Professional Documents
Culture Documents
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QW - 483 PROCEDURE QUALIFICATION RECORD (PQR)
Procedure Qualification Record No.: 007 - 2005 WPS No.: 304-1 Rev. 3 + 003-1 Rev.6 Welding Process(es): FCAW+SMAW Type (Manual, Automatic, Semi-Auto): MANUAL JOINTS: (QW-402)
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THERMAX
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Date: 05.04.2005
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Material Spec. : SA 516 to SA 516 Type or Grade: Gr.70 to Gr.70 P. No. -1Gr. 2 to P.No. --1-Gr.-L Thickness of Test Coupon (mm) : 50 Dia. of Test coupon (mm): Nil Others: None
(QW-407)
Time: Others:
====
%
Composition Mixture
SG-C
Flow
rate lit/min -
as per
SFA- 5.32
18-20
Weld Metal Analysis A.No. 1 1 Size of Filler Metal mm 0 1.2 4 ~-iller Metal F.No. 6 4 -6FA Specification 5.20 5.1 AWS Specification E71T-1 E7018 Deposited Weld Metal (mm) 25 25 Pass Thickness(mm) 4 Max. 4 Max. Others: I) No addition of supplementary filler metal & Alloy Elements for FCAW. ii) Product form: Flux Cored for FCAW
I
POSITION :(QW-405)
ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC Polarity: EP Amps: 160-180 for FCAW Volts 26-28 160-170 for SMAW - Volts: 23-24 Tungsten Electrode Type & Size: Not Applicable Others:TY"o"l'\sf'e'l M~dl. ~&\0 TECHNIQUE: (QW-410) Travel Speed (mm/min.):
For FCAW : 80-90 For SMAW: 55-60 String or Weave Bead: Strinq & Weave Oscillation:. Nil Single pass/ Multipass: Multipass Single/Multiple Electrode: Sinqle Others: Weavinq for SMAW 12mm Max. (3 times of Core Diameter of electrode.)
I I
Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) Preheat Temp. (Min.) C : pass Temp. (Max.) C : Others: [Inter .
~
UQhili
(100) 250
Nil -
<>
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-.
J "
..
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Specimen No. TT 1 Top TT 2 Top TT 1 Bottom TT 2 Bottom Width (mm) 19.30 19.02 18.90 19.28 QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile Thickness load (ka.) (mm2) (mm) 31400 507.97 26.32 32000 525.52 27.63 31400 496.31 26.26 33200 506.67 26.28 PQR No. 007-2005 UTS (kg/mm2) 61.81 60.89 63.26 65.52
. -
THERMAX
.
,..-;;:; -...;
GUIDED BEND TESTS (QW160) Tvpe and Figure No. Side Bend QW-462.2 SB1
Side Bend QW-462.2 Side Bend QW-462.2 Side Bend QW-462.2 SB2 SB3 SB4
Results
Satisfactory Satisfactory Satisfactory Satisfactory
Specimen No.
Notch location
Notch
TOUGHNESS TESTS (QW 170) None Test Lateral Exp. Ava. Impact % Shear Mils Value Joules Temp. C Type
FILLET WELD TEST (QW 180) None Result: Not Applicable Macro Results: Micro:
/""
----None --
""'"
Type of Test:
OTHER TESTS Hardness (Hv-l 0) Weld: Top: 170.179,188 Middle 185,184,187 Bottom: 194.186.179 HAZ: Top: 160.159.157 Middle: 164.163.162 Bottom: 160.160.152 Parent Material-167. 157, 160 None Macro Test Satisfactorv. M. H. Ansari Weldinq Enqq Dept. T.No.: A2932 Stamp No.: WB 01 Lab Test No.: 226 dtd. 31.03.2005
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME Sect.lX edition 2004. Test Witness By.: Vikas Neerai of
c-
Date: 05.04.2005
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cturer: THERMAXLTD. S
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Date: 18.02.2005
THERMAX
JOINTS: (QW-402)
\(
RootGap RootFace2-3mm.
0 - 1.5 mm. IncludedAngle - 65 - 70
!6
mm
BASE METALS (QW-403) Material Spec. : SA 516 to SA 516 Type or Grade: r.70 to Gr.70
(QW-407) Nil -
TemperatureC: =
Time:
to P.No.-1-
Gr.
Others:
--------
--------
Thickness of Test Coupon (mm) : 16 Dia. of Test coupon (mm): Nil. Others: None
GAS: (QW-408)
% FILLER METALS: (QW-404)
I
Gas(es)
Composition
Mixture
GTAW 1 2
6
10-11
----
-------,-
----
SFA Specification . AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others
I
--. ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 140-150 Volts N.A Amps: Tungsten Electrode Type & Size: EWTh-2. .,])2.4 Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: . I Single pass/ Multipass:
---------------
I Single/Multiple
Others:
Electrode:
RT (28) 250
Nil
Nil." -.I
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Specimen No. Trans. Tensile 1 Trans. Tensile 2 Width (mm) 19.40 19.33 QW 483 TENSILE TEST (QW-150) Thickness Area Ultimate Tensile (mm2) load (ka.) (mm) 15.97 309.82 19800 311.02 16.09 19800 PQR No. 001-2005 UTS (kg/mm2) 63.91 63.66 Type of failure and location Ductile In PilJl Ductile In PM GUIDED BEND TESTS (QW 160) Type Face Bend Face Bend Root Bend Root Bend and FiQureNo. QW-462.3 (a) QW-462.3 (a) QW-462.3 (a) QW-462.3 (a) FB1 FB2 RB1 RB2 Results Satisfattory Satisfactory Satisfactory Satisfactory
THERMAX
..-
Notch location
weld HAZ
Notch Type
TOUGHNESS TESTS (QW 170) Test Ava. Impact Lateral Exp. Mils Temp. C Value Joules % Shear
-29 110 28
-29 Charpy
FILLET WELD TEST (QW 180) Result: Satisfactory Macro Results: Micro: Yes/No. None None
None
--
...... ..
i"ype of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by:
OTHER TESTS Hardness (Hv10). Weld - 194, 198,186. Parent Material - 176,181,171. None
Macro
HAZ-199,197,185.
-Satisfactory
...-
T.No.: A2932 Stamp No.: WB01 Lab Test No.: 199 dtd. 10.02.2005
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2004. Test Witness By.: Vikas Neerai of Date: 18.02.2005 LRS Manufacturer: THERMAX LTD.
AUDITED
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V. K. SHENDRIKAR
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THERMAX
Date: 14.05.2004
-~
+
3.0 to 3.5 mm. Root Gap ---RootFace--- 0 to 1mm. Included Angle- 70-75
\(
E74
mm
BASE METALS (QW-403) Material Spec.: SA 106 to SA 106 Type or Grade: Gr.B to Gr.B P No 1 Gr.Ato P.No. --L- Gr. .1.. 8.74 Thickness of Test Coupon (mm): Dia. of Test coupon (mm): 60.3. None Others:
GAS: (QW-408)
% Gas(es) FILLER METALS: (QW-404) Process GTAW 1 2 6 5.18 ER 70S-2 8.74 3 Max. No addition of flux to The face of weld joint Shielding GTAW Trailing Backing Argon None None
Composition
r-...
Weld Metal Analysis A.No. Size of Filler Metal mm 0 Filler Metal F.No. SFA Specification AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others
----
----
ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 100-120 N.A Volts Amps: Tungsten Electrode Type & Size: EWTh-2. g,2.j Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: Single pass/ Multipass Single/Multiple Electrode: Others:
POSITION :(QW-405) 1G Position of Groove: -----Welding Progression: --------Others: PREHEAT :(QW-406) Preheat Temp. DC: Interpass Temp. DC: Others:
WL
Multipass Sinqle Nil
_/
RT (39)
250 Nil 0 t-4.J-
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Specimen No. TT-1 TT-2
19.35
THERMAX
QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile mm2 load k . 159.00 7850 8.79 170.09 8250
48.52
."""
Specimen No.
Notch location
Notch Type
Dro Break
None
Result: Satisfactory Macro Results: Micro: Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by:
Yes/No. None None OTHER TESTS Hardness (Hv). Weld 180. 189. 199. HAZ- 193. 191. 186. Parent Material-197. 194. 193. None
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03. Test Witness By.: Surveyor of LRA Date: 14.05.20L\cturer: THERMAX LTD.
AUDITED BY : SA VANCHINATH
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By : A.H.Jadhav
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QW - 483 PROCEDURE QUALIFICATION RECORD (PQR)
Procedure Qualification Record No.: 007 - 2005 WPS No.: 304-1 Rev. 3 + 003-1 Rev.6 Welding Process(es): FCAW+SMAW Type (Manual, Automatic, Semi-Auto): MANUAL JOINTS: (QW-402)
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THERMAX
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Date: 05.04.2005
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Material Spec. : SA 516 to SA 516 Type or Grade: Gr.70 to Gr.70 P. No. -1Gr. 2 to P.No. --1-Gr.-L Thickness of Test Coupon (mm) : 50 Dia. of Test coupon (mm): Nil Others: None
(QW-407)
Time: Others:
====
%
Composition Mixture
SG-C
Flow
rate lit/min -
as per
SFA- 5.32
18-20
Weld Metal Analysis A.No. 1 1 Size of Filler Metal mm 0 1.2 4 ~-iller Metal F.No. 6 4 -6FA Specification 5.20 5.1 AWS Specification E71T-1 E7018 Deposited Weld Metal (mm) 25 25 Pass Thickness(mm) 4 Max. 4 Max. Others: I) No addition of supplementary filler metal & Alloy Elements for FCAW. ii) Product form: Flux Cored for FCAW
I
POSITION :(QW-405)
ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC Polarity: EP Amps: 160-180 for FCAW Volts 26-28 160-170 for SMAW - Volts: 23-24 Tungsten Electrode Type & Size: Not Applicable Others:TY"o"l'\sf'e'l M~dl. ~&\0 TECHNIQUE: (QW-410) Travel Speed (mm/min.):
For FCAW : 80-90 For SMAW: 55-60 String or Weave Bead: Strinq & Weave Oscillation:. Nil Single pass/ Multipass: Multipass Single/Multiple Electrode: Sinqle Others: Weavinq for SMAW 12mm Max. (3 times of Core Diameter of electrode.)
I I
Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) Preheat Temp. (Min.) C : pass Temp. (Max.) C : Others: [Inter .
~
UQhili
(100) 250
Nil -
<>
~.
-.
J "
..
~
,r
Specimen No. TT 1 Top TT 2 Top TT 1 Bottom TT 2 Bottom Width (mm) 19.30 19.02 18.90 19.28 QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile Thickness load (ka.) (mm2) (mm) 31400 507.97 26.32 32000 525.52 27.63 31400 496.31 26.26 33200 506.67 26.28 PQR No. 007-2005 UTS (kg/mm2) 61.81 60.89 63.26 65.52
. -
THERMAX
.
,..-;;:; -...;
GUIDED BEND TESTS (QW160) Tvpe and Figure No. Side Bend QW-462.2 SB1
Side Bend QW-462.2 Side Bend QW-462.2 Side Bend QW-462.2 SB2 SB3 SB4
Results
Satisfactory Satisfactory Satisfactory Satisfactory
Specimen No.
Notch location
Notch
TOUGHNESS TESTS (QW 170) None Test Lateral Exp. Ava. Impact % Shear Mils Value Joules Temp. C Type
FILLET WELD TEST (QW 180) None Result: Not Applicable Macro Results: Micro:
/""
----None --
""'"
Type of Test:
OTHER TESTS Hardness (Hv-l 0) Weld: Top: 170.179,188 Middle 185,184,187 Bottom: 194.186.179 HAZ: Top: 160.159.157 Middle: 164.163.162 Bottom: 160.160.152 Parent Material-167. 157, 160 None Macro Test Satisfactorv. M. H. Ansari Weldinq Enqq Dept. T.No.: A2932 Stamp No.: WB 01 Lab Test No.: 226 dtd. 31.03.2005
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME Sect.lX edition 2004. Test Witness By.: Vikas Neerai of
c-
Date: 05.04.2005
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cturer: THERMAXLTD. S
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;...... By : V. K. SHENDRIKAR
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THERMAX
Joint Design:
Backing:
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Retainers not permitted BASE METALS: (QW-403) to P.No. ------A.No. SFA No. nAWS(Class) --Product form (Solid/cored / Flux cored) GTAW / PAW Solid ER 70S-2 1 FILLER METAL: (QW-404) Process GTAW 6
P.NO. 1 Gr. 1 , 2
OR
1 Gr 1 , 2 .
F.No.
5.18
Chem. Analysis & Mech. Prop. To Chem. Analysis & Mech. Prop.
-GROOVE Base Metal thk.range (mm.) Pipe dia Range (mm.) Any Any 1.5 - 32 FillET Any
None
Others:
Groove Fillet
32 Any :::;3
,'~
QW
482
(QW-405) of Groove'
Rev.: Q
Page 2 of 2
POSITION: Position(s)
POST WELD HEAT TREATMENT: (QW-407) None Temperature Range(OC) . Time Range(min)
GAS: (QW-408) . 15 T:s:25 mm 100 T >25 mm 250 None Shielding Trailing Backing Gas(es) % Comp Mixture Single Flow Rate (Iit/min) 5-12
Preheat_Temp. (Min.)OC
EN ==
Electrode wire feed Speed Range Pulsing : TECHNIQUE: (QW-410) String or Weave Bead Orifice or Gas Cup Size 0 (mm) Initial and Interpass Cleaning Method of Back Gouging Oscillation Contact Tube to work distance (mm) Multiple or Single Pass (per side) Multiple or Single Electrode Closed to out chamber Electrode Spacing Travel Speed (Range) Peening Use of Thermal Process for P No. 11A & P No. 11B Others: Weld Layer (s) Process es GTAW
Filler Metal
~
Strinq / Weavinq of Max 6 mm 6 - 12.5 Wire Brushinq / Grindinq None None Not Applicable Multipass / Sinqle Sinqle Not Applicable Not AQQ.licable
------
Surface to be welded shall be free from oil. dust. rust. scale, & other foreir
Current material.
Travel
Class
Dia.mm
Heatinput J/mm
As reqd.
ER 70S-2
2.0
Prepared By :
Approved By :
Mahadev Gochade
j4\
Date' 20.03.2008
v.K.Shendrik~4~~v
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Date: 18.02.2005
THERMAX
JOINTS: (QW-402)
\(
RootGap RootFace2-3mm.
0 - 1.5 mm. IncludedAngle - 65 - 70
!6
mm
BASE METALS (QW-403) Material Spec. : SA 516 to SA 516 Type or Grade: r.70 to Gr.70
(QW-407) Nil -
TemperatureC: =
Time:
to P.No.-1-
Gr.
Others:
--------
--------
Thickness of Test Coupon (mm) : 16 Dia. of Test coupon (mm): Nil. Others: None
GAS: (QW-408)
% FILLER METALS: (QW-404)
I
Gas(es)
Composition
Mixture
GTAW 1 2
6
10-11
----
-------,-
----
SFA Specification . AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others
I
--. ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 140-150 Volts N.A Amps: Tungsten Electrode Type & Size: EWTh-2. .,])2.4 Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: . I Single pass/ Multipass:
---------------
I Single/Multiple
Others:
Electrode:
RT (28) 250
Nil
Nil." -.I
I ~ I I ~
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,
Specimen No. Trans. Tensile 1 Trans. Tensile 2 Width (mm) 19.40 19.33 QW 483 TENSILE TEST (QW-150) Thickness Area Ultimate Tensile (mm2) load (ka.) (mm) 15.97 309.82 19800 311.02 16.09 19800 PQR No. 001-2005 UTS (kg/mm2) 63.91 63.66 Type of failure and location Ductile In PilJl Ductile In PM GUIDED BEND TESTS (QW 160) Type Face Bend Face Bend Root Bend Root Bend and FiQureNo. QW-462.3 (a) QW-462.3 (a) QW-462.3 (a) QW-462.3 (a) FB1 FB2 RB1 RB2 Results Satisfattory Satisfactory Satisfactory Satisfactory
THERMAX
..-
Notch location
weld HAZ
Notch Type
TOUGHNESS TESTS (QW 170) Test Ava. Impact Lateral Exp. Mils Temp. C Value Joules % Shear
-29 110 28
-29 Charpy
FILLET WELD TEST (QW 180) Result: Satisfactory Macro Results: Micro: Yes/No. None None
None
--
...... ..
i"ype of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by:
OTHER TESTS Hardness (Hv10). Weld - 194, 198,186. Parent Material - 176,181,171. None
Macro
HAZ-199,197,185.
-Satisfactory
...-
T.No.: A2932 Stamp No.: WB01 Lab Test No.: 199 dtd. 10.02.2005
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2004. Test Witness By.: Vikas Neerai of Date: 18.02.2005 LRS Manufacturer: THERMAX LTD.
AUDITED
y'
4:
5,
~A~~ ,~.
~ \ 0 ~)/
, .
('
\.
V. K. SHENDRIKAR
n
<:)
~~i.ter
Asia
iF""
rr
I
....
t..
~
,r
THERMAX
Date: 14.05.2004
-~
+
3.0 to 3.5 mm. Root Gap ---RootFace--- 0 to 1mm. Included Angle- 70-75
\(
E74
mm
BASE METALS (QW-403) Material Spec.: SA 106 to SA 106 Type or Grade: Gr.B to Gr.B P No 1 Gr.Ato P.No. --L- Gr. .1.. 8.74 Thickness of Test Coupon (mm): Dia. of Test coupon (mm): 60.3. None Others:
GAS: (QW-408)
% Gas(es) FILLER METALS: (QW-404) Process GTAW 1 2 6 5.18 ER 70S-2 8.74 3 Max. No addition of flux to The face of weld joint Shielding GTAW Trailing Backing Argon None None
Composition
r-...
Weld Metal Analysis A.No. Size of Filler Metal mm 0 Filler Metal F.No. SFA Specification AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others
----
----
ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 100-120 N.A Volts Amps: Tungsten Electrode Type & Size: EWTh-2. g,2.j Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: Single pass/ Multipass Single/Multiple Electrode: Others:
POSITION :(QW-405) 1G Position of Groove: -----Welding Progression: --------Others: PREHEAT :(QW-406) Preheat Temp. DC: Interpass Temp. DC: Others:
WL
Multipass Sinqle Nil
_/
RT (39)
250 Nil 0 t-4.J-
JEj'cY.... ,
t~
".
..
,r
Specimen No. TT-1 TT-2
19.35
THERMAX
QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile mm2 load k . 159.00 7850 8.79 170.09 8250
48.52
."""
Specimen No.
Notch location
Notch Type
Dro Break
None
Result: Satisfactory Macro Results: Micro: Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by:
Yes/No. None None OTHER TESTS Hardness (Hv). Weld 180. 189. 199. HAZ- 193. 191. 186. Parent Material-197. 194. 193. None
We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03. Test Witness By.: Surveyor of LRA Date: 14.05.20L\cturer: THERMAX LTD.
AUDITED BY : SA VANCHINATH
~",,4
~.
By : A.H.Jadhav
THERMAX LTD.
Chinchwad, Pune 411 019
l1J
THERMA
Date: 22.12.2007
1-
1.5mm'.J
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r-;J
2.5-3 mm.
~
I+SMAW 8 02.5, 03.15 5
5.4
Weldfast 309L of Mis. Weldwell Electrodes Ltd.
18.26 mm.
BASEMETAL(QW-403) Material Spec.: SA 106 Type or Grade: B To Material Spec.: SA312 Type or Grade: 304 P No.: 1 To P No.: 8 Thickness of Test Coupon: 18.26 mm. Dia of Test Coupon: 168.3 mm. Others: None FILLER METAL GTAW
"
W-404 Weld Metal 4naJysis (A No. Size of Filler Metal (mm. Filler Metal FNo. SFASpecification Trade Name
AWS Classification Deposited Weld 'Metal
8 02.0
6
5.9
SS Wire 309L of
Mis. Weldwell
Electrodes Ltd.
Volts: None Tungsten Electrode Size: EWTh-2,0 2.4 mm. Heat Input: None
ER309L
E309L-16
6mm.
12.26 mm.
Pass Thickness I 3 mm. (Max. POSITION (QW-405) Position of Groove: IG (Flat) Weld Progression: Not Applicable Others: Not Applicable
--
PREHEAT ~QW-405) Preheat Temp.: Ambient Temperature (32C) Inter-pass Temp.: 175e .Preheat Maintenance: None
TECHNIQUE(QW-410) Travel Speed (mm./minute): None String or Weave Bead: Weave Oscillation: Not Applicable Multi-pass or Single Pass (Per side): Multi-pass Single or ~~Itiple Electrodes: Single Others:
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Pune (lfl,cl \
Lloyd's RegisterAsia
---..-
THERMAX
THERMAX LTD.
Chinchwad (pune)
- 411019
2
=rEQ!!.. o.: N
Specimen No. Width (mm.)
340/2007
TESILE TEST Area Thickness (mm2) (mm.) 17.30 17.48 330.43 332.12
Transverse -1 Transverse -2
19.10 19.00
--
171
--
Ductile& In P. M. C. s. Ductile& In
--
P. M. C.S.
v
Specimen No. Notch Location Not,. Type
Results -Sati.sfactory Satisfactory .--.-.--.-..-.._.____atisfacto..!:Y_.. -'-' Satisfactorv -W-l T.) latlral Drop Weight Exp Break No Break Mils % Shear
QW-1____-------_.._-
----.
---
..--
----------
FILLET WELD TEST (QW-180) Result: None Penetration Into Parent Metal: None ---------------OTHER TESTS Macro Results: Satisfactory Hardness Test: Hardness (HV10 Scale) W. M. : 191, 194, 193, 193, 189 HAZ: (5.5.) 183, 186, 182, 185, 183 (C.S.) 168, 165, 167, 168, 167
----"- .-. -
... .. .....-.-.....---..
--------------------
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..
C.5. 142 144 145 T.No.: Welder's Name: D. R. Newase Test Conducted by: Welding Engg. (Thermax Ltd.)
.------..---Stamp No.: WD98 Lab Test No.: Perfect Lab. PLS__0307 _7/1/21.12.2007
We certify that the statements in this record are correct and test welds were prepared, welded & tested in accordance with requirement of section IX of ASME Code. Manufacturer: Date: 22.12.2007
Lie I 'L.""\ BY.:..6: E. fS.LISARriJ-
Thermax Ltd.
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THERMAX LTD.
Chinchwad,Pune 411019
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THERMAX
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18.26 mm.
~
POST WELD HEAT TREATMENT (QW-407)
Material Spec.: SA312 Type or Grade: 304 To Material Spec.: SA312 Type or Grade: 304 PNo.:8 To PNo.:8 Thickness of Test Coupon: 18.26 mm.
Current: DC
Polarity: EN (-) GTAW EP (-+)SMAW Amps: 110 - 120 Amp. GTAW 70 - 110 Amp. SMAW Volts: None
AWS I ER308L Classification 6mm. Deposited Weld Metal I 3 mm. (Max. Pass Thickness POSITION (QW-405) Position of Groove: 1G (Flat) Weld Progression: Not Applicable Others: Not Applicable
E308L-16
12.26 mm.
TECHNIQUE (QW-410)
Travel Speed (mm./minute): None String or Weave Bead: Weave Oscillation: NotApplicable Multi-pass or Single Pass(Per side): Multi-pass Single or.MultiDleElectrodes: Sinqle
PREHEAT(QW-405) Preheat Temp.: Ambient Temperature (32C) Inter-pass Temp.: 175C Preheat Maintenance: None
Others:-
~- .~-
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--
THERMAX LTD.
Chinchwad (pune)
IIIU?Mt,X
- 411019
--.-.--.-. Ultimate Tensile Stregth M a 622.11 615.06 _.__. Results
(contd.) 2 of 2
Specimen No.
Width (mm.)
- QR}o.: 3'\ 1/2007 ,-TESILE TEST (QW 150) Thickness Area Ultimate Total Load (mm.) (mm2) (KN) 17.18 17.20 324.70 326.80 202 201
Type or
failure & Location
Ductile & In Weld Ductile & In
Transverse -1 Transverse -2
18.90 19.00
---
Weld - ---
Satisfact_.._-- ?cllduclory
Sdl i.f iJclor
-'
Specimen No. Notch Location Notch Type -
-Drop Break
.---Weight No Break
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FILLET WELD TEST (QW-180) Result: None Penetration into Parent Metal: None OTHER YESTS Macro Results: Satisfactory Hardness Test: Hardness (HV10 Scale) W. M. : 189, 192, 188, 188, 191 HAZ: (L. H. S.) 196,198,196,197,196 (R. H. S.) 196, 19/, 19'\, 19U, 19/ P. M. : (L. H. S.) 163, 164, 162 CR.H>-1.?2, 173, 175
St.unp No.: WI)')/
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Date: 22.12.2007
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