supply
System type XXX XXX kVA - XXX Stop charge DC capacitors : YES Start charge DC capacitors : YES
4. 5.
Wait about 10 seconds Press on the keyboard
Warning: Do not insert/close battery fuses/MCCBs without the display showing Insert fuse or close MCCB otherwise you may damage the UPS. If there is a fault in the charge circuit the display will show: DC capacitor charge error. Do not insert battery fuses or close MCB, but call for assistance.
6. 7.
Press
on the keyboard
Data stored Start charge DC capacitors : YES Insert fuse or close MCB
Wait about 1 second
8.
Wait about 1 minute
9.
Close MCCBs in battery MCCB box. Please refer to LED indication and labeling in MCCB box.
** System OFF **
Warning: If Autostart is active (please refer to 6.2) the UPS will start up automatically after step 9 with a delay of 1 minute.
10. Press the green ON key. 11. Close the front door.
The system is now started up and ready for use.
7OH0001 GB rev. 10
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Programming parameters
6.0
6.1
General
Below listed parameters can be programmed directly from the keyboard during the commissioning. Parameters are programmed as shown in the example 6.2.3.
6.2
6.2.1
Parameters
Parameter Bypass Note: The system must not run in bypass mode for longer periods of time as the batteries will not be recharged. Language
Setting* YES, NO GB, D, F, DK, S, SF NL, PL, CZ E, P, SK, H YES, NO YES, NO
Comments YES will switch the system into bypass mode Language of text in display
Autostart Remote shutdown active Remote shutdown Remote shutdown time
Automatic restart by mains return (1 min. delay). Ensures quick battery recharge. Shutdown of UPS by remote signal when in battery operation. Saves battery energy.
HIGH, LOW Nature of remote shutdown signal polarity 0, 1, 2, 3, 4 5, 6, 7, 8, 9 10 min. Time delay on remote shutdown of UPS
Battery capacity test
Initiates check of back-up time. The measured time is from start until it reaches low DC warning level (Se section 8.4) Initiates checks of battery condition by 25% discharging. Activates the battery monitor test in cyclic intervals (standard 3 months) Pressing the and key after selecting this parameter resets alarms and flushes messages in the alarm stack YES results in boost charge (10 hours) YES results in boost charge after battery operation. (10 hours) Local date can be entered Local time can be entered
Battery monitor test** Automatic battery test** Battery monitor reset**
3, 6 months
Boost charge Autoboost charge Enter new date Enter new time
YES, NO YES, NO YYMMDD HHMMSS
* Text in bold letters are the factory standard setting ** Only for systems with Battery Monitor active
7OH0001 GB rev. 10
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6.2.2 Keys used for programming
Note: The display accuracy is 1%, 1 digit.
6.2.3
Programming example - switch to bypass operation Display shows to enter parameter stack or until to store to exit Bypass operation load power xx% until
Action 1. Press 2. Press 3. Press 4. Press 5. Press
Bypass operation : NO
Bypass operation : YES
To return to normal operation Action 6. Press 7. Press 8. Press 9. Press 10. Press to enter parameter stack or until to store to exit Normal operation load power xx% until Bypass operation : YES Bypass operation : NO Display shows
7OH0001 GB rev. 10
Programming of the other parameters can be performed in exactly the same way.
24
6.3 Programming of system configuration parameters
The system configuration parameters are protected by a password because most of them are critical for correct operation of the system. Wrong programming can for example destroy the battery or cause loss of output voltage during operation!! 6.3.1 System configuration parameters Parameter Isolation trafo mains Isolation trafo output Delta soft start time Setting* YES, NO YES, NO 1, 10, 20, 40 secs. YES, NO 410-460V 438V 438-460V 438V 336-384V 336V Comments YES if optional input isolation transformer is present YES if optional output isolation transformer is present Input current switching in ramp function. Higher values used together with smaller/ unstable diesel generators YES for systems with external static bypass switch Setting of float charge voltage at 20C (Aut. compensation for deviations) Setting of boost charge voltage at 20C (Aut. compensation for deviations) Warning for discharged battery
External SSW present Normal charge voltage Boost charge voltage Low battery warning Low battery shut down Synchronization Redundant operation
326 - 336V Switches off the system at min. permissible 326V battery voltage 0.25, 0.5, 1 Synchronisation speed. Higher values used 2, 4 Hz/sec with very unstable mains frequencies. YES, NO YES if more systems have to operate in a parallel redundant configuration Alarm for too high battery ambient temperature Delay before the common fault alarm relay is activated YES resets system locked in bypass or battery operation mode caused by system failures (Only for service personnel) Expected back-up time for UPS in minutes, when running at 100% ohmic load. Time used by the ABM.** Total battery capacity in Ah. Setting used by the ABM.**
High battery temperature 15-40C 35C Common fault delay Reset operation mode lock Expected back-up time [min.] Battery capacity in [Ah] 0, 10, 20 30 secs. YES, NO
0,1-999,9 5,0 0,1-999,9 7,0
* Text in bold letters are the factory standard setting ** Advanced Battery Monitor
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6.3.2 Programming example change charge voltage to 446V* Action Warning: If not completely sure about the consequences of changing a parameter please contact your local dealer! 1. Press and simultaneously to open for password input 2. Enter password 28 28 28 by pressing Last selected parameter Normal charge voltage : 438 Normal charge voltage : 446 Data stored Normal charge voltage : 446 Normal operation load power XX% Display shows Key in password :
3.
Press
or
until
4.
Press
5. 6. 7.
Press
to store
Wait about 1 second Press to exit
6.3.3 Programming example - change to output isolation transformer present* Action 1. Press and simultaneously to open for password input 2. Enter password 28 28 28 by pressing Last selected parameter Isolation trafo output : NO Isolation trafo output : YES Data stored Isolation trafo output : YES Normal operation load power XX% Display shows Key in password :
3.
Press
or
until
4.
Press
for change
5. 6. 7.
Press
to store
Wait about 1 second Press to exit
7OH0001 GB rev. 10
*For charge voltages, battery warnings and shut down voltages and high battery temperature the parameter is changed by entering the actual value like example 6.3.2. The other parameters are selected by pressing the key as step 4 in example 6.3.3. - one or more times.
26
6.4 Programming of battery monitor
Display shows and simultaneously to open for password input 2. Enter password 28 28 28 by pressing Last selected parameter Expected back-up time [min.]: XXX.X Key in password :
Action 1. Press
3. 4.
Press
or
until
Enter the expected back-up time in min. at 100% ohmic (pf = 1) load, when the inverter has a mean efficiency of approx. 94% Press Data for DP310E: A-Pack (7Ah) = 14.0 min. Expected back-up time [min.]: 14.0
5.
Press
to store data
Data stored
6.
Press
or
until
Battery capacity in [Ah]: XX.X Battery capacity in [Ah]: 7.0
Press
to set Ah = 7.0 for battery
8.
Press
to store data
Data stored
9.
Press
to exit
Installation of new batteries: When installing new batteries the procedure in 6.4 MUST be carried out, otherwise the monitor may give false alarms.
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Switching off
7.0
7.0.1
Switching off
Switching off Silcon DP310E-DP380E
Silcon DP340E
Silcon DP310EDP320E
1.
Prepare the system by opening the front door(s). Remove the two screws for the top cover. Lift up the front part of the top cover and remove it (only for the DP310E-DP320E).
2.
If the system is equipped with an external service bypass switch please refer to chapter 8.1. If not continue with the next point (3) and observe that this next step will interrupt the system output voltage!!! Display shows Press the green ON and the red OFF keys simultaneously. The acoustic alarm sounds for 30 sec.* ** System OFF **
3.
Warning: Batteries out of service could be damaged if not recharged every 3rd month. Warning: Internal DC-capacitor may contain energy even after the UPS has been switched off.
4.
Switch off the mains power supply The red alarm LED below the display ligths. The acoustic alarm sounds for 30 sec. a) Systems with built-in batteries (only possible for DP310E, DP320E, and DP340E). Open F020 and F021. b) Systems with external batteries. Open battery fuses/switch off battery MCCBs in fuse/MCCB box or battery cubicle. Please refer to LED indication and labeling in fuse/ MCCB box or battery cubicle. The acoustic alarm sounds shortly.
** System OFF **
5.
Blank
*The acoustic alarm can be reset by the
key.
The UPS is now isolated. Maintenance/repair work can take place or the UPS can be disconnected and removed.
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Switching off
7.0.2 Switching off Silcon DP3120E-DP3480E
Green / ON Red / OFF
1. 2.
Prepare the system by opening the front door(s). If the system is equipped with an external service bypass switch please refer to chapter 8.1. If not, continue with the next point (3) and observe that this next step will interrupt the system output voltage!!! Display shows Press the green ON and the red OFF keys simultaneously. The acoustic alarm sounds for 30 sec.* ** System OFF **
3.
Warning: Batteries out of service could be damaged if not recharged every 3rd month.
4.
Switch off the mains power supply The red alarm LED below the display ligths. The acoustic alarm sounds for 30 sec. Switch off battery MCCBs in MCCB box. Please refer to LED indication and labeling in MCCB box. The acoustic alarm sounds shortly.
** System OFF **
5. Warning: Internal DC-capacitor may contain energy even after the UPS has been switched off.
Blank
*The acoustic alarm can be reset by the
key.
The UPS is now isolated. Maintenance/repair work can take place or the UPS can be disconnected and removed.
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Options/Accessories
8.0 Options/Accessories
8.1 Service Bypass Panel SBP300E - General arrangement
B
UPS SERVICE BYPASS
SYSTEM INPUT
SBP-310/320E
Refer to installation guide for operation instructions Operate Q002/Q003 only whien H002/H003 is on H003 H002 SYSTEM OUTPUT
Q001
Q003
BYPASS
Q002
Centres for fixing holes in rear of enclosure
UPS INPUT
This panel has two sources of power
UPS OUTPUT
4 x 6.5mm: SBP-310/320E & SBP-340E 4 x 8.5mm: SBP-360E & SBP-380E
Type
External System I/P fuse [A] 20 40 80 125 160
Maximum System I/P System O/P Maximum Maximum conditional / UPS I/P / UPS O/P external cable size/ short circuit cable cable System O/P stud size current [kA] [mm2]** [mm2]** fuse [A]*** 15 15 25 30 30 4 10 25 50 70 2.5 6 16 35 50 16 32 63 100 125 16mm2 16mm2 25mm2 M8/M10 M12
Dimensions HxWxD [mm]
Weight [kg]
Fixing centres AxB [mm 2] 240x240 240x240 270x330 460x660 460x660
SBP-310/320E SBP-310/320E SBP-340E SBP-360E SBP-380E
315x305x125(175*) 315x305x125(175*) 350x400x125(175*) 560x750x175(235*) 560x750x175(235*)
7 7 11 30 32
***
**
If no external System O/P fuse is mounted or it has a higher value than the above, then the System O/P and UPS O/P cables should be the same size as the System I/P and UPS I/P cables. Sizes according to IEC 364-5-532 for PVC insulated copper cables at max. ambient temperature 30C, installation method B: Insulated conductors in conduit on wall. Please refer also to local legal provisions. Note that single phase Switch Mode Power Supply loads increase the neutral current! At 100% SMPS load the neutral cable should be dimensioned for 200% of the phase current. Depth of enclosure including switch handles.
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Options/Accessories
Mains supply Load Silcon DP300E
UPS SERVICE BYPASS
SYSTEM INPUT
SBP-310/320E
Refer to installation guide for operation instructions Operate Q002/Q003 only whien H002/H003 is on H003 H002 SYSTEM OUTPUT
Service Bypass Panel
Q001
Q003
BYPASS
Q002
UPS INPUT
This panel has two sources of power
UPS OUTPUT
O/P
I/P
SBP signalling
10 x 0.75mm2 (max. 2mm2)
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8.1.1 Service Bypass Panel SBP300E
8.1.2 Wiring up Silcon DP300E with SBP300E in a TN-C-S Network
Silcon DP300E
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8.1.3 Wiring up Silcon DP300E with SBP300E in a TN-S Network
Silcon DP300E
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8.1.4 Operating the external service bypass switch
8.1.4.1 Bypassing the UPS
Action Display shows Bypass operation : NO Bypass operation : YES
1. 2. 3. 4.
Press Press Press Press
on the keyboard or on the keyboard until
on the keyboard on the keyboard
Lamp indication on bypass panel 5. Check lamp indication on the bypass panel The Green lamp (H003) above the bypass switch handle (Q003) lights The Green lamp (H002) above the output switch handle (Q002) lights Only the lamp (H002) above the output switch handle (Q002) lights now
6.
Turn the external bypass switch (Q003) to position 1
7.
Turn the output switch (Q002) to position 0
Display shows 8. Open the front door and press both the green ON and the red OFF key simultaneously The acoustic alarm sounds for 30 sec.* Warning: If the UPS is out of service for more than 8 days the connected batteries might be damaged. Refer to total Switching off as described in chapter 7.0. **System OFF**
9.
Turn the input switch to position 0 The red alarm LED below the display lights and the acoustic alarm sounds for 30 sec.
* The acoustic alarm can be reset by the
key
EMERGENCY (UPS not alive) 1. 2. 3. 4. Turn the input switch (Q001) to position 0. Turn the output switch (Q002) to position 0. Change any released system input fuse(s). Turn the bypass switch (Q003) to position 1.
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8.1.4.2 Switching the system from external bypass into normal UPS operation
NOTE:
If the battery has been disconnected please refer to Starting up in chapter 5.0.
Action* 1. Turn the input switch (Q001) to position 1
Display shows **System OFF** Normal operation load power 0%
2.
Open the UPS front door and press the green ON key Press Press Press Press on the keyboard or on the keyboard until
3. 4. 5. 6.
Bypass operation : NO Bypass operation : YES
Lamp indication on bypass panel 7. Check lamp indication on the bypass panel The Green lamp (H002) above the output switch handle (Q002) lights Now also the green lamp (H003) above the bypass switch handle (Q003) lights Only the green lamp (H003) above the bypass switch handle (Q003) lights Display shows 10. Press 11. Press on the keyboard or on the keyboard until Bypass operation : YES Bypass operation : NO
8.
Turn the output switch (Q002) to position 1
9.
Turn the bypass switch (Q003) to position 0
12. Press
on the keyboard
13. Press
on the keyboard
Normal operation load power xx% No lamps on the bypass panel lights any longer
14. Press
on the keyboard
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8.2 MCCB/Fuse-box
The MCCB/fuse-box is used for overcurrent and shortcircuit protection when the Silcon DP300E is installed with an external battery. 8.2.1 General arrangement
Silcon DP300E
MCCB/ Fuse-box
Battery
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8.2.2 MCCB-box - example
Type
Amp. rating [A] 25 50 63 125 125 200 250 400 500 800
Connection cable [mm2] 4 10 16 50 50 95 150 2//95 2//150 3//150
Max. short circuit curr. [kA] 10 10 10 20 20 20 20 40 40 40
Dimensions HxWxD [mm] 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 1035 x 835 x 300 1035 x 835 x 300 1035 x 835 x 300
Weight [kg] 20 20 20 20 20 20 20 100 100 100
DP310E DP320E DP340E DP360E DP380E DP3120E DP3160E DP3240E DP3320E DP3480E
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8.2.3 MCCB-box
Battery 1
Battery 2
UPS Battery 1
X009 LED signal from UPS OK for operating corresponding MCCB X010 MCCB position signals for UPS X011 Trip for emergency stop (220 - 240V AC)
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UPS Battery 2
Main cables are connected directly to component terminals
Options/Accessories
8.2.4 Fuse-box - example
Type
Amp. rating [A] 25 50 63 125 125
Connection cable [mm2] 4 10 16 50 50
Max. short circuit curr. [kA] 10 10 10 20 20
Dimensions HxWxD [mm] 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183
Weight [kg] 20 20 20 20 20
DP310E DP320E DP340E DP360E DP380E
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8.2.5 Fuse-box
Battery 1
Battery 2
UPS Battery 1
X009 LED signal from UPS OK for operating corresponding fuse breaker X010 Released fuse signal for UPS
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UPS Battery 2
Options/Accessories
8.2.6 Silcon DP300E with external battery via MCCB/fuse-box
Silcon DP300E
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8.3 Battery Cubicle
8.3.1 Safety - Warnings
WARNINGS
The total system contains HAZARDOUS AC/DC VOLTAGES and is supplied from more power sources. Some terminals and components are live even when the system is switched off!
ONLY qualified electricians are allowed to perform the installation according to

national and local codes!
NO Silcon DP300E types are allowed to have built-in batteries when connected to external batteries!
Do NOT install other batteries than the battery packs BPII and BPIII in the BDP battery cubicles else the installer takes over the full responsibility! Do NOT install the BDP and operate the MCCB/fuse switches without referring to this Installation Guide. Do NEVER lift or transport the BDP with batteries installed.
8.3.2 Placing 8.3.2.1 Preparing the BDP and Silcon DP300E Unpack the BDP by removing the screws on the top and bottom part of the packaging side plates and lift up the side plates as a whole. Check that the type sign placed inside the door correspond to the ordered BDP. Before placing the BDP, open the front door and remove the front cover plate (loose all screws). Demount earth conductor. Then remove the top cover (two screws under the top front frame fastens it, see fig. next page) and finally remove the plate covering the hole for the interconnection cables between the Silcon DP300E and BDP. On the Silcon DP300E the one situated on the top part of the left side cover and on the BDP the one situated on the top part of the right side cover.
Top plate Top frame Front cover plate
Hole for interconnection cables Type sign
Front door
Front door
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Top plate
Screws to release top plate
8.3.2.2 Placing Transport the BDP to the installation site by lifting underneath by means of a fork lift. Place the BDP close to the left side of the DP300E and flushed with the DP300E.
8.3.2.3 Dimensions and Weights BDP800 Height (mm) Width (mm) Depth Weight empty (kg) Weight with BP II (kg) Weight with BPIII (kg) 1400 800 800 165 750 BDP1000 1400 1000 800 190 775 1150
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8.3.2.4 Configurations BDP Silcon DP300E BDP Silcon DP300E
1400mm
1400 mm BDP Silcon DP300E BDP
1600 mm Silcon DP300E
1400mm
1600 mm
1800 mm
8.3.2.5 Foot Prints Rear
Front
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8.3.3 Mounting the Batteries
8.3.3.1 Introduction The battery cubicle is equipped with 4 sections of shelves in 4 levels, each having space for 16 battery blocks from the battery packs BP II and BP III.
Shelf section 1
Shelf section 2
Shelf 4
Shelf 3
Shelf 2
Shelf section 3
Shelf 1
Shelf section 4
Each section is sub-divided in 4 shelves, each having space for 4 battery blocks.
Warning
An insulating plate is included, which has to be placed between the battery blocks to prevent short circuit of battery poles during mounting of the interconnection cables, as described later.
Insulating plate Battery block
Warning
With reference to Local Code use:1. Additional insulating material 2. Insulating tools
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Warning
An insulating covering (LAUS) is included, which has to be placed on top of the battery blocks to prevent short circuit of battery poles, when inserting shelf sections 3, 2, and 1.
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WARNING
The BDP battery bank is sub-divided into two batteries: 1. Battery 1 is a series connection of the batteries in shelf section 1 and 2 containing 32 battery blocks having a nominal voltage of Un = 384Vdc. Battery 2 is a series connection of the batteries in shelf section 3 and 4 containing 32 battery blocks having a nominal voltage of Un = 384Vdc.
2.
Battery 1 Un = 384Vdc + No. 3 No. 1 Battery 1 Shelf section 1
Battery 2 Un = 384Vdc + No. 4
No. 2 Shelf section 2
Battery 2
Shelf section 3
No. 5 Shelf section 4
No. 6
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8.3.3.2 Mounting the Shelf Sections 1. 2. Remove the internal front cover and then the top cover. Remove all the shelves.
3.
Ensure that breakers F001 and F002 are in off position (BDP with MCCB).
OFF
Or ensure that fuse F001 and F002 are not mounted (BDP with fuses).
DP360E-380E
DP310E-340E
4.
Ensure that the scarf from the scarf joints Q001 and Q002 is removed.
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5. Start with shelf 1 in section 4 by inserting the shelf in the front part of the bottom rails, and place the first 4 battery blocks on it with the terminal side in front.
Topview
Front
WARNING:
Battery contains high energy. Be careful not to shortcircuit battery poles. Use insulating cable shoes during mounting.
6.
Mount the interconnection wires with the number 9 between the battery blocks 1+ and 2- and then battery blocks 3+ and 4-.
Wire No. 9
Topview
Front
Wire No. 9
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7. Place wooden spacers between battery blocks.
Wooden spacers
8.
Push the first battery shelf one shelf width back and place the second shelf in front of it. Then place 4 battery blocks on the empty shelf.
Topview
Front
9. Place wooden spacer between battery blocks.
Spacer
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10. Place the insulating plate between the battery blocks 5 and 6 and mount an interconnection wire with the number 10 between the battery blocks 5+ and 1-, starting with 5+. Use the same procedure for the battery blocks 6- and 2+, starting with 6-.
Topview
Wire no. 10
Front
Wire No. 9 Wire No. 10
Insulating plate
11.
Move insulating plate and place it between the battery blocks 7 and 8 and mount an interconnection wire with the number 10 between the battery blocks 7+ and 3starting with 7+. Use the same procedure for the battery blocks 8- and 4+, starting with 8-.
Topview
Front Wire No. 10
Insulating plate
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12. Push the 2 shelves one shelf width back and place the third shelf in front of it. Then place 4 battery blocks on the empty shelf.
Topview
Front
Wooden spacer
14.
Place the insulating plate between blocks 9 and 10 and mount an interconnection wire with the number 10 between the battery blocks 9+ and 5-, starting with 9+. Use the same procedure for the battery blocks 10- and 6+, starting with 10-.
Topview
Front Wire No. 10

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15. Move insulating plate and place it between the battery blocks 11 and 12 and mount an inter-connection wire with the number 10 between the battery blocks 11+ and 7, starting with 11+. Use the same procedure for the battery blocks 12- and 8+, starting with 12-.
Topview
Front
Wire No. 10
Insulating plate
16.
Push the 3rd shelf one shelf back and place the 4th shelf in front of it. Then place 4 battery blocks on the empty shelf.
Topview
Front
Wooden spacer
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18. Place the insulating plate between the battery blocks 13 and 14 and mount an interconnection wire with the number 10 between the battery blocks 13+ and 9-, starting with 13+. Use the same procedure for the battery blocks 14- and 10+, starting with 14-.
Topview
Front
Wire No. 10 Insulating plate
19.
Move insulating plate and place it between the battery blocks 15 and 16 and mount an interconnection wire with the number 10 between the battery blocks 15+ and 11, starting with 15+. Use the same procedure for the battery blocks 16- and 12+, starting with 16-.
Topview
Front
Wire No. 10
Insulating plate
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20. Finally mount an interconnection wire with the number 9 between blocks 14+ and 15-.
Topview
Front
21.
Wire No. 9
Mount the batteries on shelf sections 3, 2, and 1 the same way as shelf section 4, starting with 3 then 2 and finally shelf section 1. Insulating covering. Place the insulating covering on top of the battery blocks to prevent short circuit of battery poles, when inserting shelf sections 3, 2, and 1.
22.
Shelf
Insulating covering
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8.3.3.3 Connecting the Shelf Sections 1, 2, 3, and 4. 1. 2. 3. 4. 5. 6. Mount the interconnection wire 2 between the front left battery block on the shelf section 2 and the front right block on the shelf section 1. Mount the interconnection wire 5 between the front left battery block on the shelf section 4 and the front right block on the shelf section 3. Connect the interconnection wire 3 (placed with shrink sleeve in the BDP) to the front right battery block on the shelf section 2. Connect the interconnection wire 1 (placed with shrink sleeve in the BDP) to the front left battery block on the shelf section 1. Connect the interconnection wire 4 (placed with shrink sleeve in the BDP) to the front left battery block on the shelf section 3. Connect the interconnection wire 6 (placed with shrink sleeve in the BDP) to the front right battery block on the shelf section 4.
NOTE:
Interconnection wires must be placed between shelf and batteries - NOT in front of the batteries.
Battery 1 Un = 384Vdc
Battery 2 Un = 384Vdc
4 6 3 Shelf section 1 Battery 1 1
Shelf section 2
Shelf section 3 Battery 2
Shelf section 4
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8.3.3.4 Type sign 1. After having mounted the batteries the type sign (placed in right front door) is filled in with number of month (e.g. January = 01) and year (e.g. 1999 = 99).
Year Month
8.3.4
Connecting the BDP to a Silcon DP300E
Top View Rear
X10:1,2,3,4
X9:1,2,3
X11:1,2 X12:1,2
Front
X13
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8.3.4.1 Before Starting-up
WARNING
1. Ensure that no electric power supply source has been connected to the Silcon DP300E for at least 5 min. Ensure that F001 and F002 in the BDP are in off position, or fuse F001 and F002 are not mounted. Ensure that the scarfs at Q001 and Q002 in the BDP are removed. Place the switch S001 on the Silcon DP300E System Integration Interface in the position External battery temperature sensor.
2.
3. 4.
8.3.4.2 Connecting the Units With reference to diagram 8.3.5.1 and cable layout 8.3.4.3 the following procedure is recommended:
1.
Connect the Silcon DP300E terminals X004 and X012 on the System Integration Interface to the terminals X009, X010, and X012 in the BDP by means of the wires marked 150 to 158. Connect a possible external trip circuit to the X011 terminal in the BDP. Connect the Silcon DP300E terminals PE, X003, and X004 to the corresponding in the BDP by means of the power cables marked yellow-green and 20 to 23. Fit the scarfs on Q001 and Q002 in the BDP. Mount top and front covers. Mount earth conductor. Cable shoe
2. 3.
4. 5.
CU-rail
Sprocket
Spring
WARNING
6. Follow the starting-up procedure described in this guide (5.0). Do not insert fuse / close MCCB Insert fuse or until the display shows: close MCB Otherwise the system may be damaged.
Note: After starting-up the system, check that the battery temperature can be displayed. (Press 5 and 8 simultaneously on display; if not correctly installed display will show NV (Not Valid), Ref.: User Guide 5.0). It is recommended to perform a battery capacity test after having completed the installation. (Ref.: User Guide 8.4).
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Screw
Flat
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8.3.4.3 Cable Layouts
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8.3.5 Diagrams
8.3.5.1 Silcon DP300E with Service Bypass Panel and Battery Cubicle
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8.3.5.2 Battery Cubicle (BDP) with MCCBs
Battery 1
Battery 2
Tem. Sensor
X003 X004 PE X009 X010 X011 X012
Battery 1 supply for UPS Battery 2 supply for UPS Protective earth LED signal from UPS OK for operating corresponding MCCB MCCB position signals for UPS Trip for emergency stop (220 - 240V AC) Temperature compensation of charging voltage
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8.3.5.3 Battery Cubicle (BDP) with Fuses
Battery 1
Battery 2
Tem. Sensor
X003 X004 PE X009 X010 X012
Battery 1 supply for UPS Battery 2 supply for UPS Protective earth LED signal from UPS OK for operating the corresponding fuse breaker Released fuse signal for UPS Temperature compensation of charging voltage
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8.4 Isolation transformer module
800 mm wide 600 mm wide 1600 mm wide
1400 mm
1800 mm
Isolation transformer DP3480E
System DP310E DP320E DP340E DP360/380E DP3120E DP3160E DP3240E DP3320E DP3480E
Height 1400 1400 1400 1400 1800 1800 1800 1800 1800
Width 600 600 600 600 800 800 800 800 1600
Depth 800 800 800 800 800 800 800 800 800
Weight 190 250 335 630 790*) 950*) 1240*) 1470*) 1950*)
*) Estimated weight. For foot prints please refer to section 3.3.
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Yy0 Isolation transformer module, diagram
X1
L1
X2
L1
L2
L2
L3
L3
PE
PE
X3
155C
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8.4.1 Connecting the isolation transformer Silcon DP310E - DP320E
Temp. switch X003
X ut Inp 1 00 tX tpu Ou 2 00
Iso. transformer
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
ISO TRAFO
DP310E DP320E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 20 20 20 4 40 40 40 10
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 4 4 4 10 10 10
EXT. EXT. TEMP. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 4 10 2 2
* Din gl types
Cable sizes refer to PVC insulated at max. 30C ambient.
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8.4.2 Connecting the isolation transformer Silcon DP340E-DP380E
Temp. switch X003
X ut Inp 1 00 tX tpu Ou 2 00
Iso. transformer
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
ISO TRAFO
DP340E DP360E DP380E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 80 80 80 25 125 125 125 50 160 160 160 70
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 25 25 16 50 50 16 70 70 35
EXT. EXT. TEMP. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 25 50 70 2 2 2
* Din gl types
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8.4.3 Connecting the isolation transformer Silcon DP3120E-DP3320E
OUTPUT L1 X002
L2 L2 L3
L3 N
N PE
PE
TEMP. SWITCH X003
L1
INPUT X001
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current. ISO TRAFO EXT. EXT. EXT. INPUT INPUT PE FUSES* CABLE CABLE FM [A] [mm2] [mm2] 400V 415V 380V 400V 415V 250 250 120 120 120 50 315 315 185 185 185 70 500 500 2//120 2//120 2//120 95 630 630 2//185 2//185 2//185 150 EXT. EXT. TEMP. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 120 185 2//120 2//185 2 2 2 2
DP3120E DP3160E DP3240E DP3320E
380V 250 315 500 630
* Din gl types
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8.4.4 Connecting the isolation transformer Silcon DP3480E
OUTPUT L1 X002
L2 L2 L3
L3 N
N PE
PE
TEMP. SWITCH X003
L1
INPUT X001
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current. ISO TRAFO EXT. EXT. EXT. INPUT INPUT PE FUSES* CABLE CABLE FM [A] [mm2] [mm2] 380V 400V 415V 380V 400V 415V DP3480E 1000 1000 1000 3//185 3//185 3//185 185 EXT. EXT. TEMP.. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 3//185 2
* Din gl types
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Warning!
The Yy0 isolation transformer ensures galvanic isolation between the mains supply and the load. When bypassing the isolation transformer, the load will loose the galvanic isolation from mains supply.
TN-S-SYSTEM 1 2 X003
Options/Accessories
L1 L2 L3 N PE 11 12 X003 System Integration Interface DP300E System earth ISOTRAFO
X001 L1 L2 L3 N PE

X005 L1 L2 L3 N PE E X001 L1 L2 L3 N PE X002 L1 L2 L3 N PE Load 11 12 X003 System Integration Interface DP300E System earth X001 L1 L2 L3 N PE 1 2 X003 X002 L1 L2 L3 N PE ISOTRAFO X005 L1 L2 L3 N PE E Load 11 12 X003 System Integration Interface DP300E X001 L1 L2 L3 N PE System earth 1 2 X003 X002 L1 L2 L3 N PE ISOTRAFO
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
L1 L2 L3 N
X001 L1 L2 L3 N PE
8.4.5 Wiring up the Silcon DP300E with external Yy0 isolation transformer at output
Load
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Mains supply
X005 L1 L2 L3 N PE E
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1 2 X003 11 12 X003 System Integration Interface DP300E X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE X005 L1 L2 L3 N PE E Load ISOTRAFO System earth 1 2 X003 X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE 11 12 X003 System Integration Interface DP300E Load ISOTRAFO X005 L1 L2 L3 N PE E System earth 1 2 X003 X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE 11 12 X003 System Integration Interface DP300E Load ISOTRAFO
Warning!
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TN-S-SYSTEM
L1 L2 L3 N PE
X001 L1 L2 L3 N PE
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
L1 L2 L3 N
X001 L1 L2 L3 N PE
8.4.6 Wiring up the Silcon DP300E with external Yy0 isolation transformer at input
Mains supply
System earth
Warning!
TN-S-SYSTEM 1 2 X003 11 12 X003 System Integration Interface DP300E
Options/Accessories
L1 L2 L3 N PE ISOTRAFO
X001 L1 L2 L3 N PE X001 L1 L2 L3 N PE X005 L1 L2 L3 N PE E
X002 L1 L2 L3 N PE
Load

System earth 1 2 X003 X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE 11 12 X003 System Integration Interface DP300E Load ISOTRAFO X005 L1 L2 L3 N PE E System earth 1 2 X003
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
8.4.7 Wiring up the Silcon DP300E with external optional Dz0 isolation transformer at input
L1 L2 L3 N ISOTRAFO
X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
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Mains supply
Load
System earth
Options/Accessories
8.4.8 Wiring up the Silcon DP300E with external optional Dz0 isolation transformer at input ....continued....
System earth ISOTRAFO DP300E
Warning!
X001 L1 L2 L3 N PE
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X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface
72
L1 L2 L3
Mains supply
IT-SYSTEM
Load
Warning!
The Dy11 isolation transformer is a phaseshifting element, which ensures galvanic isolation between the mains supply and the load. To avoid damaging circulation currents and to prevent the load from loosing the galvanic isolation do not bypass the isolation transformer.
TN-S-SYSTEM 1 2 X003
Options/Accessories
L1 L2 L3 N PE 11 12 X003 System Integration Interface PE ISOTRAFO System earth DP300E
X001 L1 L2 L3 N PE

X005 L1 L2 L3 N PE E X001 L1 L2 L3 X002 L1 L2 L3 N PE Load 11 12 X003 System Integration Interface DP300E System earth X001 L1 L2 L3 N PE 1 2 X003 X002 L1 L2 L3 N PE ISOTRAFO X005 L1 L2 L3 N PE E Load
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
8.4.9 Wiring up the Silcon DP300E with external optional Dy11 isolation transformer at output
L1 L2 L3 N 11 12 X003 System Integration Interface DP300E
X001 L1 L2 L3 N PE
X001 L1 L2 L3 N PE System earth
1 2 X003
X002 L1 L2 L3 N PE ISOTRAFO
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Mains supply
Load
74
Warning!
1 2 X003 11 12 X003 System Integration Interface DP300E X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE X005 L1 L2 L3 N PE E Load ISOTRAFO System earth 1 2 X003 X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE 11 12 X003 System Integration Interface DP300E Load ISOTRAFO X005 L1 L2 L3 N PE E System earth 1 2 X003
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TN-S-SYSTEM
L1 L2 L3 N PE
X001 L1 L2 L3 N PE
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
8.4.10 Wiring up the Silcon DP300E with external optional Dy11 isolation transformer at input
L1 L2 L3 N ISOTRAFO
X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
Mains supply
Load
System earth
Options/Accessories
8.4.11 Wiring up the Silcon DP300E with external optional Dy11 isolation transformer at input ....continued....
System earth ISOTRAFO Mains supply DP300E
Warning!
IT-SYSTEM
L1 L2 L3
X001 L1 L2 L3 N PE
1 2 X003
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface
Load
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8.5 Parallel/Redundant operation
The parallel board. Introduction. The parallel board establishes the possibility to connect two or more systems in parallel - either to obtain increased security or to obtain higher total output power. Among other functions the parallel board ensures a correct load sharing between the parallel connected systems. See section 4.1.1 - 4.1.4 regarding situation of parallel board (= parallel controller).
Control cables. The external multicable is terminated with a 15 pin SUB-D plug in both ends. Pin 1 to pin 1, pin 2 to pin 2, and so on up to pin 15 - except pin 8, which is not connected. Shield is connected to plug cover in both ends. The terminals X020 and X021 for the control cables are situated on the parallel board. X020 in UPS1 is connected to X021 in UPS2, X020 in UPS2 is connected to X021 in UPS3 and so on. X020 in last UPS is connected to X021 in UPS1. Power cables. To optimize load sharing in parallel operation the external power circuits must be symmetrical, i.e. power input cables must have same lengths and cross-sections and the same for output cables.
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General programming/operation. Programming parameters for advanced parallel operation. To use the advanced parallel functions the following parameters must be programmed: 1. 2. 3. 4. 5. Station number Highest station address Advanced power management APM test mode active Battery connection
Description of settings. 1. Station number Valid station numbers: 1-9 stating the UPS parallel address in the system. 2. Highest station number Valid station numbers: 2-9 stating the number of UPSs in the system. 3. Advanced power management Disabled: Advanced power management is inactive. PARALLEL+1: Advanced power management is activated when the system operates as PARALLEL+1, meaning that one system can be isolated without overloading the remaining systems (N systems/UPS). REDUNDANT+1: Advanced power management is activated when the system operates as REDUNDANT+1, meaning that one system can be isolated without overloading the remaining systems (N systems/UPS) with one spare system. 4. APM test mode active No: Stand-by time will be 24 hours - on-line time will be 48 hours * N systems. Yes: Stand-by time will be 1 min. - on-line time will be 2 min. * N systems. 5. Battery connection Separate: Separate battery for this UPS. Common: Common battery in a parallel system. When this setting is chosen, the highest battery temperature that can be found in the parallelled systems is used (for charge voltage compensating). Programming guide. Example with 4 systems in parallel with separate batteries. Programme the station addresses 1-4: 1 for UPS 1, 2 for UPS 2, 3 for UPS 3, and 4 for UPS 4. All UPS systems have to be programmed to Highest station address = 4. If AMP should not be tested, APM test mode active must be NO. If a system is isolated due to service the station numbers must be reprogrammed for the remaining active systems starting with number 1 and ending with max. number of active systems. No numbers must be left out in this sequence. Furthermore Highest station address must be changed to number of active UPSs in parallel. Parallel operation alarms. General. If alarms concerning the parallel operation communication arise all parallel operation functions being controlled by the advanced management will be inactive. If the advanced parallel operation functions are inactive, only the simple hardware control of parallel operation, which controls load sharing, operation mode, etc., is left.
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Alarm texts conc. parallel operation. In case of fault in parallel operation the following alarm will be active in the alarm stack: Communication to parallel IF lost. Other reasons for parallel operation alarm. When a system is isolated (PSU OFF) due to service this fault will as well arise on the systems still operating. The reason is that the isolated system is no longer to be found (active) in the parallel system. The fault can only be deleted by turning on the PSU or by reprogramming the station addresses on all systems so that the sequence is: 1 to max_number_system. Defective parallel cable. Wrong programming of Station number. Wrong programming of Highest station number. Inrush distortion on serial bus being used for communication.
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8.5.1 General arrangement - (For two parallel systems)
Service Bypass Panel (SBP)
Mains Supply
Q003 Q004
System Output
Q001a Q001b
Q002b Q002a
X020 X021
Silcon DP300E
Control cables
MCCB/Fuse-box
Battery
X020 X021
Silcon DP300E
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SYSTEM OUTPUT X004
Q003 N L1 L2 L3 PE
0 1
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SYSTEM INPUT
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X001
N L1 L2 L3 PE
F010 4A-F
13 21 22 14
Q004
0 1
14 22 21 13
H004
N L1 L2 L3 PE
INPUT BUS
OUTPUT PARALLEL BUS
N L1 L2 L3 PE Q002a
0 1 13
Q001a
4 1
Q001b H002a
0 1
Q002b
0 1 14
0 1
13
H002b
14
8.5.2 Service Bypass Panel Diagram - (For two parallel systems)
N L1 L2 L3 PE
N L1 L2 L3 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14
N L1 L2 L3 PE
N L1 L2 L3 PE
X002a X010a
X002b
X003a X010b TO UPS-B SYSTEM INTEGRATION INTERFACE UPS A OUTPUT
X003b

TO UPS-A SYSTEM INTEGRATION INTERFACE
UPS A INPUT
UPS B INPUT
UPS B OUTPUT
FM L1 L2 X003 L3 N PE L1 L2 L3 N PE SYSTEM OUTPUT
L1
L1
L2
L2
Options/Accessories
L3
L3
X001
SBP3E//
PEN
N PE
MAINS INPUT 9 10 11 12 13 14 1 2 3 4 5 9 10 11 12 13 14 X003a L1 L2 L3 N PE X002b L1 L2 L3 N PE X010b 6 7 8
2(I>)
2(I>)
2(I>)
2(I>)

X003b L1 L2 L3 N PE L1 L2 L3 N PE E 1 2 3 4 5 X005 Parallel board X020 X021 X003 X004 + - + 6 X005 X001 L1 L2 L3 N PE 1 2 3 4 5 6 7 8 X003 1 2 3 4 5 X005 6 L1 L2 L3 N PE E X005 SYSTEM EARTH
X002a L1 L2 L3 N PE
1 2 3 4
X010a 6 7 8
L1 L2 L3 N PE
X001
1 2 3 4 5 6 7 8 X003
DP300E
DP300E
Parallel board X020 X021
X003 X004 + - + -
System Integration Interface X004 X012 X001 1 2 6 7 8 1 2 3 4 1 2 3 4
System Integration Interface X004 X012 X001 1 2 6 7 8 1 2 3 4 1 2 3 4
220-240V MCCB trip
220-240V MCCB trip
Temp. sensor 1 2 X011 Battery 2 + + Battery 1 6 2 2 6 1 2 3 X009 1 1 1 1 MCCB-Box 1 2 3 4 X010 1 2 X011 + +
Temp. sensor Battery 2
1 2 3 X009
1 2 3 4 X010
8.5.3 Parallel/Redundant Silcon DP300E with Service Bypass Panel and External Battery via MCCB Box
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8.5.4
H003
Operating the external service bypass switch for parallel systems
8.5.4.1 Bypassing the parallel UPS system

Mains
Q003 Service bypass switch H004
Q004
Load
Action Point 1-4 can be carried out with any of the parallel systems, however this will switch all systems into bypass operation. Display shows 1. 2. Press Press Press Press on the keyboard or on the keyboard until Bypass operation : NO Bypass operation : YES
H002b
Q001a Q001b Q002b Q002a
H002a
DP300E
3. 4.
DP300E
All systems will transfer to bypass operation Warning: If the UPS is out of service for more than 8 days the connected batteries might be damaged. Refer to total Switching off as described in chapter 7.0. Do not switch off any of the UPS systems until point 5-8 has been carried out.
Bypass operation
Lamp indication on bypass panel 5. Check lamp indication on the bypass panel The green lamp (H003) above the bypass switch handle (Q003) lights The green lamp (H004) above the output isolator (Q004) and the green lamps (H002) above the output switch handles (Q002) light The green lamps (H002) above the output switch (Q002) light and the green lamp (H004) above the output switch (Q004) lights Now the lamps (H002) above the output switch handles (Q002) light and the green lamp (H004) above the output switch (Q004) lights Display shows 9. Open the front door and press both the green ON and the red OFF key simultaneously in any of the systems The acoustic alarm sounds for 30 secs.* Repeat for (all) other system(s). **System OFF**
6.
Turn the external bypass switch (Q003) to position 1
7.
Turn the output isolator (Q004) to position 0
8.
Turn all output switches (Q002) to position 0
10. Turn all input switches (Q001) to position 0. The red alarm LED below the display lights and the acoustic alarm sounds for 30 secs. * The acoustic alarm can be reset by the
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EMERGENCY (UPS not alive) 1. 2. 3. 4. 5. Turn the input switches (Q001) to position 0. Turn the output switches (Q002) to position 0. Turn the output isolator (Q004) to position 0. Change possible released system input fuse(s). Turn the bypass switch (Q003) to position 1.
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8.5.4.2 Switching the parallel system from external bypass into normal UPS operation
H003
Action
Load
H004 Q004
Display shows
Mains
Q003 Service bypass switch
1.
Check that output switch (Q004) is in position 0 Check that all output switches (Q002) are in position 0 Turn input switches (Q001) to position 1 Open the UPS front door and press the green ON push-button **System OFF** Normal operation load power 0%
H002b Q001a Q001b Q002b Q002a
H002a
2.
3. 4.
DP300E
DP300E
5. 6. Note: If battery has been disconnected please refer to Starting Up in chapter 5.0 to connect battery(-ies) again. 7. 8.
Press Press Press Press
on the keyboard or on the keyboard until Bypass operation : NO Bypass operation : YES
All systems will transfer to bypass operation
Bypass operation
Lamp indication on bypass panel 9. Check that all output switches (Q002) are in position 0 The green lamps (H002) above all the output switch handles (Q002) light. The green lamp (H004) above the output switch (Q004) handle also lights.
10. Turn all output switches (Q002) to position 1 11. Turn the output switch (Q004) to position 1 The green lamps (H002) above all the output switch handles (Q002) light. The green lamp (H004) above the output switch (Q004) handle and the green lamp (H003) above the bypass switch also light. The green lamps (H002) and (H004) do not light any longer, But (H003) will light until normal operation.
12. Turn the bypass switch (Q003) to position 0
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The following can be carried out on any UPS 13. Press 14. Press 15. Press 16. Press on the keyboard or on the keyboard until Display shows Bypass operation : YES Bypass operation : NO
on the keyboard on the keyboard Normal operation load power xx% No lamps on the bypass panel lights any longer
All the systems will transfer to normal operation.
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H003
Mains
Q003 Service bypass switch H004
Q004
Load
8.5.5 Isolating one UPS for service/maintenance In a redundant system one UPS can be isolated for service/maintenance without affecting the other parallel UPS(s). 1. Check that the remaining UPS(s) will be able to carry the load when one UPS is isolated. Switch off the system to be isolated for maintenance by pushing both the green ON and the red OFF key simultaneously. Disconnect battery, mains, and output by opening battery MCCB/fuse and turning input switch (Q001) and output switch (Q002) to position 0. When Q002 is in position 0 the UPS can be operated and tested as a single system without affecting the other parallel UPS(s). Switching back the UPS to normal parallel/redundant operation 1. Turn the input switch (Q001) and the output switch (Q002) to position 1. Charge capacitors, connect battery and start up the UPS as described in chapter 5.0. The UPS will automatically switch to normal operation and start load sharing with the other parallelled UPS(s).
H002b
Q001a Q001b Q002b Q002a
H002a
2.
3.
DP300E
DP300E
Warning! The system will discharge builtin capacitors. However, before working on the system check with a multimeter that there is no dangerous voltage on the terminals .
2.
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8.6 Relay Board
Relays. All relays are fail safe, i.e. relay coil is energized when there is no alarm. The relay is shown in alarm position. 1 Max. load: 2 Min. load: 3 8.0A - 250VAC 0.3A - 60VDC 0.05A - 6VAC 0.05A - 6VDC
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8.6.1 Relay Board, relay functions Relay No. Note: If Communication to controller lost alarm is active, ALL relays will indicate failure. 1 ## (X002) 2 ## (X003) 3 ## (X004) 4 (X005) 5 (X006) 6 (X007) Name Mains Outside Limits Events that will trigger the alarm Mains voltage RMS value is outside limits Mains wave form (fast detector) is outside limits Mains frequency is outside limits Bypass voltage RMS value is outside limits Bypass wave form (fast detector) is outside limits Bypass frequency is outside limits Output voltage RMS value is outside limits Output wave form (fast detector) is outside limits Output frequency is outside limits Output load is over 100% Delta inverter current limiter is active Main inverter current limiter is active Blocked or faulty fan Too high temperature on static switch Too high temperature on main inverter Too high temperature on delta inverter Too high temperature on magnetics Too high temperature on isolation transformer (option) Too high battery temperature Battery MCB is off UPS is running in normal operation (Status) UPS is running in battery operation (Status) UPS is running in bypass operation (Status) UPS is in stand-by (Hot stand-by, parallel systems only) The maintenance bypass switch is active
Bypass Outside Limits
Output Outside Limits
System overload
Fan fault Equipment high temperature
7 (X008) 8 (X009) 9 ## (X010) 10 ## (X011) 11 ## (X012) 12 (X013) 13 ## (X014) 14 (X015) 15 (X016)
Battery MCB OFF Normal operation Battery operation Bypass operation Stand-by operation Maintenance bypass operation
Boost charge operation UPS is boost charging on the battery Battery voltage outside limits Battery condition fault Too high DC voltage (shut down) DC voltage under warning level Too low DC voltage (shut down) The ABM has detected that the battery is week The ABM has detected that the battery is defective (ABM = Advanced Battery Monitor) All alarms as mentioned above (Not relay 8+9+10+11) Internal power supply fault System locked in operation mode Fault in internal memory Fault in internal communication
16 ## (X017)
Common fault
##
Delay programmable in 282828 stack under Common fault delay. Settings: 0, 10, 20, 30 seconds.
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8.7 Weight equalizer
Foot prints - 600mm and 800mm cubicles Rear Side

19
R6 75 277.5
Front Side
30 30 490 - 600mm cubicle 690 - 800mm cubicle 550 - 600mm cubicle 750 - 600mm cubicle 30 30
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Foot prints - 1000mm cubicle
Rear Side
19
R6 75 277.5 30 465 - 1000mm cubicle 30 395 - 1000mm cubicle 30 950 - 1000mm cubicle
Front Side
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8.8 Remote display
8.8.1 Introduction The remote display unit provides the Silcon DP300E series with the possibility to display condition data at remote sites of up to 25 meters away from the Silcon DP300E unit. For extension of communication distance, see section 8.8.1.1 below. The remote display can easily be connected to the Silcon DP300E series via the serial communication ports on the communication interface. To obtain a transmission distance of 3,2 km the normal RS232C signal levels of the serial in/out port must be converted to a 20mA current loop. The RS232C/20mA converter is placed outside the Silcon DP300E cubicle. 8.8.1.1 Extension of communication distance for remote display The remote display communicates with the UPS through a 3 wire RS232 interface. The remote display is a DTE (Data Terminal Equipment) employing a SUB-D 9 pole female connector. The communication speed is 9.600 bps. The communication distance is rather limited, see Table I. If a longer distance is necessary or if the communication cable goes through magnetic noisy areas, it is necessary to insert converters. Table 1 gives examples of three ways of increasing the communication distance. All converters must be locally purchased. Table 1: Examples of communication extension to remote display. Standard (RS232) Max. distance Converter Manufacture Art. code RS232 connector on black box Interconnector of black boxes 25 meters No converter BLACK BOX IC 109A-E Sub-D 25 pole female 4-screw terminal BLACK BOX ME 800A-E Sub-D 25 pole female 4-screw terminal BLACK BOX ME540AE-ST Sub-D 9 pole female ST fibre terminal RS485 1.200 meters Current Loop 3.200 meters Optic fibre 2.000 meters
Connections - without converter: A 3 wire shield cable with a 25 pole female Sub-D and a 9 pole male Sub-D must be made. Connect the cables as shown in Table 2. Do only connect the shield in one end. Table 2: Pin connection for interconnection without converter. 25 pole female Pin no. 2 (TXD) 3 (RXD) 7 (GND) House 9 pole male Pin no. 2 (RXD) 3 (TXD) 5 (GND) No connection
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Connections - with converter: When buying a converter solution, the enclosed manual will explain how the connections must be made. Please follow this manual carefully. As an example, the connection of the Black box: ME 800A-E (current loop) will be described in the following by Table 3. Table 3: Pin connections from host to ME 800A-E and from ME 800A-E to Remote display Host (DTE) Pin no. 2 (TXD) 3 (RXD) 7 (GND) ME 800A-E (DCT) Pin no. 2 3 7 Interconnection ME 800A-E (DCT) Pin. no. 3 2 7 No connection Remote display (DTE) Pin no. 2 (RXD) 3 (TXD) 5 (GND) House (Shield)
House (Shield) No connection
The ME 800A-E must be set up as a DCT with no RTS/DTR control. The interconnection cable is a 4 wire twisted pair telephone cable with or without shield. The shield improves noise immunity but reduces the maximum communication distance. 8.8.2 Installation of remote display
8.8.2.1 Connecting RS232C and mains adapter Back view
1. Loosen the bolts by turning 180
2. Remove front cover

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Front view
DB9P
Power
Mains adapter
DB25S or
Communication interface DP300E 3. Remount the front cover.
8.8.2.2 Remote display power supply The remote display power supply is a normal AC power supply with no battery backup. This means that if data transmission with the Silcon DP300E has to continue during break down of the commercial mains, the remote display has to be supplied from the Silcon DP300E or another uninterruptible power source.
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NOTE: All alarm and signal circuit field wiring shall be rated 300V minimum. 8.8.2.3 Mounting remote display Back view 7mm
197mm
R2mm R4mm
8.8.2.4 Cables for remote display RS232C to RS232C cable:
DP300E, DB25S
Remote Display, DB9P
2 TxD 3 RxD
3 TxD 2 RxD
7 GND
5 GND
Connect shield at one end only! Rating: Cable must be rated 600V minimum.
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8.8.3 Using the remote display The remote display is an inactive unit that is unable to influence the operation of the Silcon DP300E. It is impossible to adjust or otherwise influence the function of the Silcon DP300E. The alarms available on remote display are a subset of the alarms, which can be shown on the internal display. Available alarms are described in section 8.8.3.6. 8.8.3.1 Starting up the remote display After having connected the supply the display will show: Remote display: DP300E UPS 8.8.3.2 Fault in communication A fault in the communication between UPS and remote display will be shown in the display as follows: Datatransmission interrupted 8.8.3.3 Setting remote display Through the #-stack it is possible to set language and to which type of UPS the remote display has been connected. Parameter Language Host Setting GB, D, F, DK, S, SF, NL, PL, CZ, E, P, SK, H SDC charger, DP300E, 300E Comments Language of text in display The type of UPS to which the remote display has been connected
8.8.3.4 Operation As described in section 3.0 Operation (User Guide, 7OA0001). 8.8.3.5 Reading out measurements As described in section 5.0 Reading out measurements (User Guide, 7OA0001). However, reading out of time and mains 2 current is not possible from remote display. 8.8.3.6 Alarms As described in section 6.0 Alarms - What to do (User Guide, 7OA0001). It is possible to show the following alarms: Possible alarm Output is out of tolerance Battery voltage low, shutdown Common fault Overload. Load is over 100% High temperature static switch Synchronization error Battery MCB is off High temp. isolation transformer Description Output voltage outside limits The battery has been discharged to minimum permissible level An alarm is detected by the UPS Overload on UPS Temperature on input or bypass static switch to high The UPS cannot synchronize to the input frequency Battery MCB/fuse switch not closed or released Temperature on isolation input/output transformer too high
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Possible alarm Battery voltage high High inverter temperature Battery voltage low, warning Inverter current limiter active Description Battery voltage outside limits Temperature on main or delta inverter too high The battery is nearly discharged Peak current limiter has been activated and UPS switched to bypass operation. System overload Overload on UPS Bypass input voltage outside limits Mains input voltage outside limits
Overload. Load is over 150% Bypass is out of tolerance Mains is out of tolerance
8.8.3.7 Adjusting contrast As described in section 1.0 Introduction (User Guide, 7OA0001).
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Alarms
9.0 Alarms
9.1 Introduction
Alarms are indicated by the red lamp (above the left corner of the keyboard) and a 30 seconds acoustic signal. An alarm is registered in an alarm stack as long as it is present, and if more in the same order as they arise. All alarms are also registered in an events logger and remains there in a stack with room for 250 events. The events are stored in the same order as they arose showing the latest first. Besides the alarms the following operational modes are also stored in the events logger. Mode MPU is reset Stand-by Normal operation Battery operation Bypass operation System off Comments UPS has been totally switched off UPS has been in stand-by mode by parallel system UPS has been in normal operation UPS has been in battery operation UPS has been in bypass operation UPS has been off
9.2
Displaying the alarm stack:

Description Access to the alarm stack.
Action 1. Press
2. Press
or
Scroll up or down through the alarm stack messages. Last message is No (further) alarm. Exits the alarm stack. If not operated the system will exit the alarm stack automatically after 30 seconds.
3. Press
9.3
Displaying the events stack:

Description and or Press the two keys simultaneously to get access to the events stack. Scroll up or down through the events stack (last message is No (further) event). Displays the time where the event happened.
Action 1. Press 2. Press
3. Press
4. Press
Exits the events stack. If not operated the system will exit the events stack automatically after 30 seconds.
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9.4 Possible alarms
Description Peak current limiter has been activated and UPS switched to bypass operation. System overloaded Fault in redundant PSU for bypass. UPS has still 100% performance and can operate in all modes. Input current limiter has been activated and UPS switched to bypass operation Blocked or faulty fan Switching off big output load Fault in UPS Off button or emergency power down activated The UPS cant synchronize to the input frequency Action Check for blown fuses in your installation Call for assistance
Possible alarm 1. Peak current limiter active
2.
Bypass power supply fault
3.
Delta current limiter active
Check for overload. If repetitiv call for assistence Remove blocking or exchange fan If repetitive reduce the load change Call for assistance Check if phase rotation of main input voltage is correct if OK call for assistance
4. 5. 6. 7. 8.
Fan fault High DC warning High DC shutdown Off button pushed Synchronization error
9.
Inverter voltage error
10. Parallel sync. error
Inverter average voltage out of limits (normal message during starting up/switching off the system) Parallel UPSs are not able to synchronize Overload on inverter Overload on UPS Fault in UPS (Only in systems >160kW) Fault in UPS. Only bypass operation possible Battery MCCB/fuse switch not closed or released Position of output switch for UPS in parallel Position of external bypass switch Position of UPS output switch Position of UPS input switch
11. Inverter current limiter active 12. Overload Load is over 100% 13. Second power supply fault 14. Internal power supply fault 15. Battery MCB is off
Check external parallel cables Call for assistance Reduce UPS output load Reduce UPS output load Call for assistance Call for assistance Close MCB/insert new fuse. If released again call for assistance
16. ** Q004 off ** 17. ** Q003 on ** 18. ** Q002 off ** 19. ** Q001 off **
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Possible alarm 20. High temp. isolation trans former 21. High temp. mains static switch 22. High temp. bypass static switch 23. High temperature main inverter 24. High temperature delta inverter 25. Low DC shutdown Description Temperature on isolation input/output transformer to high Temperature on static input switch too high Temperature on static bypass switch too high Temperature on main inverter too high Temperature on delta inverter too high The battery has been discharged to minimum permissionable level The battery is nearly decharged Short disturbances on the mains supply (1 ms transients) Mains input voltage r.m.s. value outside limits Mains input frequency outside limits Short disturbances on the bypass voltage Bypass input voltage outside limit Bypass input frequency outside limits Short disturbances on the output voltages (inrush current) Output voltage outside limits Output frequency outside limits To high battery ambient temperature Action Check fan, check for airflow obstructions, check for overload As no. 20 As no. 20 As no. 20 As no. 20 Ensure battery recharging Save your data now
26. Low DC warning 27. Mains is moment. out of tolerance 28. Mains is out of tolerance 29. Mains freq. is out of tolerance 30. Bypass is moment out of tolerance 31. Bypass is out of tolerance 32. Bypass freq. is out of tolerance 33. Output is moment. out of tolerance 34. Output is out of tolerance 35. Output freq. is out of tolerance 36. High battery temperature
If repetitive call for assistance Call for assistance Call for assistance
37. Battery week
38. Battery defective
39. System is locked in oper. mode
40 RAM1 memory write error 41. Memory write error
Check system ambient temp., check fan, check for airflow obstructions Battery capacity below 75% Perform a battery or battery MCB/fuse switched capacity test off Insufficient battery capacity Call for assistance or battery MCB/fuse switched off UPS has attempted 10 times Unlock and if repeated within 1 min. to switch from call for assistance bypass to battery operation or High DC warning has appeared 10-20 times within 1 min. Fault in UPS Call for assistance Fault in UPS Call for assistance
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Possible alarm 42. Communication to VQ bypass lost 43. Communication to VQ output lost 44. Communication to DMU lost 45. Communication to controller lost 46. Communication to parallel IF lost 47. External shutdown accepted 48. DC capacitor charge error Description Fault in UPS Fault in UPS Fault in UPS Fault in UPS. Display will show invalid data for UPS Fault in UPS Remote signal for switching off the UPS accepted UPS switches off itself Fault in DC charge circuit Action Call for assistance Call for assistance Call for assistance Call for assistance Call for assistance
Do NOT insert fuse F020 and F021 (or close ext. MCCB) to prevent damage of UPS. Call for assistance
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System specifications
10.0 System specifications
10.1 Technical data
Input Voltage Voltage tolerance Normal operation Bypass operation Frequency 3x380/400/415V 15% 10% (standard) 4, 6, 8% (programmable) 50Hz 6 standard 0,5-8% (programmable) load 25% min. 0,97 load 100% min. 0,99 Max. 5% 3x380/400/415V 1% static, sym. load 3% static, asym. load 5% 0-100% load step max. 3%, linear load max. 5%, non-linear load (Silcon DP310E-DP340E) max 6%, non-linear load (Silcon DP360E-DP3480E) 0,9 lead to 0,8 lag 50Hz (mains synchronized) 0,1% free running 200% - 60 secs. 125% - 10 min. 150% - 30 secs. 125% - cont. 1000% - 500 ms. (Silcon DP310E-DP3320E) 660% - 500 ms. (Silcon DP3480E) 0-40C (Above 25C the battery life time is reduced) Max. 95%, non condensing IP30 EN50091-1 UL 1778 CE Mark EN50091-2 Built-in Programmable Programmable
Input PF Current distortion Voltage Voltage tolerance
Output
Voltage distortion
Load power factor Frequency Overload capacity Mains operation Mains operation Battery operation Bypass operation Bypass operation Bypass operation General Ambient temperature Humidity Protection class Safety
Emission and Immunity Static bypass switch Auto restart Economy mode
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10.2 Back-up time, dimensions, and weight
10.2.1 Back-up time, dimensions and weight Silcon DP310E-DP340E
Type Back-up time with built-in batteries Height [mm] Width [mm] Depth [mm] Weight [kg] DP310E DP320E DP340E
22 min. 50 min. 78 min. 8 min. 22 min. 35 min. 0 min. 8 min. 1400 600 800 385 1400 800 800 550 1400 1000 800 755 1400 600 800 400 1400 800 800 585 1400 1000 800 765 1400 600 800 285 1400 1000 800 650
10.2.2 Dimensions and weight Silcon DP360E-DP3480E

Type Height Width Depth Weight DP360E 1400mm 800mm 800mm 410kg DP380E 1400mm 800mm 800mm 440kg DP3120E DP3160E DP3240E DP3320E DP3480E 1800mm 1125mm 800mm 800kg 1800mm 1125mm 800mm 800kg 1800mm 1600mm 800mm 1400kg 1800mm 1600mm 800mm 1400kg 1800mm 1900mm 800mm 1800kg
7OH0001 GB rev. 10
102
Software
11.0 Software
11.1 Choice of software
The CD is devided into two main parts: - DP-SOFT CDX : for serial communication - DP-SOFT+ : for parallel communication (e.g. for MLU-box) Installation: See software guide included on the CD.
11.2 Configuration code at normal operation

(Regarding test, see further information in guide included on the CD).
Oper. system
UNIX
VMS Alpha Vax 1
VMS Win3.1x Win95 WinNT Other 3 8 8 8
OS/2
Novell
Config. code
11.3 Choice of cable

Operating system Windows 3.1x Windows 95 Windows NT OS/2 Novell UNIX VMS Windows 3.1x Windows 95 Windows NT OS/2 Novell UNIX VMS AS400 Software DP-SOFT CDX Series Silcon DP300E Cable 0.801.179
DP-SOFT+
Silcon DP300E
0.801.178
DP-SOFT+ AS400
Silcon DP300E Silcon DP300E
0.801.177 0.801.215
7OH0001 GB rev. 10
103
How to Contact APC

12.0 How to contact APC
For more information call:

Tel: (800) 800-4APC - US & Canada Tel: (401) 789-0204 - Worldwide
APC Corporate
132 Fairgrounds Road West Kingston, RI 02892 USA Tel: (401)789-0204 Fax: (401)789-3710 Internet: apcinfo@apcc.com PowerFax: (800) 347 - FAXX APC Web site: www.apcc.com
APC Denmark A/S

Silcon All DK-6000 Kolding Tel: Fax: E-mail: Homepage: (+45) 75 54 22 55 (+45) 75 54 27 89 Info@silcon.dk www.silcongroup.com
Toll free technical support

1-877-287-7835 (1-877-2UPS-TEK)
7OH0001 GB rev. 10
104

1 Installation Guide Silcon DP300E - 400V

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Silcon DP300E Series 400V Installation Guide

Installation Guide Silcon DP300E 400V

Installation Guide Silcon DP300E 400V

Starting up Programming parameters

Switching off Options/Accessories

10.0 System specifications

12.0 How to contact APC

Installation Guide Silcon DP300E 400V

Installation Guide Silcon DP300E 400V

Copy of type sign (without batteries):

Copy of type sign (with batteries):

Installation Guide Silcon DP300E 400V

DP310E/DP320E with 1xBP I

DP340E without batteries

DP310E/DP320E with 1xBP I & int. iso. transf.

Battery cubicle for 1xBP II

Installation Guide Silcon DP300E 400V

DP340E with 2xBP I

Battery cubicle for 1xBP III

Iso. transformer DP3480E

Installation Guide Silcon DP300E 400V

Installation Guide Silcon DP300E 400V

Power cable entry

Installation Guide Silcon DP300E 400V

Power cable entry

460 Com. cable entry

Power cable entry

105 Com. cable entry

Installation Guide Silcon DP300E 400V

Power cable entry

Com. cable entry

Power cable entry

Installation Guide Silcon DP300E 400V

Power cable entry

Com. cable entry

Power cable entry

Com. cable entry

Installation Guide Silcon DP300E 400V

Power cable entry

Installation Guide Silcon DP300E 400V

Note: Glandplate in bottom of system must be mounted.

EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 20 20 20 4 40 40 40 10 SYSTEM

EXT. ALARM CABLE [max mm2] 2 2

Installation Guide Silcon DP300E 400V

Note: Glandplate in bottom of system must be mounted.

EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 80 80 80 25

EXT. ALARM CABLE [max mm2] 2

EXT.** SYSTEM EARTH CABLE [A] 10

EXT. BATT. MCCB [mm2] 63

EXT. BATT. CABLE [mm2] 16

Installation Guide Silcon DP300E 400V

Note: Glandplate in bottom of system must be mounted.

EXT. ALARM CABLE [max mm2] 2 2

Installation Guide Silcon DP300E 400V

Note: Glandplate in bottom of system must be mounted.

DP3120E DP3160E DP3240E DP3320E DP3480E

EXT. ALARM CABLE [max mm2] 2 2 2 2 2

Installation Guide Silcon DP300E 400V

Installation Guide Silcon DP300E 400V

Installation Guide Silcon DP300E 400V

Communication interface ComInterface

Installation Guide Silcon DP300E 400V

Battery monitor test Automatic battery test Battery monitor reset**

315x305x125(175) 315x305x125(175) 350x400x125(175) 560x750x175(235) 560x750x175(235*)

Display shows System OFF Normal operation load power 0%