Aeon Overland 180

DRAWING INDEX
D-1: FAN COVER
D-2: CYLINDER HEAD COVER
D-3: CYLINDER HEAD/CAM SHAFT
page 7
page 8
page 9
D-4: CHAIN TENSIONER
D-5: CYLINDER
D-6: RIGHT CRANKCASE COVER/RADIATOR
page 10
page 11
page 12
DRAWING INDEX
D-7: OIL PUMP ASSEMBLY
D-8: LEFT CRANKCASE COVER
D-9: DRIVE CLUTCH/STARTER
page 13
page 14
page 15
D-10: DRIVEN CLUTCH
D-11: TRANSMISSION LEVER
D-12: CRANKCASE
page 16
page 17-18
page 19
DRAWING INDEX
D-13: CRANKSHAFT
D-14: AIR CLEANER
D-15: EXHAUST PIPE/CARBURETOR
page 20
page 21
page 22
D-16: FRAME BODY
D-17: BUMPER/RACKS
D-18: SWING ARM/FOOTREST
page 23
page 24
page 25
DRAWING INDEX
D-19: FENDER
D-20: SEAT
D-21: FUEL TANK
page 26
page 27
page 28
D-22: SUSPENSION
D-23: FRONT WHEEL
D-24: REAR WHEEL
page 29
page 30
page 31
DRAWING INDEX
D-25: FRONT BRAKE
D-26: REAR BRAKE
D-27: HANDLEBAR
page 32
page 33
page 34
D-28: CHAIN
D-29: CHAIN
D-30: STEERING
page 35
page 36
page 37
DRAWING INDEX
D-31: LIGHTS
D-32: GENERATOR/STARTING MOTOR
D-33: ELECTRICAL PARTS
page 38-39
page 40
page 41-42
D-34: DECALS
page 43
6
D-1: FAN COVER

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
DESCRIPTION
Asm., Shroud, Upper
Screw, Tappinmg
Clamp
Plug, Rubber
Elbow, Outlet
Bolt
Cover Set, Fly Wheel
Cap
Cap
Clamp
Asm., Shroud, Lower
Gasket, Shroud, Lower
Gasket, Shroud, Upper
P/N
19623119-000
93904-3050168-00K
19628119-000
19633119-000
19615201-000
96000-060258-08C
19610119-001
19529119-000
19611156-000
19629119-000
19621119-000
19625119-000
19635119-000
Q'TY
1
4
1
1
1
3
1
1
1
1
1
1
1
D-2: CYLINDER HEAD COVER

ITEM
1
2
3
4
DESCRIPTION
Bolt
Asm., Head Cover
Cover, Cylinder Head
O-Ring, Head Cover
P/N
96000-060258-08C
12310158-000
12309158-000
12391119-000
Q'TY
4
1
1
1
D-3: CYLINDER HEAD/CAM SHAFT

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
DESCRIPTION
Asm., Manifold, Intake
Nut
Clamp, Manifold, Intake
O-Ring
Plug, Spark
Insulator, Manifold
Gasket, Manifold
Stud
Pin, Dowel
Gasket, Cylinder Head
Valve, Intake
Valve, Exhaust
Head, Cylinder
O-Ring
Guide, Valve Intake
Guide, Valve Exhaust
Seal, Valve
Seat, Valve, Spring, Outer
Spring, Valve, Outer
Spring, Valve, Inner
Retainer, Valve, Spring
Clip, Retainer
Asm., Cam Shaft
Bracket, Cam Shaft
Nut
Washer
Nut, Tappet Adj.
Screw, Tappet Adj.
Shaft, Exhaust, Rocker Arm
Arm, Valve, Rocker
Asm., Decomp. Release
Shaft, Intake, Rocker Arm
Bolt
Stud
P/N
17100179-000
94050-06000-00C
14111119-000
93210-00227
98076119-00A
17112119-000
17113119-000
91001-060728-00C
94301-10140
12251158-000
14711122-000
14721122-000
12201158-000
93210-00915
12204119-000
12206119-000
12209119-000
14775119-000
14751119-000
14761119-000
14771119-000
14781119-000
14400122-000
12211158-000
94050-08000-00C
94101-0818023-00U
90206-05000-00A
90012-06015
14453158-000
14431119-000
14456119-000
14452158-000
96000-061008-08C
91001-080328-00C
Q'TY
1
2
1
1
1
1
1
2
4
1
1
1
1
2
1
1
2
2
2
2
2
4
1
1
4
4
2
2
1
2
1
1
2
2
D-4: CHAIN TENSIONER

ITEM
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
Screw
Bolt
O-Ring
Tensioner
Gasket, Tensioner
Guide, Cam Chain, RH
Chain, Cam
Guide, Cam Chain, LH
Pivot, Guide
P/N
93000-060068-00K
96000-060228-14C
93210-00915
14521119-000
14523119-000
14550119-000
14401119-000
14500119-000
14535119-000
Q'TY
1
2
1
1
1
1
1
1
1
D-5: CYLINDER
ITEM
1
2
3
11
DESCRIPTION
Cylinder
Gasket, Cylinder
Pin, Dowel
P/N
12101158-000
12191158-000
94301-10140
Q'TY
1
1
2
D-6: RIGHT CRANKCASE COVER/RADIATOR

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
12
DESCRIPTION
Dipstick
O-Ring
Bolt
Pin, Dowel
Gasket, Crankcase, RH
Seal, Oil
Cover, Crankcase, RH
Screen
Spring, Screen
O-Ring
Plug, Drain, Oil
Washer
Bolt, Banjo
Hose, Inlet
Hose, Outlet
Radiator
Washer ,Rubber
Bolt
Bolt
Bolt
Bolt
Clamp, Wire, Stator
P/N
15651201-000
93210-01835
96000-060408-08C
94301-08140
11393156-000
96501-19300500000
11330156-002
15421119-000
15426119-000
93210-03132
11334119-000
94101-1221320-00L
45456156-604
19220158-001
19230158-001
19215156-001
19235156-000
92005-060258-00K
96000-060958-08C
96000-061108-08C
96000-061008-08C
32961119-000
Q'TY
1
1
1
2
1
1
1
1
1
1
1
8
4
1
1
1
2
2
5
2
1
1
D-7: OIL PUMP ASS'Y

ITEM
1
2
3
4
5
6
7
13
DESCRIPTION
Bolt
Cover, Oil Pump
Chain, Oil Pump
Nut
Sprocket, Oil Pump
Screw
Asm., Pump, Oil
P/N
96000-060128-08C
15711119-000
15141119-000
94050-06000-00C
15150119-000
93902-060308-00B
15100158-000
Q'TY
2
1
1
1
1
2
1
D-8: LEFT CRANKCASE COVER

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
DESCRIPTION
Gasket
Pin, Dowel
Bolt
Cover, Clutch
Bolt
Bolt
Washer, Spring
Asm., Kick Start
Bolt
Clamp
Duct, Inlet
Screw
Cap
Hook, Hose
P/N
11359119-000
94301-08140
96000-060408-08C
11341156-001
96000-061008-08C
96000-060258-00K
94111-0611020-00K
28300156-000
93500-040258-00K
89669-119-001
11345179-000
93903-1040168-00K
11349156-000
11351119-000
Q'TY
1
2
7
1
1
1
1
1
1
1
1
1
1
1
D-9: DRIVE CLUTCH/STARTER

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
15
DESCRIPTION
Asm., Shaft, Starter
Bushing
Rollor
Arresting
Bolt
Bushing
Washer
Recoil, Kick Start
Asm., Shaft, Kick Start
Idler Shaft, Starter
Pin
Spring
Spring, Kick Start Gear
Gear, Kick Start, Driven
Washer
Asm., Idle Gear, Starter
Bushing, Kick Start
Bushing, Slider
Plate, Sheave
Roller
Clip, Cir
Sheave
Bushing
Bushing
Sheave, moveable
Washer
Nut
Asm., Drive Clutch
P/N
28251119-000
96401-121612
96220-30085
28252119-000
96000-060128-08C
96401-141816
94101-1422012-00K
28281119-000
28250119-000
28241119-000
28282119-000
28242119-000
28223119-000
28230119-000
94101-1225023-000
28231119-000
28211119-000
22132156-000
22131158-000
22121158-000
94512-2800R
22110156-000
96401-242830
96401-172451
22102156-000
94101-1225023-000
94050-12000-00C
22103160-000
Q'TY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
6
2
1
1
1
1
1
1
1
D-10: DRIVEN CLUTCH

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
16
DESCRIPTION
Asm., Drive Clutch
Clip, Cir
Plate, Drive, Side
Spring, Clutch
Weight, Clutch
Bushing, Rubber
Plate, Drive, Inner
Nut
Clutch, Outer
Nut
Seal, Collor
Spring, Clutch
Seal, Collor
O-Ring
Seal, Oil
Sheave, Moveable
Roller, Guide
Pin, Guide
Asm., Sheave, Driven
Sheave, Driven
Bearing, Ball
Clip, Cir
Bearing, Needle
Belt, Driven
P/N
22001156-000
94511-0700E
22351119-000
22401119-000
22535156-000
22804119-000
22350119-000
90202-28000-00C
22100119-000
94050-12000-00C
23238119-000
23233158-000
23237119-000
93210-03920
96500-34410400000
23220119-000
23226119-000
23225119-000
23200119-000
23210119-000
96100-69020-U0000
94512-280IR
96200-202918
23100122-000
Q'TY
1
3
1
3
3
3
1
1
1
1
1
1
1
2
2
1
3
3
1
1
1
1
1
1

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
17
DESCRIPTION
Bolt
Bracket, Sprocket
Sprocket, Drive
Bushing, Rubber
Hose
Breather, Crankcase, Lower
Cover, Transmission
Pin, Dowel
Gasket, Transmission Cover
Bearing, Ball
Seal, Oil
Shaft
Gear , Shift
Bearing, Ball
Seal, Oil
Bearing, Ball
Retainer
Washer, Spline
Ratchet, Shift
Bearing, Ball
Asm.,Idler Shaft
Asm., Reverse Shaft
Shaft, Drive
Bearing, Ball
Nut
Washer
Fork, Shift Gear
Pin, Shift Gear
Washer
Retainer
O-Ring
Bracket, Shift
Washer
Bolt
Fork, Shift
Bolt
Nut
Rod End
Bolt
Lever, Shift
P/N
92000-060108-00C
23811201-000
23801159-001
96400-082223
94408-05007-170
11610113-000
21301158-002
94301-08140
21395156-000
96100-60050-U0000
96500-304707A7271
23431156-002
23434201-000
96100-62020-00000
96500-203206T3034
96100-62030-00000
23436201-000
23435201-000
22430201-000
96100-62040-JR2C3
23433156-000
23420156-000
23411119-000
96100-TMB30-10000
90350-08000-0UK
94101-0816015-00C
21312156-000
21311156-000
23437156-000
23438156-000
93210-01425
21313156-000
94101-0510010-00B
91000-050098-00K
21314156-000
96000-060128-10C
90350-06000-00K
21316201-000
91000-060258-00K
21317156-000
Q'TY
2
1
1
2
1
1
1
2
1
1
1
1
2
4
1
1
3
3
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
2
1
2
1

ITEM
41
42
43
44
45
46
47
48
49
50
51
52
53
54
18
DESCRIPTION
Bracket, Shift Lever
Bolt
Lever, Shift
Pin, Lever, Shift
Spring, Shift
Pin, Cotter
Bolt
Gate, Shift
Knob, Transmission Lever
Cover
Bolt
Asm., Positioner
Spring
Pin
P/N
21318156-000
96000-060258-00K
21319201-000
21321156-000
21320201-000
94201-25190
96000-060128-10K
21323156-000
21328158-000
21327158-000
96000-060168-00K
21315156-000
21325156-000
21324156-000
Q'TY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
D-12: CRANKCASE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
19
DESCRIPTION
Nut
Washer
Bushing, Rubber
Pin, Dowel
Gasket
Bolt
Bracket. Air Cleaner
Bolt
Nut
Bushing, Rubber
Bracket, Carburator Tube
Washer
Bolt
Bolt
Bolt
Washer
Seal, Oil
Spacer, Collar
Crankcase, LH
Stud
Crankcase, RH
Stud
Bolt
P/N
90350-10000-00C
94101-1022020-00C
96400-102822
94301-08140
11191122-000
96000-101978-14C
17237201-000
96000-060608-08C
94050-06000-00K
96400-082223
11351111-000
94101-0816020-00L
96000-080128-10C
96000-060708-08C
96000-120158-14C
94101-1221320-00L
96501-19300500000
11150156-001
11201158-003
91001-081878-00C
11101158-000
91001-081818-00C
96000-060508-00C
Q'TY
1
1
2
2
1
1
1
4
1
2
1
2
2
3
1
1
1
1
1
2
1
2
1
D-13: CRANKSHAFT
ITEM
1
2
3
4
5
6
20
DESCRIPTION
Ring Set, Piston
Clip, Piston Pin
Piston
Key, Woodruff
Asm., Crankshaft
Pin, Piston
P/N
13011158-000
13115119-000
13100158-000
90471-04014
13020202-000
13111158-000
Q'TY
1
2
1
1
1
1
D-14: AIR CLEANER

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
21
DESCRIPTION
Clamp, Hose
Boot
Clamp
Inlet, Air Box
Box, Air Cleaner
Gasket, Cover
Bolt
Duct, Inlet
Spring
Screw
Cover, Air Cleaner
Filter, Air Cleaner
Screw
Element, Air Cleaner
Seal
Filter, Inlet, Separator
Cover, Separator
Bolt
Rubber
Clamp
Hose, Drain
Plug, Trap
Clamp
Hose
Clamp
P/N
17102119-000
17253201-000
94509-09000
17257119-000
17206119-000
17213119-000
93500-050108-00K
17255119-000
17258119-000
93903-2050208-00K
17207119-000
17205119-000
93903-1040128-00K
17234119-000
17212119-000
17235119-000
17232119-000
96000-060328-16C
81113153-000
94510-12000
94404-08012-000
17370119-000
94509-08500
11211119-000
94510-08000
Q'TY
1
1
1
1
1
1
2
1
1
7
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
D-15: EXHAUST PIPE/CARBURETOR

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
DESCRIPTION
Asm., Carburetor
Throttle Valve, Diaphragm
Screw, Idle
Spring
Bracket, Throttle Cable
Valve, Float
Valve, Needle
Jet, Main
Float
Jet, Pilot
Bolt
Washer
Bolt
Gasket
Shield, Silencer
Gasket
Gasket
Pipe, Exhaust
Nut
P/N
16100203-000
16050202-000
16171201-000
16172201-000
16120119-000
16117201-000
16105182-000
16108211-000
16118182-000
16110182-000
96000-080168-0KL
94101-0822020-00C
96000-060108-00B
94102-0613010-000
18315156-000
94102-0817020-000
18291119-000
18301186-000
90301-08000-00C
Q'TY
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
2
1
1
2
D-16: FRAME BODY

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
23
DESCRIPTION
Bolt
Bracket, Engine Mount, RH
Bolt
Washer, Spring
Bushing, Rubber
Bracket, Engine, RH
Nut
Bracket, Footwell, RH
Bolt
Bolt
Bolt
Rubber, Seat
Strap
Cap, Valve, Grease
Seat, Grease Contain
Nut
Cover, Swing Arm Seal
Arm, Swing
Valve, Grease
Sleeve, Rubber
Tube, Spacer
Bolt
Bracket, Engine Mount, LH
Bracket, Footwell, LH
Bolt
Shield, Chassis
Asm., Frame
P/N
96000-100438-0KL
50351202-000
96000-100208-0KL
94111-1001502-00K
96400-102822
50372201-000
90350-10000-0UC
51105156-000
96000-080128-00K
96000-080408-00K
96000-081258-00K
77220131-000
89569131-000
51301131-000
52524131-000
90350-14000-0UC
52422131-000
52410182-A03
51300131-000
52423156-000
52420131-000
96000-142908-00C
50371201-000
50355202-000
51120156-000
92005-060168-00K
50106158-000
50100182-A01
Q'TY
2
1
6
6
2
1
2
1
8
3
1
2
21
2
2
1
2
1
2
1
1
1
1
1
1
5
1
1
D-17: BUMPER/RACK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
24
DESCRIPTION
Bracket, Front Rack
Washer
Bolt
Bolt
Cover, Headlight
Bolt
Bumper
Nut
Washer
Bracket, RH
Rubber
Bracket, Rear Rack
Bolt
P/N
50495182-A00
94121-0816010-00K
96000-080168-0KL
93100-050168-00K
50460182-000
92003-060168-00K
50455182-A00
90350-05000-00K
94101-0514010-00K
81121182-A00
81113153-000
81111182-A00
96000-080208-0KL
Q'TY
1
16
14
8
1
2
1
8
8
2
2
1
2
D-18: SWING ARM/FOOTREST

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
25
DESCRIPTION
Shield, Heat
Bolt
Washer
Nut
Arm, Suspension, Silver, RH
Bolt
Cap, Rubber
Bushing
Spacer
Valve, Grease
Nut
Cap, Valve, Grease
Arm, Suspension, Silver, LH
Nut
Washer
Footwell, LH
Bolt
Footwell, RH
P/N
50480156-000
93100-050168-00K
94101-0514010-00K
90350-05000-00K
53030202-00A
96000-100758-0KL
52426156-000
53135203-000
53140156-000
51300131-000
94050-10000-00C
51301131-000
53130202-00A
90350-06000-00K
94101-0613010-00K
64310156-001
92005-060168-00K
64300156-000
Q'TY
1
4
4
4
1
4
8
8
4
4
4
4
1
8
8
1
8
1
D-19: FENDER
ITEM
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
26
DESCRIPTION
Cover, Front Fender (red)
Cover, Front Fender (green)
Screw
Bolt
Mudflap, Front, RH
U-Nut
Cab, Front (red)
Cab, Front (green)
Bracket, Battery
Nut, U-Plate
Bolt
Bolt
Washer
Bolt
Mudflap, Rear, RH
Rubber, Battery
O-Ring
Washer
Cab, Rear (red)
Cab, Rear (green)
Bolt
Washer
Nut
Mudflap, Rear, LH
Decal, Isolation
Mudflap, Front, LH
Rubber
P/N
61300182-485
61300182-617
93903-1040128-00K
92003-060168-00K
61105182-000
90345-04000-02T
61100182-485
61100182-617
31521201-000
90344-06000-00C
93100-050128-00K
93800-060168-00K
94150-0717050-00K
92005-060168-00K
61005182-000
31510201-000
93210-04635
94150-0717075-00K
61000182-485
61000182-617
93100-050168-00K
94101-0514010-00K
90350-05000-00K
61010182-000
80140131-000
61110182-000
81113153-000
Q'TY
1
1
2
2
1
2
1
1
1
4
8
4
2
4
1
2
2
2
1
1
32
40
40
1
1
1
1
D-20: SEAT
ITEM
1
2
3
27
DESCRIPTION
Seat
Hook, Seat
Nut
P/N
77200182-000
77210131-000
94050-06000-00C
Q'TY
1
1
2
D-21: FUEL TANK

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
28
DESCRIPTION
Cap, Fuel
Vent, Fuel Cap
Diaphragm, Fuel Cap
Cap
Bolt
Rubber, Fuel Tank
Hose, Fuel
Clamp
Clamp
Valve, Fuel
Bolt
Clamp
Hose, Fuel
Hose, Fuel
Filter, Fuel
Clip
Tube, Oil
Tank, Fuel
P/N
17623156-000
17621156-000
17625131-000
83574131-000
92005-060168-00K
64319131-000
94401-05009-001
94510-12000
94510-08000
17950111-000
96000-060168-00K
94510-08000
94401-05009-050
94401-05009-150
17952111-000
94510-06000
94403-04008-300
17500156-000
Q'TY
1
1
1
2
2
2
1
1
1
1
1
5
1
1
1
1
1
1
D-22: SUSPENSION
ITEM
1
2
3
4
5
6
7
8
29
DESCRIPTION
Bolt
Nut
Spring, Suspension, Front
Tube, Inner, Suspension, Front
Shaft, Suspension, Rear
Spring, Suspension, Rear
Shock, Rear
Pin, Cotter
P/N
96000-100408-0KL
94050-10000-00C
51101156-00B
51102156-00B
52415156-000
52401156-001
52402156-000
94201-25190
Q'TY
5
4
2
2
1
1
1
1
D-23: FRONT WHEEL

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
30
DESCRIPTION
Seal, Oil
Spacer
Bearing, Ball
Drum, Brake, Front
Spacer
Valve, Rim
Nut
Nut
Cap, Hub
Pin, Cotter
Washer
Washer
Tire
Rim, Front
P/N
96500-233506A7271
44312156-000
96100-60030-ZZ000
45008156-000
44311156-000
42616131-000
90350-10000-0UC
90353-14000-00C
42730151-000
94201-32320
94121-1426016-000
94101-1443030-00C
42711209-000
42701182-000
Q'TY
2
2
4
2
2
2
8
2
2
2
2
2
2
2
D-24: REAR WHEEL

ITEM
1
2
3
4
5
6
7
8
9
10
31
DESCRIPTION
Hub, Wheel
Rim, Rear
Nut
Tire
Washer
Washer
Pin, Cotter
Cap, Hub
Nut
Valve, Rim
P/N
42010202-000
42801182-000
90350-10000-0UC
42811162-001
94101-1443030-00C
94121-1426016-000
94201-32320
42730151-000
90352-14000-00C
42616131-000
Q'TY
2
2
8
2
2
2
2
2
2
2
D-25: FRONT BRAKE

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
32
DESCRIPTION
Asm.,Cable, Brake Pedal
Bolt, Insert
Nut
Arm, Swing
Bracket, Pedal
Cable, Pedal, LH
Cable, Pedal, RH
Bolt
Pin
Cable, Front Brake
Shoe, brake, Rear
Shaft, Cam, Front Brake
Washer
Indicator, Brake
Nut
Arm, Front Brake, RH
Bolt
Seal, Oil
Plate, Front Brake, Rh
Arm, Front Brake, LH
Plate, Front Brake, LH
Strap
P/N
45454203-000
45421133-000
90353-08000-00G
43452133-001
43453133-001
45457203-000
45455203-000
93902-060088-00B
94205-02052
45450204-000
43120111-00C
45141156-000
94101-1722010-00K
45142156-000
94001-06000-00C
45409159-000
92000-060308-00B
96500-4052060
45020156-001
45410159-000
45010156-000
89769111-000
Q'TY
1
3
3
1
1
1
1
2
1
2
2
2
2
2
2
1
2
2
1
1
1
1
D-26: REAR BRAKE

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33
DESCRIPTION
Pads, Brake
Bracket, Pads
Asm., Caliper, Rear
Washer
Bolt, Banjo
Hose, Brake
Asm., Master Cylinder
Bolt
Spring
Lever, Brake, Foot
Pin
Cotter Pin
Washer
Arm, Master Cylinder
Bracket, Rear Cable
Spring, Switch
Bolt
Switch, Brake
Cable,Hand Brake, Rear
Strap
Asm., Housing, Rear Axle
Seal, Oil
Bearing, Ball
Tube, Spacer
Bolt
Bolt
Bolt
Bolt
Hub, Disc
Disc,Brake
Bolt
Bolt
Cover, Rear
P/N
45120182-000
43510201-000
45000182-000
94101-1015012-U0B
45456111-000
45450182-000
43500182-000
96000-060128-10K
43421201-000
43456204-000
94302-07018
94203-12200
94121-1221005-000
43457201-000
50357202-000
43421202-000
92001-080148-0KL
34916201-000
43450182-000
89768151-000
42803206-A00
96500-426208A7271
96100-60070-ZZ000
42810156-001
96008-120328-0CL
96008-120288-0CL
96000-080388-0KL
92001-080208-0KL
43490182-000
45010182-000
45016131-00K
96000-080128-00K
40550156-A00
Q'TY
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
3
1
2
2
1
1
3
2
1
D-27: HANDLEBAR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
34
DESCRIPTION
Grip, Handlebar
Asm., Lever, RH
Seat, Lever, RH
Bolt, Brake lever, RH
Lever, Brake, RH
Bracket, Brake Cable
Nut
Wire, Brake Switch
Choke, Cable, Manual
Cable, Throttle
Clamp, Lower
Nut
Strap
Sensor, Brake
Lever, Brake, LH
Asm., Lever LH
Perch, lever, LH
Bolt
Bolt
Screw
Asm., Manual Choke
Asm., Switch, LH
Handlebar
Clamp, Upper, LH
Bolt
Clamp, Upper, RH
Mirror, LH
Shield, Pod
U-Nut
Bracket, Pod
Bolt
Pod, Handlebar
Screw
Bolt
Mirror, RH
P/N
53167201-000
53172201-000
53176201-000
90115-090228-000
53175180-000
53177131-000
90350-06000-00K
53174201-000
53922182-000
53910182-000
53200204-000
90350-10000-00C
89768151-000
53173131-000
53178131-000
53171204-000
53170201-000
90116-090238-00K
93500-060088-00K
93100-030048-00B
35160151-000
35151204-000
53100182-A00
53210204-000
91000-080258-00K
53220204-000
88120201-001
64212182-000
90345-04000-02T
53310181-00A
93100-050168-00K
64211181-000
93903-1040128-00K
96000-060128-10K
88110204-000
Q'TY
2
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
4
1
1
1
2
1
3
1
2
2
1
D-28: REAR WHEEL AXLE

ITEM
1
2
3
4
5
6
7
35
DESCRIPTION
Nut
Washer
Nut
Sprocket, Drive, Final
Hub, Sprocket
Axle
Washer, Sprocket
P/N
94001-33000-00K
94121-3345012-000
94002-10000-00C
41201156-000
41210156-000
42000158-000
41202156-000
Q'TY
2
2
4
1
1
1
2
D-29: CHAIN
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
36
DESCRIPTION
Bolt
Nut
Adjuster, Chain
Nut
Fixed Bracket, Chain Tensioner
Bolt
E-Clip
Roller, Chain Tensioner
Spring
Bolt
Cover, Sprocket
Asm., Drive Chain
Bolt
P/N
92000-080608-00B
94050-08000-00C
40543156-000
90350-08000-0UK
40539202-000
90108-080158-00K
94513-1020E
40545201-000
40541201-000
96000-080168-00K
40520182-000
40530159-000
96000-080148-00K
Q'TY
1
1
1
1
1
1
1
1
1
4
1
1
1
D-30: STEERING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
37
DESCRIPTION
Cap, Rubber
Sleeve, Steering Shaft
Clamp, steering
Spacer
Bracket, Wire Collector
Washer, Lock
Bolt
Asm., Tie Rod
Pin, Cotter
Nut
Cap, Dustproof
Asm., Steering Knuckle, RH
Bolt
Asm., Steering Knuckle, LH
Washer
Washer
Nut
O-Ring
Post, Streering
Shaft, Steering
P/N
19611202-000
51220156-000
53500156-000
51317156-000
51318156-000
51319156-000
92000-080608-00B
53410202-000
94201-25190
90352-10000-00C
52424156-000
51330202-000
96004-101058-00K
51325202-000
94121-1020010-000
94101-1022010-00U
90350-10000-0UC
93210-01525
51111156-000
51112205-A00
Q'TY
1
2
2
2
1
1
2
2
7
6
4
1
2
1
4
1
1
2
2
1
D-31: LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
38
DESCRIPTION
Asm., Low Beam
Bulb
Screw
Nut
Bracket, Headlight
Washer, Spring
Bolt
Bulb, Parking
Screw
Asm., Hight Beam
Lens, Signal
Bulb, Signal
Socket, Signal, LH
Asm., Signal, Front, LH
Nut
Washer
Reflector
Bolt
License Plate
Nut
Washer
Nut
Washer
Socket, Taillight
Bulb, Taillight
Lens, Taillight
Bolt
Asm,. Taillight
Gasket
Strap
Asm., Signal, Front, RH
Socket, Right Signal
P/N
33100203-000
34901201-000
93100-030068-00B
94001-06000-00K
33122201-000
94111-0610010-00K
92005-060128-00K
34909201-000
93903-1050128-00K
33100204-000
33402201-000
33905201-000
33451201-000
33450182-000
94050-05000-00C
94101-0519010-00K
33741131-000
93100-050168-00K
33708182-000
90350-05000-00K
94101-0514010-00K
94050-06000-00C
94101-0619010-00C
33711205-000
34906201-000
33702202-000
93500-035398-SUS
33700208-000
33716205-000
89768151-000
33400182-000
33401201-000
Q'TY
1
2
2
4
4
4
4
2
4
1
4
4
2
2
1
1
1
10
1
10
10
2
2
1
1
1
2
1
1
2
2
2
D-32: GENERATOR/STARTING MOTOR

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
39
DESCRIPTION
Bolt
Stator
Bolt
Fan
Bolt
Nut
Washer
Flywheel
Asm., Generator
Asm., One Way Clutch
Bearing, Needle
Gear, Starter
Washer
Nut, Lock
Motor, Starter
Bolt
Nut
O-Ring
Shaft, Starter Motor
Gear, Starter
Asm., Gear Starter
P/N
92000-050128-00C
31120201-000
96000-060208-08C
19510119-000
96000-060188-08C
94050-12000-00C
94101-1225023-000
31110207-000
31100204-000
28410201-000
96200-283217
28220119-000
94101-2231025-000
94071-22000-000
31200119-000
96000-060188-08C
94050-06000-00C
93210-02431
28424119-000
28423119-000
28422119-000
Q'TY
2
1
2
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
40
DESCRIPTION
Screw, Tapping
Bracket, Cable
Asm., Main Switch
Switch, Main
Bolt
Lock, Steering
Clip, Main Switch
Bolt
Relay, Signal
Asm., Speedometer
Nut
Bolt
Screw
Bolt
Bracket, Electrical
Bolt
Sensor
Nut
Switch, Shift Control
Battery
Nut
Asm., Starter Relay
Harness, Main Wire
Fuse
Wire, Ground
Wire, Battery
Pouch, Tool
Asm., CDI Unit
Pad, Rubber
Rectifier/ Regulator
Bolt
Extended Wires
Bush, Plug Cap
Bolt
Asm., Ignition Coil
Sensor, Fuel
Bolt
Asm., Speedometer
Sensor, Speedometer
Magnet, Speedometer
P/N
93906-1030088-00K
32107201-000
35100221-000
35102211-000
93100-050128-00K
35106206-000
35101131-000
93100-050168-00K
38302133-000
37200212-000
94050-06000-00C
93501-030108-00K
93100-040168-00K
92005-060168-00K
32104201-000
93501-030108-00K
34912203-000
94001-03000-00K
34913201-000
31500156-001
94050-06000-00K
38501119-000
32103201-000
32106201-000
32102159-000
32102182-000
89120119-000
30410159-000
30411156-000
31600204-000
96000-060128-10K
32101201-000
30701201-000
96000-050208-00C
30510119-000
37800201-000
96000-060128-10K
37205202-002
37202202-000
37203204-000
Q'TY
4
4
1
1
2
1
1
4
1
1
2
2
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

ITEM
41
42
43
44
45
41
DESCRIPTION
Bracket, Speedometer
Nut
Bolt
Horn
Washer
P/N
37201159-000
90350-04000-00K
91000-050168-00K
38110119-000
94101-0412010-00K
Q'TY
1
2
2
1
2
D-34: DECALS
ITEM
1
2
3
4
5
6
7
8
9
10
42
DESCRIPTION
Decal, Tank, RH
Decal , Waring, Reverse
Decal, OVERLAND 180
Decal, Waring, Chain
Decal, Waring
Decal, General Waring
Decal, Warning, Rack
Decal, Tank, LH
Decal, Fragile, Frame
Decal, AEON, Logo
P/N
87720209-000
87854202-000
87716208-000
87858156-001
87851159-000
87852159-000
87869131-000
87721209-000
87871204-000
87711162-000
Q'TY
1
1
2
1
1
1
2
1
1
1
PART NO. INDEX

Q.TY
PAGE
ITEM
Q.TY
PAGE
ITEM
11101158-000
P/N
Crankcase, RH
DESCRIPTION
19
21
14523119-000
P/N
Gasket, Tensioner
10
11150156-001
Spacer, Collar
19
18
14535119-000
Pivot, Guide
10
11191122-000
Gasket
19
14550119-000
Guide, Cam Chain, RH
10
11201158-003
Crankcase, LH
19
19
14711122-000
Valve, Intake
11
11211119-000
Hose
21
24
14721122-000
Valve, Exhaust
12
11330156-002
Cover, Crankcase, RH
12
14751119-000
Spring, Valve, Outer
19
11334119-000
Plug, Drain, Oil
12
11
14761119-000
Spring, Valve, Inner
20
11341156-001
Cover, Clutch
14
14771119-000
Retainer, Valve, Spring
21
11345179-000
Duct, Inlet
14
11
14775119-000
Seat, Valve, Spring, Outer
18
11349156-000
Cap
14
13
14781119-000
Clip, Retainer
22
11351111-000
Bracket, Carburator Tube
19
11
15100158-000
Asm., Pump, Oil
13
11351119-000
Hook, Hose
14
14
15141119-000
Chain, Oil Pump
13
11359119-000
Gasket
14
15150119-000
Sprocket, Oil Pump
13
11393156-000
Gasket, Crankcase, RH
12
15421119-000
Screen
12
11610113-000
Breather, Crankcase, Lower
17
15426119-000
Spring, Screen
12
12101158-000
Cylinder
11
15651201-000
Dipstick
12
12191158-000
Gasket, Cylinder
11
15711119-000
Cover, Oil Pump
13
12201158-000
Head, Cylinder
13
16050202-000
Throttle Valve, Diaphragm
22
12204119-000
Guide, Valve Intake
15
16100203-000
Asm., Carburetor
22
12206119-000
Guide, Valve Exhaust
16
16105182-000
Valve, Needle
22
12209119-000
Seal, Valve
17
16108211-000
Jet, Main
22
12211158-000
Bracket, Cam Shaft
24
16110182-000
Jet, Pilot
22
10
12251158-000
Gasket, Cylinder Head
10
16117201-000
Valve, Float
22
12309158-000
Cover, Cylinder Head
16118182-000
Float
22
12310158-000
Asm., Head Cover
16120119-000
Bracket, Throttle Cable
22
12391119-000
O-Ring, Head Cover
16171201-000
Screw, Idle
22
13011158-000
Ring Set, Piston
20
16172201-000
Spring
22
13020202-000
Asm., Crankshaft
20
17100179-000
Asm., Manifold, Intake
13100158-000
Piston
20
17102119-000
Clamp, Hose
21
13111158-000
Pin, Piston
20
17112119-000
Insulator, Manifold
13115119-000
Clip, Piston Pin
20
17113119-000
Gasket, Manifold
14111119-000
Clamp, Manifold, Intake
17205119-000
Filter, Air Cleaner
21
12
14400122-000
Asm., Cam Shaft
23
17206119-000
Box, Air Cleaner
21
14401119-000
Chain, Cam
10
17207119-000
Cover, Air Cleaner
21
11
14431119-000
Arm, Valve, Rocker
30
17212119-000
Seal
21
15
14452158-000
Shaft, Intake, Rocker Arm
32
17213119-000
Gasket, Cover
21
14453158-000
Shaft, Exhaust, Rocker Arm
29
17232119-000
Cover, Separator
21
17
14456119-000
Asm., Decomp. Release
31
17234119-000
Element, Air Cleaner
21
14
14500119-000
Guide, Cam Chain, LH
10
17235119-000
Filter, Inlet, Separator
21
16
14521119-000
Tensioner
10
17237201-000
Bracket. Air Cleaner
19
43
DESCRIPTION
PART NO. INDEX

Q.TY
PAGE
ITEM
Q.TY
PAGE
ITEM
17253201-000
P/N
Boot
DESCRIPTION
21
21319201-000
P/N
Lever, Shift
18
43
17255119-000
Duct, Inlet
21
21320201-000
Spring, Shift
18
45
17257119-000
Inlet, Air Box
21
21321156-000
Pin, Lever, Shift
18
44
17258119-000
Spring
21
21323156-000
Gate, Shift
18
48
17370119-000
Plug, Trap
21
22
21324156-000
Pin
18
54
17500156-000
Tank, Fuel
28
18
21325156-000
Spring
18
53
17621156-000
Vent, Fuel Cap
28
21327158-000
Cover
18
50
17623156-000
Cap, Fuel
28
21328158-000
Knob, Transmission Lever
18
49
17625131-000
Diaphragm, Fuel Cap
28
21395156-000
Gasket, Transmission Cover
17
17950111-000
Valve, Fuel
28
10
22001156-000
Asm., Drive Clutch
16
17952111-000
Filter, Fuel
28
15
22100119-000
Clutch, Outer
16
18291119-000
Gasket
22
17
22102156-000
Sheave, moveable
15
25
18301186-000
Pipe, Exhaust
22
18
22103160-000
Asm., Drive Clutch
15
28
18315156-000
Shield, Silencer
22
15
22110156-000
Sheave
15
22
19215156-001
Radiator
12
16
22121158-000
Roller
15
20
19220158-001
Hose, Inlet
12
14
22131158-000
Plate, Sheave
15
19
19230158-001
Hose, Outlet
12
15
22132156-000
Bushing, Slider
15
18
19235156-000
Washer ,Rubber
12
17
22350119-000
Plate, Drive, Inner
16
19510119-000
Fan
39
22351119-000
Plate, Drive, Side
16
19529119-000
Cap
22401119-000
Spring, Clutch
16
19610119-001
Cover Set, Fly Wheel
22430201-000
Ratchet, Shift
17
19
19611156-000
Cap
22535156-000
Weight, Clutch
16
19611202-000
Cap, Rubber
37
22804119-000
Bushing, Rubber
16
19615201-000
Elbow, Outlet
23100122-000
Belt, Driven
16
24
19621119-000
Asm., Shroud, Lower
11
23200119-000
Asm., Sheave, Driven
16
19
19623119-000
Asm., Shroud, Upper
23210119-000
Sheave, Driven
16
20
19625119-000
Gasket, Shroud, Lower
12
23220119-000
Sheave, Moveable
16
16
19628119-000
Clamp
23225119-000
Pin, Guide
16
18
19629119-000
Clamp
10
23226119-000
Roller, Guide
16
17
19633119-000
Plug, Rubber
23233158-000
Spring, Clutch
16
12
19635119-000
Gasket, Shroud, Upper
13
23237119-000
Seal, Collor
16
13
21301158-002
Cover, Transmission
17
23238119-000
Seal, Collor
16
11
21311156-000
Pin, Shift Gear
17
28
23411119-000
Shaft, Drive
17
23
21312156-000
Fork, Shift Gear
17
27
23420156-000
Asm., Reverse Shaft
17
22
21313156-000
Bracket, Shift
17
32
23431156-002
Shaft
17
12
21314156-000
Fork, Shift
17
35
23433156-000
Asm.,Idler Shaft
17
21
21315156-000
Asm., Positioner
18
52
23434201-000
Gear , Shift
17
13
21316201-000
Rod End
17
38
23435201-000
Washer, Spline
17
18
21317156-000
Lever, Shift
17
40
23436201-000
Retainer
17
17
21318156-000
Bracket, Shift Lever
18
41
23437156-000
Washer
17
29
44
DESCRIPTION
PART NO. INDEX

Q.TY
PAGE
ITEM
Q.TY
PAGE
23438156-000
P/N
Retainer
DESCRIPTION
17
30
33100203-000
P/N
Asm., Low Beam
38
23801159-001
Sprocket, Drive
17
33100204-000
Asm., Hight Beam
38
10
23811201-000
Bracket, Sprocket
17
33122201-000
Bracket, Headlight
38
28211119-000
Bushing, Kick Start
15
17
33400182-000
Asm., Signal, Front, RH
38
31
28220119-000
Gear, Starter
39
12
33401201-000
Socket, Right Signal
38
32
28223119-000
Spring, Kick Start Gear
15
13
33402201-000
Lens, Signal
38
11
28230119-000
Gear, Kick Start, Driven
15
14
33450182-000
Asm., Signal, Front, LH
38
14
28231119-000
Asm., Idle Gear, Starter
15
16
33451201-000
Socket, Signal, LH
38
13
28241119-000
Idler Shaft, Starter
15
10
33700208-000
Asm,. Taillight
38
28
28242119-000
Spring
15
12
33702202-000
Lens, Taillight
38
26
28250119-000
Asm., Shaft, Kick Start
15
33708182-000
License Plate
38
19
28251119-000
Asm., Shaft, Starter
15
33711205-000
Socket, Taillight
38
24
28252119-000
Arresting
15
33716205-000
Gasket
38
29
28281119-000
Recoil, Kick Start
15
33741131-000
Reflector
38
17
28282119-000
Pin
15
11
33905201-000
Bulb, Signal
38
12
28300156-000
Asm., Kick Start
14
34901201-000
Bulb
38
28410201-000
Asm., One Way Clutch
39
10
34906201-000
Bulb, Taillight
38
25
28422119-000
Asm., Gear Starter
39
21
34909201-000
Bulb, Parking
38
28423119-000
Gear, Starter
39
20
34912203-000
Sensor
40
17
28424119-000
Shaft, Starter Motor
39
19
34913201-000
Switch, Shift Control
40
19
30410159-000
Asm., CDI Unit
40
28
34916201-000
Switch, Brake
33
18
30411156-000
Pad, Rubber
40
29
35100221-000
Asm., Main Switch
40
30510119-000
Asm., Ignition Coil
40
35
35101131-000
Clip, Main Switch
40
30701201-000
Bush, Plug Cap
40
33
35102211-000
Switch, Main
40
31100204-000
Asm., Generator
39
35106206-000
Lock, Steering
40
31110207-000
Flywheel
39
35151204-000
Asm., Switch, LH
34
22
31120201-000
Stator
39
35160151-000
Asm., Manual Choke
34
21
31200119-000
Motor, Starter
39
15
37200212-000
Asm., Speedometer
40
10
31500156-001
Battery
40
20
37201159-000
Bracket, Speedometer
41
41
31510201-000
Rubber, Battery
26
14
37202202-000
Sensor, Speedometer
40
39
31521201-000
Bracket, Battery
26
37203204-000
Magnet, Speedometer
40
40
31600204-000
Rectifier/ Regulator
40
30
37205202-002
Asm., Speedometer
40
38
32101201-000
Extended Wires
40
32
37800201-000
Sensor, Fuel
40
36
32102159-000
Wire, Ground
40
25
38110119-000
Horn
41
44
32102182-000
Wire, Battery
40
26
38302133-000
Relay, Signal
40
32103201-000
Harness, Main Wire
40
23
38501119-000
Asm., Starter Relay
40
22
32104201-000
Bracket, Electrical
40
15
40520182-000
Cover, Sprocket
36
11
32106201-000
Fuse
40
24
40530159-000
Asm., Drive Chain
36
12
32107201-000
Bracket, Cable
40
40539202-000
Fixed Bracket, Chain Tensioner
36
32961119-000
Clamp, Wire, Stator
12
22
40541201-000
Spring
36
45
DESCRIPTION
ITEM
PART NO. INDEX

Q.TY
PAGE
ITEM
Q.TY
PAGE
ITEM
40543156-000
P/N
Adjuster, Chain
DESCRIPTION
36
45409159-000
P/N
Arm, Front Brake, RH
DESCRIPTION
32
16
40545201-000
Roller, Chain Tensioner
36
45410159-000
Arm, Front Brake, LH
32
20
40550156-A00
Cover, Rear
33
33
45421133-000
Bolt, Insert
32
41201156-000
Sprocket, Drive, Final
35
45450182-000
Hose, Brake
33
41202156-000
Washer, Sprocket
35
45450204-000
Cable, Front Brake
32
10
41210156-000
Hub, Sprocket
35
45454203-000
Asm.,Cable, Brake Pedal
32
42000158-000
Axle
35
45455203-000
Cable, Pedal, RH
32
42010202-000
Hub, Wheel
31
45456111-000
Bolt, Banjo
33
42616131-000
Valve, Rim
30
45456156-604
Bolt, Banjo
12
13
31
10
45457203-000
Cable, Pedal, LH
32
42701182-000
Rim, Front
30
14
50100182-A01
Asm., Frame
23
28
42711209-000
Tire
30
13
50106158-000
Shield, Chassis
23
27
42730151-000
Cap, Hub
30
50351202-000
23
31
50355202-000
23
24
42801182-000
Rim, Rear
31
50357202-000
Bracket, Rear Cable
33
15
42803206-A00
Asm., Housing, Rear Axle
33
21
50371201-000
Bracket, Engine Mount, LH
23
23
42810156-001
Tube, Spacer
33
24
50372201-000
Bracket, Engine, RH
23
42811162-001
Tire
31
50455182-A00
Bumper
24
43120111-00C
Shoe, brake, Rear
32
11
50460182-000
Cover, Headlight
24
43421201-000
Spring
33
50480156-000
Shield, Heat
25
43421202-000
Spring, Switch
33
16
50495182-A00
Bracket, Front Rack
24
43450182-000
Cable,Hand Brake, Rear
33
19
51101156-00B
Spring, Suspension, Front
29
43452133-001
Arm, Swing
32
51102156-00B
Tube, Inner, Suspension, Front
29
43453133-001
Bracket, Pedal
32
51105156-000
Bracket, Footwell, RH
23
43456204-000
Lever, Brake, Foot
33
10
51111156-000
Post, Streering
37
19
43457201-000
Arm, Master Cylinder
33
14
51112205-A00
Shaft, Steering
37
20
43490182-000
Hub, Disc
33
29
51120156-000
Bracket, Footwell, LH
23
25
43500182-000
Asm., Master Cylinder
33
51220156-000
Sleeve, Steering Shaft
37
43510201-000
Bracket, Pads
33
51300131-000
Valve, Grease
23
19
44311156-000
Spacer
30
25
10
44312156-000
Spacer
30
51301131-000
Cap, Valve, Grease
23
14
45000182-000
Asm., Caliper, Rear
33
25
12
45008156-000
Drum, Brake, Front
30
51317156-000
Spacer
37
45010156-000
Plate, Front Brake, LH
32
21
51318156-000
Bracket, Wire Collector
37
45010182-000
Disc,Brake
33
30
51319156-000
Washer, Lock
37
45016131-00K
Bolt
33
31
51325202-000
Asm., Steering Knuckle, LH
37
14
45020156-001
Plate, Front Brake, Rh
32
19
51330202-000
Asm., Steering Knuckle, RH
37
12
45120182-000
Pads, Brake
33
52401156-001
Spring, Suspension, Rear
29
45141156-000
Shaft, Cam, Front Brake
32
12
52402156-000
Shock, Rear
29
45142156-000
Indicator, Brake
32
14
52410182-A03
Arm, Swing
23
18
46
PART NO. INDEX

DESCRIPTION
Q.TY
PAGE
ITEM
Q.TY
PAGE
ITEM
52415156-000
P/N
Shaft, Suspension, Rear
29
64211181-000
P/N
Pod, Handlebar
34
32
52420131-000
Tube, Spacer
23
21
64212182-000
Shield, Pod
34
28
52422131-000
Cover, Swing Arm Seal
23
17
64300156-000
Footwell, RH
25
18
52423156-000
Sleeve, Rubber
23
20
64310156-001
Footwell, LH
25
16
52424156-000
Cap, Dustproof
37
11
64319131-000
Rubber, Fuel Tank
28
52426156-000
Cap, Rubber
25
77200182-000
Seat
27
52524131-000
Seat, Grease Contain
23
15
77210131-000
Hook, Seat
27
53030202-00A
Arm, Suspension, Silver, RH
25
77220131-000
Rubber, Seat
23
12
53100182-A00
Handlebar
34
23
80140131-000
Decal, Isolation
26
22
53130202-00A
Arm, Suspension, Silver, LH
25
13
81111182-A00
Bracket, Rear Rack
24
12
53135203-000
Bushing
25
81113153-000
Rubber
21
19
53140156-000
Spacer
25
24
11
53167201-000
Grip, Handlebar
34
26
24
53170201-000
Perch, lever, LH
34
17
81121182-A00
Bracket, RH
24
10
53171204-000
Asm., Lever LH
34
16
83574131-000
Cap
28
53172201-000
Asm., Lever, RH
34
87711162-000
Decal, AEON, Logo
42
10
53173131-000
Sensor, Brake
34
14
87716208-000
Decal, OVERLAND 180
42
53174201-000
Wire, Brake Switch
34
87720209-000
Decal, Tank, RH
42
53175180-000
Lever, Brake, RH
34
87721209-000
Decal, Tank, LH
42
53176201-000
Seat, Lever, RH
34
87851159-000
Decal, Waring
42
53177131-000
Bracket, Brake Cable
34
87852159-000
Decal, General Waring
42
53178131-000
Lever, Brake, LH
34
15
87854202-000
Decal , Waring, Reverse
42
53200204-000
Clamp, Lower
34
11
87858156-001
Decal, Waring, Chain
42
53210204-000
Clamp, Upper, LH
34
24
87869131-000
Decal, Warning, Rack
42
53220204-000
Clamp, Upper, RH
34
26
87871204-000
Decal, Fragile, Frame
42
53310181-00A
Bracket, Pod
34
30
88110204-000
Mirror, RH
34
35
53410202-000
Asm., Tie Rod
37
88120201-001
Mirror, LH
34
27
53500156-000
Clamp, steering
37
89120119-000
Pouch, Tool
40
27
53910182-000
Cable, Throttle
34
10
89569131-000
Strap
21
23
13
53922182-000
Choke, Cable, Manual
34
89669-119-001
Clamp
14
10
61000182-485
Cab, Rear (red)
26
17
89768151-000
Strap
33
20
61000182-617
Cab, Rear (green)
26
17
34
13
61005182-000
Mudflap, Rear, RH
26
13
38
30
61010182-000
Mudflap, Rear, LH
26
21
89769111-000
Strap
32
22
61100182-485
Cab, Front (red)
26
90012-06015
Screw, Tappet Adj.
28
61100182-617
Cab, Front (green)
26
90108-080158-00K
Bolt
36
61105182-000
Mudflap, Front, RH
26
90115-090228-000
Bolt, Brake lever, RH
34
61110182-000
Mudflap, Front, LH
26
23
90116-090238-00K
Bolt
34
18
61300182-485
Cover, Front Fender (red)
26
90202-28000-00C
Nut
16
61300182-617
Cover, Front Fender (green)
26
90206-05000-00A
Nut, Tappet Adj.
27
47
DESCRIPTION
PART NO. INDEX

Q.TY
PAGE
ITEM
Q.TY
PAGE
ITEM
90301-08000-00C
P/N
Nut
DESCRIPTION
22
19
92001-080208-0KL
P/N
Bolt
DESCRIPTION
33
28
90344-06000-00C
Nut, U-Plate
26
92003-060168-00K
Bolt
24
90345-04000-02T
U-Nut
26
26
34
29
92005-060128-00K
Bolt
38
92005-060168-00K
Bolt
23
26
90350-04000-00K
Nut
41
42
90350-05000-00K
Nut
24
25
17
25
26
12
40
26
20
28
10
38
20
40
14
17
37
92005-060258-00K
Bolt
12
18
25
14
93000-060068-00K
Screw
10
34
93100-030048-00B
Screw
34
20
17
25
93100-030068-00B
Screw
38
36
93100-040168-00K
Screw
40
13
19
93100-050128-00K
Bolt
26
34
12
40
23
24
30
25
31
32
26
18
90350-06000-00K
90350-08000-0UK
90350-10000-00C
90350-10000-0UC
Nut
Nut
Nut
Nut
93100-050168-00K
Bolt
37
17
34
31
90350-14000-0UC
Nut
23
16
10
38
18
90352-10000-00C
Nut
37
10
40
90352-14000-00C
Nut
31
93210-00227
O-Ring
90353-08000-00G
Nut
32
93210-00915
O-Ring
14
90353-14000-00C
Nut
30
10
90471-04014
Key, Woodruff
20
93210-01425
O-Ring
17
31
91000-050098-00K
Bolt
17
34
93210-01525
O-Ring
37
18
91000-050168-00K
Bolt
41
43
93210-01835
O-Ring
12
91000-060258-00K
Bolt
17
39
93210-02431
O-Ring
39
18
91000-080258-00K
Bolt
34
25
93210-03132
O-Ring
12
10
91001-060728-00C
Stud
93210-03920
O-Ring
16
14
91001-080328-00C
Stud
34
93210-04635
O-Ring
26
15
91001-081818-00C
Stud
19
22
93500-035398-SUS
Bolt
38
27
91001-081878-00C
Stud
19
20
93500-040258-00K
Bolt
14
92000-050128-00C
Bolt
39
93500-050108-00K
Bolt
21
92000-060108-00C
Bolt
17
93500-060088-00K
Bolt
34
19
92000-060308-00B
Bolt
32
17
93501-030108-00K
Bolt
40
12
92000-080608-00B
Bolt
36
40
16
37
93800-060168-00K
Bolt
26
10
33
17
93902-060088-00B
Bolt
32
92001-080148-0KL
Bolt
48
PART NO. INDEX

Q.TY
PAGE
ITEM
Q.TY
PAGE
ITEM
93902-060308-00B
P/N
Screw
DESCRIPTION
13
94101-0816015-00C
P/N
Washer
DESCRIPTION
17
26
93903-1040128-00K
Screw
21
13
94101-0816020-00L
Washer
19
12
26
94101-0818023-00U
Washer
26
34
33
94101-0822020-00C
Washer
22
12
93903-1040168-00K
Screw
14
12
94101-1015012-U0B
Washer
33
93903-1050128-00K
Screw
38
94101-1022010-00U
Washer
37
16
93903-2050208-00K
Screw
21
10
94101-1022020-00C
Washer
19
93904-3050168-00K
Screw, Tappinmg
94101-1221320-00L
Washer
12
12
93906-1030088-00K
Screw, Tapping
40
19
16
94001-03000-00K
Nut
40
18
94101-1225023-000
Washer
15
15
94001-06000-00C
Nut
32
15
15
26
94001-06000-00K
Nut
38
39
94001-33000-00K
Nut
35
94101-1422012-00K
Washer
15
94002-10000-00C
Nut
35
94101-1443030-00C
Washer
30
12
94050-05000-00C
Nut
38
15
31
94050-06000-00C
Nut
94101-1722010-00K
Washer
32
13
13
94101-2231025-000
Washer
39
13
27
94102-0613010-000
Gasket
22
14
38
22
94102-0817020-000
Gasket
22
16
39
17
94111-0610010-00K
Washer, Spring
38
40
11
94111-0611020-00K
Washer, Spring
14
19
94111-1001502-00K
Washer, Spring
23
40
21
94121-0816010-00K
Washer
16
24
25
94121-1020010-000
Washer
37
15
94050-06000-00K
Nut
94050-08000-00C
Nut
36
94121-1221005-000
Washer
33
13
94050-10000-00C
Nut
25
11
94121-1426016-000
Washer
30
11
29
31
15
27
94121-3345012-000
Washer
35
16
10
94150-0717050-00K
Washer
26
11
94150-0717075-00K
Washer
26
16
94201-25190
Pin, Cotter
18
46
8
94050-12000-00C
Nut
39
94071-22000-000
Nut, Lock
39
14
94101-0412010-00K
Washer
41
45
29
94101-0510010-00B
Washer
17
33
37
94101-0514010-00K
Washer
24
10
94201-32320
Pin, Cotter
30
31
33
12
25
40
26
19
94203-12200
Cotter Pin
10
38
21
94205-02052
Pin
32
94101-0519010-00K
Washer
38
16
94301-08140
Pin, Dowel
12
94101-0613010-00K
Washer
25
15
14
94101-0619010-00C
Washer
38
23
17
49
PART NO. INDEX

Q.TY
PAGE
ITEM
94301-08140
P/N
Pin, Dowel
DESCRIPTION
19
P/N
94301-10140
Pin, Dowel
11
96000-060328-16C
96000-060408-08C
96000-060258-08C
DESCRIPTION
Q.TY
PAGE
ITEM
Bolt
21
18
Bolt
12
14
3
23
Bolt
94302-07018
Pin
33
11
94401-05009-001
Hose, Fuel
28
94401-05009-050
Hose, Fuel
28
13
96000-060508-00C
Bolt
19
94401-05009-150
Hose, Fuel
28
14
96000-060608-08C
Bolt
19
94403-04008-300
Tube, Oil
28
17
96000-060708-08C
Bolt
19
14
94404-08012-000
Hose, Drain
21
21
96000-060958-08C
Bolt
12
19
94408-05007-170
Hose
17
96000-061008-08C
Bolt
33
94509-08500
Clamp
21
23
12
21
94509-09000
Clamp
21
14
94510-06000
Clip
28
16
96000-061108-08C
Bolt
12
20
94510-08000
Clamp
21
25
96000-080128-00K
Bolt
23
28
33
32
94510-12000
Clamp
28
12
96000-080128-10C
Bolt
19
13
21
20
96000-080148-00K
Bolt
36
13
28
96000-080168-00K
Bolt
36
10
96000-080168-0KL
Bolt
22
11
14
24
24
13
94511-0700E
Clip, Cir
16
94512-2800R
Clip, Cir
15
21
94512-280IR
Clip, Cir
16
22
96000-080208-0KL
Bolt
94513-1020E
E-Clip
36
96000-080388-0KL
Bolt
33
27
96000-050208-00C
Bolt
40
34
96000-080408-00K
Bolt
23
10
96000-060108-00B
Bolt
22
13
96000-081258-00K
Bolt
23
11
96000-060128-08C
Bolt
13
96000-100208-0KL
Bolt
23
15
96000-100408-0KL
Bolt
29
96000-060128-10C
Bolt
17
36
96000-100438-0KL
Bolt
23
96000-060128-10K
Bolt
18
47
96000-100758-0KL
Bolt
25
33
96000-101978-14C
Bolt
19
34
34
96000-120158-14C
Bolt
19
15
40
31
96000-142908-00C
Bolt
23
22
40
37
96004-101058-00K
Bolt
37
13
18
51
96008-120288-0CL
Bolt
33
26
28
11
96008-120328-0CL
Bolt
33
25
39
96100-60030-ZZ000
Bearing, Ball
30
39
16
96100-60050-U0000
Bearing, Ball
17
10
96000-060168-00K
96000-060188-08C
Bolt
Bolt
96000-060208-08C
Bolt
39
96100-60070-ZZ000
Bearing, Ball
33
23
96000-060228-14C
Bolt
10
96100-62020-00000
Bearing, Ball
17
14
96000-060258-00K
Bolt
14
96100-62030-00000
Bearing, Ball
17
16
18
42
96100-62040-JR2C3
Bearing, Ball
17
20
50
PART NO. INDEX

P/N
96100-69020-U0000
DESCRIPTION
Bearing, Ball
Q.TY
PAGE
ITEM
16
21
96100-TMB30-10000
Bearing, Ball
17
24
96200-202918
Bearing, Needle
16
23
96200-283217
Bearing, Needle
39
11
96220-30085
Rollor
15
96400-082223
Bushing, Rubber
17
19
10
19
23
5
2
96400-102822
Bushing, Rubber
96401-121612
Bushing
15
96401-141816
Bushing
15
96401-172451
Bushing
15
24
96401-242830
Bushing
15
23
96500-203206T3034
Seal, Oil
17
15
96500-233506A7271
Seal, Oil
30
96500-304707A7271
Seal, Oil
17
11
96500-34410400000
Seal, Oil
16
15
96500-4052060
Seal, Oil
32
18
96500-426208A7271
Seal, Oil
33
22
96501-19300500000
Seal, Oil
12
19
17
98076119-00A
Plug, Spark
P/N
51
DESCRIPTION
Q.TY
PAGE
ITEM

Aeon Overland 180

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Aeon Overland 180

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DRAWING INDEX

D-1: FAN COVER

D-2: CYLINDER HEAD COVER

D-3: CYLINDER HEAD/CAM SHAFT

D-4: CHAIN TENSIONER

D-6: RIGHT CRANKCASE COVER/RADIATOR

D-8: LEFT CRANKCASE COVER

D-9: DRIVE CLUTCH/STARTER

D-10: DRIVEN CLUTCH

D-11: TRANSMISSION LEVER

D-14: AIR CLEANER

D-15: EXHAUST PIPE/CARBURETOR

D-16: FRAME BODY

D-18: SWING ARM/FOOTREST

D-21: FUEL TANK

D-23: FRONT WHEEL

D-24: REAR WHEEL

D-26: REAR BRAKE

D-32: GENERATOR/STARTING MOTOR

D-33: ELECTRICAL PARTS

D-1: FAN COVER

D-2: CYLINDER HEAD COVER

D-3: CYLINDER HEAD/CAM SHAFT

D-4: CHAIN TENSIONER

D-6: RIGHT CRANKCASE COVER/RADIATOR

D-7: OIL PUMP ASS'Y

D-8: LEFT CRANKCASE COVER

D-9: DRIVE CLUTCH/STARTER

D-10: DRIVEN CLUTCH

D-11: TRANSMISSION LEVER

D-11: TRANSMISSION LEVER

D-14: AIR CLEANER

D-15: EXHAUST PIPE/CARBURETOR

D-16: FRAME BODY

D-18: SWING ARM/FOOTREST

D-21: FUEL TANK

D-23: FRONT WHEEL

D-24: REAR WHEEL

D-25: FRONT BRAKE

D-26: REAR BRAKE

D-28: REAR WHEEL AXLE

D-32: GENERATOR/STARTING MOTOR

D-33: ELECTRICAL PARTS

D-33: ELECTRICAL PARTS

PART NO. INDEX

Guide, Cam Chain, RH

Spring, Valve, Outer

Plug, Drain, Oil

Spring, Valve, Inner

Retainer, Valve, Spring

Seat, Valve, Spring, Outer

Bracket, Carburator Tube

Asm., Pump, Oil

Chain, Oil Pump

Sprocket, Oil Pump

Breather, Crankcase, Lower

Cover, Oil Pump

Throttle Valve, Diaphragm

Guide, Valve Intake

Guide, Valve Exhaust

Bracket, Cam Shaft

Gasket, Cylinder Head

Cover, Cylinder Head