MPS For Transmission Line

DOOSAN
Doc No: T07119-DC01-P1-AE-142002
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Total Sheet : (273)
Material Purchase Specification of 150kV Transmission lines for 1x660 MW Cirebon Coal Fired Steam Power Plant
This Document is the property of Doosan Heavy Industries and Construction Co., Ltd., Chang-won, KOREA, and is to be used only for the purpose of the agreement with DOOSAN pursuant to which it is furnished.
Prepared By
Anup Mahajan Anup Mahajan / Engineer Anup Dutta Anup Dutta / Manager
Date Dec 08, 2008
Reviewed By
Date Dec 08, 2008
Approved By
Beag-Kyong Jeong Beag-Kyong Jeong / Manager
Date Dec 08, 2008
Department :
Electrical Engineering Team Power Plant Business Group
Technical
Doosan Heavy Industries and Construction Co. Ltd.
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Record of Revisions
Rev 0 Date 2008/12/08 Page affected None Description of Revision First Issue
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Index Section 1 General requirements 1.1 Introduction 1.1.1 Project descriptions 1.1.2 Scope of supply 1.1.3 Delivery schedule and Conditions 1.1.4 Submittals for Bidders proposal 1.1.5 Deviations and Clarifications 1.1.6 Language and Units 1.1.7 Contact information 1.2 General Design Conditions 1.2.1 Job-site location 1.2.2 Environmental condition 1.2.3 Noise level 1.2.4 Seismology 1.2.5 Electrical source 1.2.6 Applicable codes and standards 1.3 Drawing and document submittal requirements 1.3.1 List of drawings / documents to be submitted 1.3.2 Form and Size 1.3.3 Software 1.3.4 Numbering system 1.3.5 Review and Approval 1.3.6 Type and Quantity of submittal 1.4 Project management 1.5 Quality assurance 1.5.1 Test and inspection 1.5.2 Quality Inspection Plan (QIP) 1.5.3 Inspection and Test Procedure 1.6 Packing, Shipping and Storage 1.7 Warranty 1.8 Liquidated Damages Section 2 Annexure 2.1 Technical Requirement for Transmission lines 2.1.1 Exhibit B-3 Special facilities 2.1.2 Exhibit L Inspection and Testing of Special facilities 2.2 Fill in Data Sheets 2.3 Terminal points 2.4 Price Schedule 2.5 Spare parts and Special Tools 2.6 Deviation/ Clarification list 2.7 Supervision & Training Fee 2.8 List of Sub-Suppliers 2.9 Shipping Dimensions
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2.10 Site plan and Construction Interfaces (Exhibit 1B, 1C,2A, 2B and 2C) 2.11 Project Management 2.12 Packing and Shipping Procedure 2.13 Grid management Code 2.14 Quality Requirement 2.15 Civil Foundation Details
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Section 1
1.1 1.1.1
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General requirements
Introduction Project descriptions The coal fired Power Plant project consists of one Unit electric generating station. The Unit is designed to deliver nominal net capacity of 660 MW to the PLN Grid 150 kV System. The Unit will be financed, designed, constructed, tested, commissioned, owned, operated and maintained by the Cirebon Electric Power. The Cirebon Thermal Power Plant has been being developed by CEP, for the purpose of satisfaction of the electrical energy demand of Indonesia. The project consists of one (1) unit, having a Rating Output of 660MW. The unit and other facilities are targeted to be commercially operated as per following schedule: Commercial operation of unit: May 31, 2011 Power receiving date: April 01, 2010
1.1.2
Scope of supply This specification is intended to provide technical information and guidance for Engineering, procurement and Construction of complete 150kV transmission lines. Bidder shall provide a standard design for items within the scope of this specification which are not covered in detail by these specifications. The standard design shall be in accordance with accepted industry practices for electrical power generation as well as applicable standards, codes and local regulations. The scope of supply shall include, but not limited to, design, supply, fabrication, assembly, erection and testing in order to complete four(4) circuits of transmission lines for taking over to PLN. The following scope of works is only indicative but enumerates all details. a. Electrical Engineering / design including: Insulation Design Transmission Line design Calculation of Sag-Tension & maximum working tension Selection of tower scheme Grounding design Bill of material and list of all accessories Stringing & sagging schedule Laboratory testing All tests as per IEC, Indonesian standards to meet the PLN requirement
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b. Civil Engineering / design including: Site survey and review Soil investigation work Measuring of soil resistance Structural calculation of foundation Foundation Design Structural Design Bill of material and list of all accessories All tests as per IEC, Indonesian standards to meet the PLN requirement
c. Overhead Conductors from Take off tower at switchyard boundary to the existing transmission line of PLN at interconnection point as per annexure 2.10 The conductor shall be as follows: 4 Circuits - 2 X Dove conductor Contractor shall also provide optional price of replacing 2 circuits of 2 X Dove conductors by 2 X AC3 conductors The hardware required for connection between Switchyard End Tower at Switchyard boundary and Transmission line First tower is in bidders scope of supply. d. Outdoor Fiber Optic Junction box Installed at Transmission Tower at interconnection point for Suitable interface for SCADA, Telemetering and teleportation. e. The RTU used for SCADA application shall be compatible with existing protocol i.e. IEC 60870-5-101 f. OPGW cable from Outdoor Fiber Optic junction box (mentioned above) to a similar Junction box (not in scope of supply) installed at the switchyard takeoff gantry
g. Required Galvanized shield wire as required in addition to the OPGW cables for lightning protection of transmission line. h. Preparation of project report i. j. Project management Technical coordination with PLN for approval
k. Supply of all required Material / equipment (required to complete the job) supply including packing, shipping and delivery at site l. All accessories and hardware including commissioning up to commercial operation consumables for erection and
m. Fabrication, Assembly, Protective coating n. Technical and administrative work for getting Permits or Approvals from relevant local authorities including PLN. o. Spares & special tools as necessary
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The number of towers as indicated in the relevant annexure on this document are indicative Only; The successful bidder shall determine the actual quantity and type of the tower after finalization of the contract . 1.1.3 Delivery schedule and Conditions a. Delivery date: 30 March 2009 b. Conditions : FOB at international port for overseas vendors : FOB at site for Indonesian vendors c. Attendance to the receiving inspection The contractor or his representative shall attend to the receiving inspection at jobsite to avoid any argument on the responsibility of damages, missing, or any visual defect of the delivered equipment/material. If the contractor fails to attend by the time mutually agreed, it shall be deemed accepted by the contractor to take any corrective action, if required, according to the purchasers inspection report.
1.1.4
Submittals for Bidders proposal a. Price schedule Unit price to be provided for the items, as applicable, for considering the variation of quantity during execution phase. b. Equipment list including type, quantity, manufacturer, etc. (All items to be supplied by Bidder) c. Mandatory spare parts/special tools specified in this specification with unit price d. Manufacturers recommended spare parts/special tools e. Technical datasheet for all equipments. f. Experience list of supply and good operation for similar rating of this project. g. Statement of methodology in order to complete the contract satisfactory to the requirement of local regulation and/or Electricity authority. h. Technical Specification, Outline & foundation drawings for equipment with catalogue i. Type test certificates j. List of sub suppliers/ subcontractors k. Project implementation schedule l. Deviations and Clarifications m. Scope of Supply n. Complete Project Schedule
1.1.5
Deviations and Clarifications
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In principle, no deviations are accepted. However the bidder may propose alternative solutions if it is equivalent to or better than, commercially and technically, those stipulated in this purchase specification. In this case the bidder is requested to provide a detail explanation to allow the purchaser to assess its adequacy. It will be deemed that the bidder accept all the requirements of this specification unless the deviations are submitted with the bidders proposal. 1.1.6 Language and Units a. Language : English b. Units 1.1.7 : Metric
Contact information Technical: Beag-Kyong Jeong Electrical Engineering Department Thermal power plant business group Tel : 91-124-439-8218 Fax : 91-124-414-7006 E-mail : beagkyong.jeong@doosan.com
Commercial:
C.I.CHOI EPC PSM T/F Thermal power plant business group Telephone: 82-55-2786222 Fax : 82-55-278-8492 E-mail : changil.choi@doosan.com
1.2 1.2.1
General Design Conditions Job-site location The proposed site of the plant as located at Kanchi, Cirebon which is 250km east of Jakarta, Indonesia.
1.2.2
Environmental condition Following data will be considered for the purpose of designing the electrical system/ equipment: a. Maximum Temperature b. Minimum temperature c. Design ambient temperature of Electrical equipments: Located indoor 40C 37.2C 17.8C
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45C 100% 2650mm 100mm/hr 33m/s
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Located outdoor d. Maximum ambient relative humidity e. Average annual rain fall f. Maximum 1 hour rain fall g. Design wind speed h. Seismicity i. Mean sea level, MSL 1.2.3 Noise level a. At the boundary of the plant b. At 1.0m from each component 1.2.4 Seismology Indonesian Seismic code (Zone 4) or UBC97 (Zone 2B).
Indonesian Seismic Code Zone 4 0.00m
less than 45 dBA less than 85 dBA
1.2.5
Electrical source a. b. c. d. e. f. g. h. Extra High Voltage Generator Voltage Medium voltage Low voltage DC power UPS power Lighting, plugs sockets and auxiliary power Welding Outlets 3 Ph, 150 kV 5%, 50 Hz 5%, solidly earthed 3 Ph, 23 kV 10%, 50 Hz 5%, earthing through NGT 3 Ph, 11 kV 10%, 50 Hz 5%, resistance earthing 3 Ph, 380V 10%, 50 Hz 5%, solidly earthed 220V, +10%, -15%, unearthed 220V 2%, 1 Ph, solidly earthed 220V 10%, 1P +N, 50Hz 5%, solidly earthed 380V 10%, 3P + E + N, 50Hz 5%, solidly earthed
1.2.6
Applicable codes and standards Engineering, design, construction and testing of all proposed equipment will be carried out in accordance with the following applicable standards, codes and/or local regulations. IEC (International Electro-technical Commission) ISO (International Standard Organization) ANSI/IEEE (American National Standard Institute) NEC (National Electric Code)
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NEMA (National Electrical Manufacturers Association) JIS (Japanese Industrial Standard) IPCEA (Insulated Power Cable Engineers Association) UL (Underwriters Laboratories) IES (Illuminating Engineers Society) Local Regulations Grid Code (PLN/Indonesia) All electrical equipment and materials shall be designed, manufactured and tested in accordance with the latest applicable Publications of above standards.
1.3 1.3.1 1.3.2
Drawing and document submittal requirements List of drawings / documents to be submitted Refer to Annexure 2.1.1 (Page no. B-3-7 to B-3-14) to this specification. Form and Size a. Document cover sheet : To be provided after Contract b. Drawing form : To be provided after Contract
1.3.3
Software a. Drawings : AutoCAD 2006 b. Documents : Microsoft office 2003
1.3.4 1.3.5
Numbering system To be provided after Contract Review and Approval a. Drawings and documents submitted to the purchaser shall be returned to the contractor within 35 days after receipt. In case it is returned with the approval status 2 or 3, the contractor shall revise to incorporate all comments and resubmit within 15 days after receipt. b. Approval status Status 1: Status 2: Status 3: Status 4: Approved Approved with comment. Work may proceed. Drawings to be revised and resubmitted. Not approved. Work shall not proceed. Drawings to be revised and resubmitted. For information
Status M: Not acceptable for microfilm or reproduction. Clear copy to be submitted.
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1.3.6
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Type and quantity of submittal Category For Approval For Construction As-Built O&M Manual Notes: a. E: Electronic file H: Hard copy b. * : to be submitted when requested c. All submittal shall be forwarded to Doosan HQ for distribution to CEP and Site office. CEP E 1* 1 3 10 20 3 H Doosan Site E H Doosan HQ E 1 1 1 5 3 2 H Remarks
1.4
Project management a. The organization chart for contract execution shall be provided within 2 weeks after contract. A representative who will be responsible for the implementation of contract shall be indicated. b. Manufacturing schedule shall be provided within 2 weeks after contract for the purchasers approval. It shall be updated and included in the monthly progress report. c. Monthly progress report shall be provided to report the works done and to be done, delays, issues, events, etc.
1.5 1.5.1 1.5.2
Quality assurance Test and inspection Refer to the Annexure 2.1.2 to this specification. Quality Inspection Plan (QIP) a. QIP shall be subject to purchasers approval and the following information shall be included in QIP as a minimum. Manufacturer Item and quantity to be tested Applicable tests by each process Applicable standards and codes Acceptance criteria Hold point(H), Witness point(W), Review of test report(R) Planned inspection date Location of inspection Further information as necessary 4 month prior to start manufacturing
b. QIP shall be submitted within the following due dates.
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c. The contractor shall give a notice of inspection date to the purchaser not later than the following schedule. 1.5.3 5 weeks before actual inspection date
Inspection and test procedure (ITP) a. ITP shall be subject to purchasers approval and the following information shall be included in ITP as a minimum. Inspection and test procedure Applicable standards and codes Acceptance criteria
b. In case of the inspection and test not covered by International/National standards and codes but by the manufacturers standards, the applicable manufacturers standard shall be provided along with ITP for the purchasers acceptance. 1.6 1.6.1 Packing, Shipping and Storage Packing for transportation of equipment/material shall be done in accordance of applicable international standards and shall be suitable for preventing any loss or damage during transportation. Identification of each packing shall be done by providing the following information on the top and both side of packing using paint or stencil. 1.6.3 The owner of goods Contract no. Freight no. Pay item no. Tag no. Serial no. (for shipment by installments for single item) Type of equipment/material Type of packing Gross weight Net weight Dimension (Width x Depth x Height cm) Volume Person in charge of packing / inspector Port of shipping
1.6.2
The contractor shall provide the instruction and/or procedure for Handling, Transportation, Storage and Preservation for the purchasers approval.
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1.7 Warranty
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1.7.1 Warranty period shall be till the 31st of May, 2013 and, the warranty period shall be extended one (1) year from Completion of correction for such part or element of the work supplier corrected. But, the warranty period shall not be exceed 31th of May, 2014. 1.7.2 1.8 For any defect occurred during warranty period, the contractor shall take remedy action immediately at his own cost. Liquidated Damages The LD clause for documents submission will be applicable under following conditions: i The first issue of documents/ drawing (Generally through email basis)shall not be submitted for name sake regardless of its quality & shall be submitted as best quality of drawing & document. The commented documents shall be revised & resubmitted within 10 calendar days to avoid the LD. The LD clause is applicable for, FA documents/drawings, as defined in the documents submittal list by DOOSAN. Liquidated damages shall be 500 UDS/day (Max of 10% agreed amount).
ii. iii. iv.
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SECTION 2
ANNEXES
2.1 Technical Requirement for Transmission lines 2.1.1 Exhibit B-3 Special facilities 2.1.2 Exhibit L Inspection and Testing of Special facilities 2.2 Fill in Data Sheets 2.3 Terminal points 2.4 Price Schedule 2.5 Spare parts and Special Tools 2.6 Deviation/ Clarification list 2.7 Supervision & Training Fee 2.8 List of Sub-Suppliers 2.9 Shipping Dimensions 2.10 Site plan and Construction Interfaces (Exhibit I-1B, 1C, 2A, 2B and 2C) 2.11 Project Management 2.12 Packing and Shipping Procedure 2.13 Grid management Code 2.14 Quality Requirement 2.15 Civil Foundation Details
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ANNEXURE-2.1
TECHNICAL REQUIREMENTS FOR TRANSMISSION LINES
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ANNEXURE-2.1.1
SPECIAL FACILITIES
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SPECIAL FACILITIES (APPENDIX I, PPA)
TABLE OF CONTENTS
I. II. III. IV. V. V.A V.B VI. VII.
DEFINITIONS GENERAL INTERCONNECTION POINTS ELECTRICAL INTERCONNECTION FACILITIES SPECIAL FACILITIES TRANSMISSION LINE CONSTRUCTION INTERFACES PLN DESIGN REVIEW OF SPECIAL FACILITIES REFERENCE DRAWINGS AND EXHIBITS PROVIDED BY SELLER
- B-3-i -
(APPENDIX I, PPA) SPECIAL FACILITIES
I.
DEFINITIONS All capitalized terms shall have the meanings given to them in the Power Purchase Agreement (the "Agreement") to which this Appendix I is attached, except as otherwise defined herein. "Construction Interfaces" shall mean the construction interfaces described in Section V.B of this Appendix I. "Electrical Interconnection Facilities" shall have the meaning in Section IV of this Appendix I. "Interconnection Points" shall have the meaning Section III of this Appendix I. Special Facilities shall mean the facilities listed under Section V.A and V.B to be designed, financed, constructed, tested and commissioned by SELLER and to be taken over in accordance with the Taking Over procedures in Appendix J. Upon Taking Over by PLN, PLN shall own, operate and maintain the Special Facilities. "Transmission Line" shall have the meaning specified in Section V.A of this Appendix I.
II.
GENERAL Transmission Line and the Construction Interfaces are all Discrete Elements of Special Facilities. SELLER shall design, construct and install the Special Facilities in accordance with Section 5.7.1 and Section 5.7.3 of this Agreement. Upon Taking-Over of the Special Facilities in accordance with Appendix J, PLN shall own, operate and maintain such Special Facilities as an integral part of the PLN Grid System.
III.
INTERCONNECTION POINTS The following table represents the Interconnection Points, which are defined as the physical points of on-going operational interconnection and jurisdictional boundary between the Plant and the PLN Grid System. This table represents the known Interconnection Points at this time but is not necessarily complete. The known Interconnection Points are further specified in Exhibits I - 1 attached to this Appendix.
- B-3-1 -
Operational Interconnection A. 150 kV System
Interconnection Point(s) 150KV transmission line termination at Plant Switchyard Gantry (Please refer to Exhibit I-1) Outdoor fiber optic termination panel at Plant Switchyard Outdoor fiber optic termination panel at Plant Switchyard Outdoor fiber optic termination panel at Plant Switchyard Outdoor fiber optic termination panel at Plant Switchyard
B.
SCADA RTU
C.
Telemetering
D.
Relay Protection
E.
Clock System
IV.
ELECTRICAL INTERCONNECTION FACILITIES The Electrical Interconnection Facilities are facilities that are required to transfer electrical energy either from the Plant to the PLN Grid System, or from the PLN Grid System to SELLER. SELLER shall consult with PLN and PLN shall provide to SELLER, as reasonably necessary, copies of design and installation drawings and documents in relation to the interfaces with existing PLN facilities. Drawings, plans and other engineering documents and specifications for the Electrical Interconnection Facilities shall be subject to PLN review and approval as provided in Appendix A. The Electrical Interconnection Facilities for the Plant will include, without limitation, the following: a. Metering System located on the switchyard side of the 150kV Transmission lines; Any other electrical equipment or devices located on the metering panel and between the metering panel and the metering CT's and PT's; All related protective devices associated with the above equipment; All monitoring, control, communication and telemetering systems connected to and associated with the 150 kV Metering System; All line related protective devices.
b.
c. d.
e.
- B-3-2 -
V.
SPECIAL FACILITIES A. TRANSMISSION LINE New four (4) circuits of 150kV transmission lines (double phi connection) connecting the Plants switchyard to PLNs existing 150kV transmission lines between Sunyaragi S/S and Kebasen S/S will be provided by the SELLER. The following ratings will be used in the design subject to verification during the detail design: a. TOWER 1. 2. Basic Span Wind Span: - normal - broken Weight Span: - normal - broken Maximum Working Tension Normal Ground Clearance Live metal/earth clearance in still air and up to 10 degree swing (normal insulation spacing) Minimum Insulation Wind Pressure: - conductor - Steel tower - insulator Safety Factor - normal working load - broken wire condition Ambient Temperature - maximum - minimum 350 m
400 m 400 m
3.
700 m 700 m 3400 kg 9m 1.8 m
4. 5. 6.
7. 8.
1.3 m
40 kg/m 120 kg/m 60 kg/m
9.
1.5 1.1 35 0C 10 0C 25 0C 40 deg
10.
11. Everyday Ambient Temperature 12. Maximum Allowable Swing 13. Clearance These clearance will be maintained for the line under conditions corresponding at 80 0C for
- B-3-3 -
ACSR (max. conductor temperature) Minimum Vertical Clearance: a. Above normal ground, open & agricultural land b. Above pedestrian access c. At main road crossing d. Above tree e. At power circuit crossing (regardless of the voltage) from shield wire f. At the telephone line crossing g. Urban/inhabited area 14. Minimum height of earth conductor above upperline Conductor at tower 15. Vertical spacing between line conductor at tower (minimum) 16 Clearance between conductors of one circuit and tower climbing leg of the other circuit (minimum) b. INSULATOR 1. Material
9m 9m 12 m 5.5 m 5m 5m 12 m Later
Later
Later
Porcelain/ toughened glass 3 31 mm/kV
2. 3.
Safety Factor Minimum Creepage Distance (per IEC815/1986) Withstand Voltage: Power Frequency (Wet) Puncture Frequency Lightning Impulse (Dry)
4.
45 kV 130 kV 125 kV
c. CONDUCTOR 1. Number of conductors per phase 2. Type of conductor d. EARTHWIRE 1. Number of shield wire 2. Type of shield wire 2 (double) DOVE
2 OPGW
e. LAND FOR 150 KV TOWER FOOTING
Title for footing will be transferred to PLN
- B-3-4 -
B. CONSTRUCTION INTERFACES. The Construction Interfaces, set forth in the table below, are the physical tieins between PLN Grid System and the Special Facilities. This table represents the known Construction Interfaces at this time but is not necessarily complete. The known Construction Interfaces are further specified in Exhibits I - 2, attached to this Appendix.
Construction Interconnection A. 150 kV System
Interface Point(s) Transmission line interconnection point (Please refer to Exhibit I-2) Outdoor Fibre Optic Junction Box at Steel structure for T/L interconnection Outdoor Fibre Optic Junction Box at Steel structure for T/L interconnection
B.
Control and Protection
C.
SCADA RTU
VI. PLN DESIGN REVIEW OF SPECIAL FACILITIES A. GENERAL To facilitate the design, engineering, construction and testing of the Special Facilities, PLN and SELLER agree to coordinate and exchange design requirement, operation philosophy, and PLN system data with respect to those facilities. Based on PLN supplied system data, SELLER will be responsible for the design and implementation of Special Facilities. SELLER agrees to deliver drawings, plans and other similar design and engineering documents and specifications with respect to the interfaces for PLN review and approval in each case prior to commencement of construction activities for such facilities. Testing procedures for the Special Facilities, as required, will be subject to review and approval by PLN prior to commencement of testing.
- B-3-5 -
Upon receipt of any drawings, plans, testing procedures or similar documents, PLN shall have four (4) weeks to review the documents and either approve them or submit to Seller PLNs comments regarding SELLERs plan, which comments shall be consistent with the basic design and design criteria set forth in the volume(s) referred to in respect to the plans for such Special Facilities and shall be mutually addressed and resolved by the Parties. Failure of PLN to respond within such four week period shall be construed, for all purpose and irrevocably, as PLNs approval of the documents as submitted by SELLER. In the event that the Parties cannot reach a mutual resolution with respect to PLN comments and concern regarding the design of Special Facilities within two calendar weeks, such comment, and concern shall be referred to an expert for resolution in accordance with the provisions of Section 17.2 of this Agreement.
- B-3-6 -
B. DOCUMENTS, DATA AND DRAWINGS TO BE ISSUED BY SELLER FOR SPECIAL FACILITIES DURING PROJECT IMPLEMENTATION
1.
Procedures Following the start of the Project, SELLER shall prepare and provide to PLN for review and approval of all drawings, schedules, calculations, documents, data and information necessary for the proper supervision by PLN of the Special Facilities work involved and to provide a detail and comprehensive record of all aspect of this Agreement. The extent of these submittals shall include but not limited to those specified, and shall be sufficiently comprehensive to fully establish that all parts and procedures to be used in performing the Special Facility Works comply with the objective of this Agreement and with requirements for installation, operation and maintenance. PLN shall have the right to require Seller to submit such additional information as may reasonably required. All drawings and documents prepared by SELLER or its contractors for this Agreement shall bear reference to Cirebon Coal Fired Steam Power Plant 1 x 600 MW in the title block. All documentation whether letters or drawings shall show the project title and number and shall be on ISO standard A-size sheets with the normal maximum size of drawing is A 1 size. PLN will not normally require to receive copies of detailed manufacturing drawings but SELLER shall make this available to PLN if so requested. All drawings shall be to scale and fully detailed and dimensioned. The material of which each part is to be constructed shall be indicated. All drawings submitted shall be prepared to a standard suitable for ultimate micro-filming. Each drawing shall be clearly stamped to indicate the applicable status e.g. For preliminary, For information, For Approval, For Construction, and As Built. Electrical schematic and wiring diagrams shall be arranged such that terminal blocks and terminal information is clearly shown and indicating incoming and outgoing cables and the location of the remote end of such cables. Circuit diagrams of all electrical equipment including printed circuit boards shall be provided sufficiently for comprehensive fault finding.
2.
Submission and Approval
- B-3-7 -
SELLER shall submit six (6) copies of drawing to PLN for approval. If PLN is satisfied with the drawing, two (2) copies will be returned to SELLER marked with Approved stamp. If PLN is not satisfied with the drawing, two (2) copies stamped Examined and Return with Comments will be returned to SELLER with comments marked thereon and the drawing shall be amended, the revision letter affixed to the drawing Number revised and re-submitted for approval. Revised drawing shall have indicated on them the nature of the change, the reason for the revision and the location of the revision. When submitting drawing for approval, including any prepared by contractors, SELLER shall certify that it has fully examined such drawings and that they comply with requirements of this Agreement. PLNs comments on these drawings and data shall be resolved by SELLER and returned to PLN within four (4) weeks from the date of PLNs comments. Approval of drawing by PLN shall in no way relieve SELLER of its responsibilities under this Agreement. On receipt of approval by PLN, SELLER shall arrange for the revision column of the drawings to be marked approved by PLN on (date) revise the issue letter of number, and forward four (4) copies to PLN for its used. Any work done before the review of the drawings and data shall be at SELLERs risk and any necessary, within reason, design changes to comply with the requirements and objectives of this Agreement shall be made at no additional cost to PLN or delay to the Project. SELLER shall submit to PLN for review and approval the following drawings, data and documents: a. General data, drawings and documents: List and schedule of submittal data, drawings and documents. A detailed design criteria of all equipment. Soil investigation. Description of cleaning, checking and testing procedure. Layout Tower per type (typical) including clearance diagram and swing conductor and insulator with tower body. Stringing Method Procedure. List of equipment which must be stored indoors and which can be stored outdoors.
- B-3-8 -
General specifications covering type and design of all principal components of the equipment. Material fully identified by referencing the appropriate standard of material used in the equipment. Also description of special equipment, if included, for dismantling and assembly of equipment. A complete bill of material and a list of all accessories furnished for each equipment category or specification. An itemized list of all tools that SELLER will furnish with the equipment that are required for maintenance and repair of equipment. Complete field erection drawings which detail the location installation and connection of all items not permanently installed at the factory. Each item to be field assembled shall have the same identification both upon the drawings and upon the item itself. Calculation for Electrical, Mechanical and Civil Works.
PLN will not necessarily examine in detail all submittals forwarded to him by SELLER and may at its option require submittals to be subject to its review or regard them as for information and record purposes. SELLER shall be responsible for any discrepancies, errors or omissions on the drawings and other particulars supplied whether or not such drawings and particulars have been reviewed by PLN. PLN shall require SELLER to make any changes to the drawings and data which may be necessary, in the opinion of PLN, to make the works conform to the intent of this Agreement until full acceptance of the equipment by PLN.
b.
Data, drawings and documents to be submitted within one (1) month Within one month of the date of the award to subcontractor for the contract to design, construct and install the Special Facilities, SELLER shall submit the following: Contract Network Schedule Overall layout and general arrangement of all major equipment for the Plant (including substation building, switchgear, control and relay panels) giving foundation requirements showing locations, dimensions, load and details of cable trenches required.
- B-3-9 -
Single line diagrams of main electrical system for the Plant (substation and ac & dc auxiliary services). Protection & Metering Diagrams. Block Logic Diagrams. Control Configuration, if furnished. Four (4) copies, in English, of all codes and standards approved for use on this Agreement. Quality procedures and inspection schedule.
c.
Data, drawings and documents to be submitted within two (2) month Within two months of the date of the award to subcontractor for the contract to design, construct and install the Special Facilities, SELLER shall submit the following: A Basis of Civil Works Design developed from statements of design intent to describe concisely each section of the works, the provisions made for selection, the Names and Register Numbers of the computer programs used for the analysis and design, and the particular editions and revisions of all standards & codes include any relation or cross reference to calculations of proceeding design work. SELLER shall prepare detailed calculation expanding the philosophy of the basis of design. Calculations shall include concise statements on the reasoning behind the design decisions and acknowledgement of the behaviour of the whole structure and computations individual components. Each calculation shall include reference to the appropriate basis of design. SELLER shall submit, under its letterhead, three copies of the required calculations on A4 size paper. All computer print outs shall be bound into an appropriate binder. Input data shall be verified and documentation shall be provided to show that the data evaluated in the calculation has been specifically used by the program to produce the final computer output. Where computer is used, details shall be given of the software used and any certification of validation by independent authorities provided as appropriate. Detailed civil drawings (including foundations steel structures, tower, piling works and others) providing all necessary information for the detailed civil works and building design for all transmission line works, together with a schedule of built-in items.
- B-3-10 -
Complete equipment list of all items and equipment to be supplied together with the name of the manufacturer or sub-contractor, country of origin, FOB delivery date. Schematic diagrams of all systems. Instruments lists, functional logic diagrams of control, alarms and sequence interlocks. Test Tower Report. Drawing list summarizing all existing and proposed drawings of principal items intended for submission to PLN by SELLER, together with submission dates. Schedule of all AC and DC loads.
d.
Data, drawings and documents to be submitted within three (3) months Within three months of the date of the award to subcontractor for the contract to design, construct and install the Special Facilities SELLER shall submit the following:
Layout drawings for all electrical, mechanical and civil works. Block cable diagrams and diagrams of connections for all equipment, marshalling boxes and control panels. Electrical schematic diagrams, including power, control, indication, protection and alarms. Detailed general arrangement and construction drawings for all equipment. Route Map and Profile drawings including sagging. All welding procedures (both at Site and during manufacture). Access and supporting steel arrangement drawings. Schedule of SCADA Interface cubicle. Schedules of consumable items, lubricants and chemicals. Standard format schedules i.e. piping, valves, instruments, etc. Cable Block Diagrams and itemized cable schedules.
- B-3-11 -
Detailed drawings of buildings including services. Workshop drawings of transmission line including foundation and tower.
e.
Data, drawings and documents to be submitted within four (4) months Full manufacturers data sheet on every type of device, equipment, or module which SELLER purpose to utilize in the control and instrumentation system including computer hardware and software, if furnished. Functional group control diagram, if furnished. Evidence of submission of plans for approval, where necessary, to local authorities.
3.
Revision of SELLERs Drawings at Site. During the erection and commissioning period it may be necessary for PLN to make revisions to already approved construction drawings. In such case SELLER shall provide to PLN at Site without unreasonable delay two markedup prints detailing any revision made. Normal revisions of these shall then be made and issued to PLN as described earlier.
4.
As-Built Drawings Following the installation of the equipment, SELLER shall revise its drawings as necessary to show the as-built status. SELLER shall send three copies of the as-built drawings to PLN for approval.
5.
Contract Drawings After approval of the as-built drawings SELLER shall submit, for final record purpose, sets of all approved drawings as follows: 1 set electronic file such as: CD ROM on autocad for MS window format 1 set of full size transparencies. 3 sets of full size hard copy.
These sets of drawings shall be submitted as a single submission to PLN.
The transparency material shall be 0.075 mm thick polyester film.

6.
Erection Drawings
- B-3-12 -
It is SELLERs responsibility to ensure that field erection personnel have in their possession the latest available erection drawings of the type and quantity needed to perform the works.
7.
Test and Records Before Shipment Before any equipment is packed or dispatched form SELLERs or subcontractors works all relevant performance and other tests called for in this Agreement shall have been successfully carried out in accordance with appropriate codes and standard and to the satisfaction of PLN, who shall have received and approved the test results. Six (6) copies of mill and test certificates shall be supplied to PLN. SELLER shall supply at the ex-works stage six (6) bound copies of all certification, suitable indexed, to cover all performance tests of equipment.
8.
Test Records During all tests a complete and detailed log of observations and readings shall be made and certified copies submitted to PLN. The detailed test procedures, lists, logic diagrams, and protection & metering diagrams together with test results shall be correlative and presented as a single bound final test report to form a comprehensive set of test procedures and records of the tests conducted on the works. Six (6) bound copies of Final Test Reports shall supplied by SELLER to PLN.
9.
Instruction Manuals SELLER shall provide sets of well structured, comprehensive and coordinated manuals to fully describe all aspects of design, operation and maintenance of all equipment agreed under this Agreement including tools and testing equipment. The format of the document will be agreed with PLN before SELLER proceeds to assemble the draft manuals. Six (6) copies of the first draft of the manuals shall be submitted to PLN for review two (2) months before commissioning of the equipment. Six (6) copies of the final manuals shall be submitted to PLN one (1) month prior to the commencement of commercial operation or at the end of construction period whichever is earlier. SELLER shall also be held responsible for supplying additional information or replacing information to keep the manual complete, accurate and up date if field inspections of equipment indicate omissions or inaccuracies in the manuals. All manuals will be submitted to PLN complete in durable binders expected to last over multiple years and which facilitate addition or removal of information.
- B-3-13 -
10.
Commissioning Test Procedure To determine whether the equipment complies with the guarantees, SELLER shall carry out the commissioning test. SELLER shall submit detailed commissioning procedure for all equipment. Test schedule will be prepared by SELLER and the test shall be conducted in accordance with the commissioning test procedure submitted by SELLER and approved by PLN and complying with the specified guarantee conditions.
VII
REFERENCE DRAWINGS AND EXHIBITS PROVIDED BY SELLER
The drawings and exhibits listed bellow are provided by SELLER and are intended to illustrate the Special Facilities. Such drawings, attached to this Appendix I, are provided for information only. Title Drawing No./Rev. Operational Interconnection Single line diagram operational interfaces Exhibit I-1A 150 kV Switchyard section operational Exhibit I-1B interfaces (section view) 150 kV Switchyard plan view operational Exhibit I-1C interfaces (plan view) Construction Interfaces Single line diagram construction interfaces Exhibit I-2A 150 kV Switchyard section Construction interfaces Exhibit I-2B (section view) 150 kV Switchyard plan view Construction interfaces Exhibit I-2C (plan view)
- B-3-14 -
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ANNEXURE-2.1.2
INSPECTION & TESTING OF SPECIAL FACILITIES
Technical
(A4 Sheet)
EXHIBIT L INSPECTION AND TESTING OF SPECIAL FACILITIES I. GENERAL The Supplier shall develop and implement test procedures for the construction, start-up and commissioning of the Special Facilities in accordance with this Exhibit L. The Supplier shall provide all supplies required for the performance of such tests. The overall testing program for the Special Facilities shall consist of the following phases: (1) construction testing and (2) start-up and commissioning testing of equipment and systems. II. INSPECTION, TESTING AND TAKING-OVER OF THE SPECIAL FACILITIES A. Construction Inspection and Testing The Supplier shall perform standard inspection and testing of the construction of the Special Facilities (including concrete compressive strength testing, soil compaction testing and electrical testing) in accordance with construction testing procedures which conform to the applicable requirements of the codes and standards specified in Appendix A of the Power Purchase Agreement. The construction testing activities shall include initial and preliminary check-out of equipment and systems installed during the construction period. The Supplier shall perform all such inspections and system check-outs during the construction period for the Special Facilities. The Supplier shall, no later than thirty five (35) days prior to the commencement of any construction testing of the Special Facilities, prepare and submit to the Owner the relevant test procedures in accordance with Owners Standards, applicable Laws, and Appendix A, Section 11 of the Power Purchase Agreement. The Owner and the Customer shall have the right to witness, pursuant to Section 5.6.2 of the Power Purchase Agreement, any construction tests of the Special Facilities. The Supplier shall notify the Owner in writing at least fourteen (14) days prior to the performance of such tests. If either the Owner or the Customer fails to witness any construction tests, the Supplier is not required to postpone such tests and neither shall such tests be treated as having failed as a result of the absence of either the Owner or the Customer. B. Notice of Completion Upon completion of each Discrete Element (as defined below) of the Special Facilities and prior to the testing of such Discrete Element (if necessary), the Supplier shall notify the Owner in writing (the Notice of Completion) that such Discrete Element is complete except for minor items to be listed on the Special
- L-1 -
Facilities Punch List contemplated in Section C. For the purpose of this Section II, a Discrete Element or parts thereof for testing shall be the individual items specified in the definition of Special Facilities. C. Certification of Completion The Owner, the Supplier and the Customer shall conduct a joint walkdown survey of the Discrete Element after receipt by the Owner of the Notice of Completion. The Owner shall notify the Supplier of the date for such joint walkdown survey. Such date shall be no later than four (4) Business Days after the date on which the Owner delivers a notice of completion to the Customer in respect of such Discrete Element pursuant to Appendix J of the Power Purchase Agreement. The Owner shall notify the Supplier of any defects or deficiencies identified in the walkdown survey, in addition to any completion items on the list of outstanding completion items (the Special Facilities Punch List). If the Owner does not advise the Supplier within five (5) Business Days after the joint walkdown of any additional defects or deficiencies as described in the first paragraph of this Section C, then the walkdown survey in respect of that particular Discrete Element will be considered as final and the Supplier will issue a notice to the Owner and the Customer to certify that such Discrete Element is complete except for items on the Special Facilities Punch List. This notice issued by the Supplier shall be final and binding on the Parties. If the Owner and the Customer does not participate in the joint walkdown in accordance with the first paragraph of this Section C, the Supplier may conduct the walkdown survey, independently. This walkdown survey will be considered as final and the Supplier will issue a notice to the Owner and the Customer to certify that the Discrete Element is complete except for items on the Special Facilities Punch List. This notice issued by the Owner shall be final and binding on the Parties. D. Start-up and Commissioning Testing Thirty five (35) days prior to the commencement of any start-up and commissioning testing of the Special Facilities, the Supplier shall prepare and submit to the Owner relevant test procedures in accordance with Owners Standards, applicable Laws and Appendix A, Section 11 of the Power Purchase Agreement. The Owner and the Customer shall have the right to witness the performance by the Supplier of the start-up and commissioning testing of the Discrete Elements. The Supplier shall notify the Owner in writing at least fourteen (14) days prior to the date of such start-up and commissioning test. After any physical, mechanical or operating Discrete Element has been certified as complete in accordance with Section C above, the Supplier may complete any preparatory work necessary to permit start-up and commissioning testing if such Discrete Element requires start-up and commissioning testing. After completion
- L-2 -
of preparation work, the Supplier may conduct start-up and commissioning tests of the relevant Discrete Element. The start-up and commissioning tests shall, if applicable, be those prescribed by the vendor of the applicable equipment and otherwise shall be of a nature, insofar as practicable, to test the conformity of the elements involved to specifications, and to determine compliance with applicable warranties. Upon completion of the start-up and commissioning tests of a Discrete Element to the Supplier's satisfaction, the Supplier shall notify the Owner in writing that the Supplier has successfully completed the start-up and commissioning tests of such Discrete Element, and the Supplier shall ensure that each such notification contains the written results of the applicable Start-up and Commissioning test. The Owner shall, no later than seventeen (17) days after receipt of such notice, notify the Supplier in writing of any defects or deficiencies in the Discrete Elements being tested; otherwise, the start-up and commissioning testing of such Discrete Elements shall be considered completed on the date the Supplier completed such tests. E. Taking-Over of the Special Facilities by the Customer Upon certification of completion, as specified in Section C above, and successful completion of the required start-up and commissioning testing as specified in Section D above, where applicable, the Discrete Element, without prejudice to the warranties of the Supplier in Article 19 of the Agreement, shall be accepted by the Owner (Taking-Over), provided that the Owner shall not be required to accept such Discrete Element unless the Supplier has delivered to the Owner a TakingOver package consisting of all relevant manufacturers' operating and maintenance manuals and all design, engineering and testing data books for such Discrete Element. The Owner and the Supplier shall execute a Taking-Over certificate to document the transfer of the Discrete Element to the Owner. Upon Taking-Over, the Supplier shall be relieved of and the Owner (or the Customer pursuant to Appendix J of the Power Purchase Agreement) shall assume care, custody, control and risk of loss for such Discrete Element. The Owner shall accept any such Discrete Element notwithstanding the need to complete items on the agreed Special Facilities Punch List (such as painting, final cleanup and final grading for example), provided that no such item shall be of a nature as to interfere with the soundness or operability of such Discrete Element and provided, further, that this clause shall not relieve the Supplier from its obligation to complete items on the Special Facilities Punch List as soon as practical after the Taking-Over of such Discrete Element. The Supplier shall provide the Owner with as-built drawings of the Discrete Element no later than five (5) months from the date of any Taking-Over certificate for such Discrete Element. F. Correction of Defects and Deficiencies If the Owner notifies the Supplier of defects or deficiencies (other than Special Facilities Punch List items) prior to certification of completion (as provided in Section C above) or during the start-up and commissioning testing period, the
- L-3 -
Supplier shall correct such defects and deficiencies. Thereafter, the Supplier shall issue a new Notice of Completion with respect to such items and the Parties will follow the procedures set forth above.
- L-4 -
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ANNEXURE-2.2
DATA SHEET FOR TRANSMISSION LINES
Technical Data Sheet
(A4 Sheet)
DOOSAN
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Annex 2.2 Data sheets for Transmission lines Data sheets for Transmission lines and associated equipments shall be submitted by the bidder wit h their offer.
Technical Data Sheet
(A4 Sheet)
DOOSAN
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ANNEXURE-2.3
TERMINAL POINT
Terminal Points )
(A4 Sheet
DOOSAN
Annex 2.3 Terminal points a. 150kV system: i. ii. b.
Page : 2
Outgoing insulators, hardware and jumpering at take-off gantry at 150kV plant switchyard. Existing 150kV transmission line towers of Sunyaragi and Kebasen transmission lines. Refer to Annexure 2.10 (Site Plan)
Outdoor Fiber Optic Junction box Installed at Transmission Tower at interconnection point for Suitable interface for SCADA, Telemetering an d teleportation.
Terminal Points )
(A4 Sheet
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ANNEXURE-2.4 PRICE SCHEDULE
Price Schedule
(A4 Sheet)
DOOSAN
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Price Schedule
No. Item description Q'TY Unit Unit Price Total Price Remarks
NOTE: Please furnish unitized item prices
Price Schedule
(A4 Sheet)
DOOSAN
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ANNEXURE-2.5 SPECIAL TOOLS & SPARE PARTS
Special Tools Spare Parts
(A4 Sheet)
DOOSAN
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Special Tools & Spare Parts

No. Item description Q'TY Unit Unit Price Total Price Remarks
Special Tools
Spare Parts (Recommended for Two Years)
Special Tools Spare Parts
(A4 Sheet)
DOOSAN
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ANNEXURE-2.6
DEVIATION & CLARIFICATION LIST
Deviation & Clarification
(A4 Sheet)
DOOSAN
Annexure 2.6 Deviation & Clarification List
Sl. No. Section / Clause No. Subject ITB Specification Requirements Deviation / Clarification
Page : 2
Explanation
Remark
Deviation & Clarification
(A4 Sheet)
DOOSAN
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ANNEXURE-2.7
SUPERVISION AND TRAINING FEE
Supervision and training fee
(A4 Sheet)
DOOSAN
A. Supervision Fee No. Category No. of en gineer Period (Man-day) Perdiem rate fo r normal wo rking day Living expe Overtime rat nse per cale e per hour ndar day Air fare Remarks
Page : 2
B. Training Fee (at Site) No. Category Period (Day) Rate per da y Living expe nse per cale ndar day Air fare Remarks
C. Training Fee (at Manufacturers shop) Period No. Category (Day)
Rate per da y
Remarks
Supervision and training fee
(A4 Sheet)
DOOSAN
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ANNEXURE-2.8
LIST OF SUB-SUPPLIER
List of subsupplier
(A4 Sheet)
DOOSAN
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No.
Equipment
Name of sub-supplier
Country of Origin
Remarks
List of subsupplier
(A4 Sheet)
DOOSAN
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ANNEXURE-2.9 SHIPPING DIMENSIONS
Shipping Dimensions
(A4 Sheet)
DOOSAN
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Shipping Dimensions
SI. NO. Description Weight Expected Shipping Delivery HxWxL HxWxL Weight Weight Unit Q'ty H W() L Port Date(site (m3) (m3) (ton) (ton) (Nation) (m) (m) (m) arrival) per unit Total per unit Total Dimension REMARKS
Shipping Dimensions
(A4 Sheet)
ANNEXURE-2.10 Site Plan and Construction Interfaces
ANNEXURE-2.11
PROJECT MANAGEMENT
Progress Schedules/Reports Section 1.1 Progress Reports.
The Supplier shall prepare and submit to the Owner a monthly progress report (a Progress Report). The first Progress Report shall cover the period from the date of the Notice to Proceed up to the end of the first full calendar month after the date of this Agreement. The Supplier shall submit a Progress Report to the Owner monthly thereafter, each within two (2) days of the last day of the period to which it relates. The last Progress Report shall cover the period from the beginning of the last month prior to Final Completion up to and including Final Completion. Each Progress Report
shall include the information set forth in Exhibit F (Form of Progress Report). Each Progress Report shall include monthly updates to the CPM schedule in hard copy and electronic format.
The Supplier shall deliver the Project Schedule to the Owner within thirty (30) days of the date of the Notice to proceed or effective date. The Supplier shall prosecute the Work in accordance with or in advance of the Project Schedule. In agreeing to the Project Schedule and to complete the Work within the time required by this Agreement, the Supplier represents that it has taken into consideration and made allowance for delays and hindrances incidental to such Work, whether resulting from delays of common carriers, delays in securing Equipment, or workmen, delays in securing necessary approvals, charges, omissions, alterations or otherwise to the extent included in the Suppliers obligations under this Agreement, and understands that the failure to complete the Work within schedule may cause Loss for the Owner.
Section 1.2
Project Schedule.
The Supplier shall develop the Project Schedule using critical path method (CPM) precedence networking techniques, showing early start, float, late start, early finish and late finish dates for all phases of the Work, including dates for procurement, fabrication, assembly, installation, testing and completion, the shipping and delivery dates and the Performance Test Completion Date and shall include the dates for accomplishing the items. The Supplier shall provide CPM schedules with predecessor/successor logic in
electronic format (Primavera as long as the Supplier provides to the Owner corresponding software at no additional cost) with hard copies of the monthly Progress Reports. No significant alteration to the Project Schedule, or to such arrangements and methods, shall be made without informing the Owner. If the progress of the Work does not conform to the Project Schedule, the Owner may instruct the Supplier to revise the Project Schedule, showing the modifications necessary to achieve completion within the scheduled time for completion; The Supplier shall cooperate with the Owner in coordinating the Project Schedule with those of the Owners other Suppliers for the Facility and with the needs of the Owner.
EXHIBIT F FORM OF PROGRESS REPORT Each Progress Report submitted by the Supplier shall include the information set forth in this Exhibit F. In those cases where the Supplier does not have anything to report, the Supplier may include a statement of non-applicability.
1.
Progress of Work.
The Supplier shall provide a brief narrative description of major activities completed in the past month, major Work to be started in the coming month, major Work to be completed in the coming month, major Work not completed that should be completed and related events during the reporting period. The Supplier shall report major items of Work that affect overall progress rather than detailed statistical information.
2.
Status of Engineering and Procurement Services.

The Supplier shall:
(a)
describe the status of progress of the Work compared to the Project Schedule; estimate the dates for achievement of milestones; provide a summary of milestones and the percentage completion for the reporting period; quantify estimates of percentage completion of major Equipment;
(b)
(c)
(d)
furnish a copy of the current progress schedule clearly showing the status of completion for each Work item and the date the status was made;
(e)
provide manufacturing schedules, drawing and specification schedules and progress charts as appropriate to indicate the Work being performed; provide a summary of Work to be accomplished during the next reporting period.
(f)
3.
Engineering, and Procurement Difficulties.

The Supplier shall describe unanticipated fabrication and installation difficulties that could significantly increase Project costs or affect the performance of the Work, such as latent conditions, serious job accidents, floods, labor difficulties, quantity overruns, material shortages and similar events.
4.
Agreement Status.
The Supplier shall describe the status of the Agreement, including such items as existing or , required notifications, and any non-compliance with the terms of the Agreement.
5.
Critical Events and Dates.

The Supplier shall report important items and events, such as the dates of arrival of each major Equipment item or component.
6.
Inspections, Tests and Results.

The Supplier shall:
(a)
describe any deviations from, or events or circumstances relating to, the Quality Control and Inspection Program; describe any inspections and tests performed and the results of such tests; describe any Defects or Deficiencies and the plans for correcting such Defects or Deficiencies; describe any particular problems arising from the inspections and/or tests;
(b)
(c)
(d)
(e)
attach all test reports generated during the time period covered by this report not otherwise transmitted to the Owner under separate cover; and
(f)
provide a summary listing of all test reports transmitted to the Owner during the reporting period.
7.
Other Items of Interest.

The Supplier shall identify any events not reported elsewhere in the Progress Report. Typical events include (but are not limited to): coordination meetings, matter requiring continuing or follow-up action, public relations, important visitors, and events relating to the Quality Control and Inspection Program and the obligations of the Supplier set forth in Article 8 of the Agreement.
8.
Earned Value.
The Supplier shall provide a cost development curve, including comparison of scheduled expended, actual expended, schedule committed and actual committed costs. The Supplier shall provide S-curves in each report showing accumulated earned contract value utilizing values for completed milestones from the Milestone Payment Schedule.
9.
Summary of Change Orders.

The Supplier shall provide a summary of all approved and pending changes to the Work as of the date of the report.
10.
Total Amounts Committed above the Contract Price.

The Supplier shall provide a summary of the Change Orders as of the date of the report that have increased the Contract Price (which summary shall include a description of the Change Orders and the amount of the increase to the Contract Price resulting from such Change Order).
TRAINING
The Supplier shall train the personnel of the Owner in accordance with the Work Scope and Exhibit O (Training Program). Training aids shall be provided by the Supplier as required to adequately present the subject material. The general topics of the training shall encompass all information necessary for efficient, safe, prudent and proper operation of the Facility, including start-up, operation, maintenance and repair. The
Contract Price includes all training. The training shall consist of (a) prior to Start-up and Commissioning of the Facility, orientation training and classroom training at the manufacturers factory in respect of the boiler, steam turbine, auxiliary systems and major Equipment; (b) operational training during the Start-up and Commissioning of the Facility; (c) distributed control system training classes at the facilities of the control systems manufacturer and/or other locations as the Supplier and Owner may agree; and (d) chemical and environmental training, safety training and use of all required training aids as necessary to comply with the requirements and as described in Exhibit O (Training Program). The Supplier shall design and submit a training procedure to the Owner within one-hundred and eighty (180) days after issuance of the Notice to Proceed. If the Owner comments on the training procedure and schedule submitted by
the Supplier, the Supplier shall effect such changes to the extent reasonably possible in response to such comments and resubmit the training procedures for the Owners review within fifteen (15) days of receipt of such comments from the Owner. training documentation and instruction shall be in the English language. The
The Owner
shall pay for all travel, accommodation and living costs and expenses incurred by its personnel to attend trainings.
Exhibit O TRAINING PROGRAM
1.
General The Supplier shall provide to the personnel of the Owner the training necessary for the efficient, safe, prudent and proper operation of the Facility in accordance with the Agreement and this Exhibit O. The Supplier shall be responsible for the technical content and quality of the training program and shall prepare appropriate training aids for the training program and provide instructors with
knowledge and experience in the different aspects of power plant operation, maintenance and repair. The Supplier shall complete all training required by the Agreement and this Exhibit O on or before the Final Completion Date. 2. Training at the Manufacturers Facilities The Supplier shall provide orientation training and classroom training with respect to the boiler, steam turbine, auxiliary systems, major Equipment and distributed control system at the relevant manufacturers facilities. All such training will be provided prior to Start-up and Commissioning of the Facility. The Owner shall pay for all travel, accommodation and living costs and expenses incurred by its personnel to attend the training program. However the Supplier shall be responsible for providing the training facilities, training materials, training aid equipment, lecture fares and the training purposed transportation including commuting during the training period. 2.1 Operation The Supplier shall provide training to operate each major item of Equipment during each stage of start-up, normal operation, abnormal operation, and shutdown of each individual item of Equipment and the Facility. 2.2 Maintenance The Supplier shall provide training for the maintenance, repair and troubleshooting of each individual item of Equipment and the Facility.
FOR INFORMATION
A Rev Owner
08.04.23 S.W.Jung Y.Y.Shin Date Prepared Checked
Y.Y.Shin Approve d
First Issue Details of Revision
Owners Engineer
Contractor
Sub-Supplier
Project
PC
1 x 660 MW CIREBON COAL FIRED POWER PLANT

Date Prepared Checked Approved
08.04.23 08.04.23 08.04.23
Name
S.W.Jung Y .Shin .Y
Scale Title
Packing & Shipping Procedure

Y .Shin .Y
T07119 UAS Code DL01 Unit Code P1 KKS Code ZEN Reg. No. 060001 Rev. A
Dept. Document No. Page-No. 1 of 51
T07119- DL01-P1-ZEN-060001
555,GUYGOK-DONG,CHANGWON,KOREA
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TABLE OF CONTENTS( )
1. Scope ( ) 2. Purpose ( ) 3. Reference Document ( ) 4. Packaging ( ) 5. Package dimension and weight ( ) 6. Selection of package style ( ) 7. Tagging Specification ( ) 8. Marking Specification ( ) 9. Packing List ( ) 10. Inspection ( ) 11. Transportation and loading method ( ) 12. Loading method on mother ship and others ( ) 13. Hazardous Goods ( ) 14. Packing style by each component (Component )
SUPERTECH
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Logistics Service Dept.
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1. Scope ( ) This procedure is intended to specify the requirements of packing, marking and handling of the items for Cirebon Coal Fired Power Plant. Cirebon Coal Fired Power Plant , .
2. Purpose ( ) This procedure contains the requirements for packaging and transportation to protect the packages against an impact and vibration during transportation and variety climate condition. And also describes the packaging procedures to protect the packages against corrosion, contamination and physical damage during handling and long-term storage. , , , .
3.
Reference Document ( ) The Contract Specification
4. Packaging ( ) 4.1 General ( )
4.1.1 Before packaging the items, the inspection for paint shall be performed. . 4.1.2 Product should be pack after elimination of oil & rust before packing. .
SUPERTECH DOOSAN Logistics Service Dept.
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4.1.3 Machined and unprotected metal surface susceptible to salt water or atmospheric corrosion will be coated with a suitable temporary preventive to protect items from corrosion in transit and outside storage at site. . 4.1.4 Lifting points will be clearly marked on the package and slinging shall be performed on a specified location. Especially, the fixing lug (hole) shall be attached on steel frame. (Example : lifting lugs) , Sling , , Steel Frame Lug(Hole) . ( : ) 4.1.3 The items shall be adequately blocked and strapped to prevent damage during transit, handling and storage. , . 4.1.4 Small loose items or spare parts shall be packed separately. . 4.1.5 Non-flanged openings shall be covered with plywood or plastic cap using an approved adhesive tape. Cap , . 4.1.6 Flanged openings will be protected by plywood or plastic cover with four bolts at least. Ply Wood (Min. 9 MM) Cover 4 . Ply Wood or Plastic Cover
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4.1.7 Sitka spruce or Radiata pine wood shall be used for packaging unless otherwise specified in the contract. . 4.1.8 Wood packing material used in shipment for EPC shall be heat treated or fumigated according to ISPM-15.(Except the wood packing material to be supplied to the country where is not requested to apply ISPM-15) - The heat treatment will require that the core temperature of the wood attain 56 and that the temperature be maintained for a minimum of 30 minutes. - The second method will require fumigation with Methyl Bromide. EPC / ISPM-15 .(ISPM-15 .) - 56 30 - 4.1.9 Skid wood or wood bracing cannot come in direct contact with the commodity. Contact surface between equipment and wooden skid will be protected by placing cushioning material (toilon or rubber pad) , . ( or ) 4.1.10 Stainless steel material and carbon steel material shall be packed separately. . 4.1.11 Spare parts have to be packed using the water proof wooden case and sent separately from the respective main shipment. Prior to packing, be sure to carry out customers witness inspection. ( ) 4.1.12 Consumables have to be packed separately. In particular, they must not be packed together with any kind of device or tools for temporary use. . , Device Tool .
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4.1.13 Polymer sheeting used to protect insulation from moisture damage shall not include chlorides or other chemicals that can release toxic or objectionable odors upon heating to operating conditions. Damage . 4.1.14 Special attention must be given to shipping ducts and casing panel assemblies. Due to the construction of these casing panels, water may penetrate the liner and damage the insulation.(It is suggested as Fig. 4.1.14) This consists of two large plastic sheets to completely cover the casing panel assembly from all side. Each plastic sheet is secured by piercing through the two outer rows of studs, then completing the insulation and liner plate assembly. The plastic sheet are then folded together to completely enclose the casing panel assembly. No plastic is to be located between the liner plate and the insulation. Finally, all seams are sealed with duct tape. The gage of plastic shall be appropriate for shipping, minimum of 0.25 mm thick. All plastic will be removed during boiler assembly, prior to insulating the construction casting joint, to eliminate burn-off during operation. , . . 4.1.14 . . . . . . 0.25 mm . , .
[Figure 4.1.14 Suggested Insulation Protection]

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4.2 Shell & Hotwells opened sides will be covered plywood and protected from foreign materials entering inside by covering upper side in plastic sheet. In case of Shell packing, toilon (soft material) will be put between tube sheet face and protective plywood to prevent damage. (Refer to Fig 1) SHELL & HOTWELL OPENING , . SHELL . FIG. 1
Timber
Plywood
plastic sheet
4.3
Extended Neck and Transition will be protected from foreign materials entering inside by covering upper side in plastic sheet . (Refer to Fig 2) EXTENDED NECK TRANSITION .
FIG. 2
[ TRASITION ]
SUPERTECH DOOSAN
[ NECK ]
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4.4 Items of Condenser(Miscellaneous components such as spray pipe, pad, plate & coupling etc) will be transported safely by choosing the most reasonable among packing types according to their shape and specification. BOX, B/D, SKID . 4.5 Packing of carbon steel Tank & Drum parts ( )
4.5.1 Hang the VCI put in net shape bag in the cabon steel Tank(Drum) after completing shot blasting and cleaning inspection. (Refer to fig.4.5.1) The amount of VCI is 60g/ VCI . 60g/ . 4.5.2 After assembling manway, attach sticker the number of VCI in the tank and period of replacement at good visible spot. , . 4.5.3 Remove all VCI prior to installation (or construction) and replace the VCI every 6 month in case of the period of preservation is more than 6 month. , 6 6 .
FIG. 4.5.1
(For Reference Packing Sketch)

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4.5.4
Machined and unprotected metal surface susceptible to salt water or atmospheric corrosion will be coated with a suitable temporary preventive to protect items from corrosion in transit and outside storage at site. .
4.6 Packing of carbon steel pipe ( ) 4.6.1 Flange faces shall be sealed with plywood(Min. thickness 9mm), bolted to the flange.A 1/8 inch rubber gasket or toilon is required for sealing. The diameter of bolts shall be at least on half against that of flange holes (Min. 1/2 inch) and bolts shall be used at least one-half the required quantity. (Refer to Fig 4.6.1) 9mm , 1/8 . 1/2 ( 1/2 ), . (.4.6.1 ) FIG. 4.6.1
Toilon or Rubber (Cushioning Material)
Steel Cover
4.6.2 Non-flanged openings will be covered with plywood or plastic cap using an approved adhesive tape of low halogen and sulfur. CAP , . 4.6.3 For carbon steel piping, openings shall be covered with polyethylene film, with the edge rolled back over the exterior pipe surface at approximately 2 inches. The edge of the film shall be sealed to the pipe exterior with at least two Passes of sealing tape. Then, a plastic cap shall be placed and sealed to the Exterior of pipe with at least two passes of sealing tape. (Refer to Fig 4.6.3)
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, 2 2 . 2 . (.4.6.3 ) FIG. 4.6.3 Carbon steel pipe Sus pipe
4.6.4 Carbon steel flange faces and machined surface shall be treated with a suitable rust preventive oil. (tecytl 506) . 4.6.5 For carbon steel piping, VCI(Volatile Corrosion Inhibitor) shall be placed on inside of piping. The amount of V.C.I is 30g/ . 30g/ . 4.7 Packing of stainless steel pipe (Sus )
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4.7.1 All of stainless steel piping shall be laid on wooden pallets or wooden box and bundled covered with polyethylene film to prevent contamination from entering sea water, dust etc. (Refer to Fig 4.6.3) . (.4.6.3 ) 4.7.2 Stainless steel materials and equipments shall be packed separately from carbon steel materials. . 4.7.3 Almost straight type pipes up to 6inches in diameter and over 1.5m in length which are easy to bundle shall be packed in bundles bound with steel wire or steel bands positioned at intervals of 1.5m or less. 6 1.5m 1.5m . 4.7.4 Packing must carefully secured that the rubber pad material(min.5t) shall be placed inside as a suitable cushion to protect and damage between steel banding and product. band rubber pad(min.5t) . 4.7.5 Non-flanged openings will be covered with plastic caps or plywood covers and. Sealed with adhesive tape. . 4.8 Packing of small pipes and fittings( ) 4.8.1 In case of small pipes and fittings which are likely to be slip out and lost, wooden box shall be used. PIPE FITTING . 4.8.2 All material and equipment packed in boxes will be blocked, braced and cushioned to prevent physical damage using wood blocks or plastic form strip or gunny cloth. , .
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4.8.3 Bagged desiccants will be put inside boxes to protect against corrosion during shipment and temporary storage before erection. The amount of desiccant is 300g/. . 300g/ . 4.8.4 When storage period is over 6 months, desiccant bags will be exchanged with new ones every 6 month. 6 6 . 4.8.5 Before installation on site, desiccant bags must be removed. Site . 5. Package dimension and weight ( ) Package size and weight shall be decided after considering the delivery condition and handling method. For the detail, refer to the following paragraphs. . 5.1 Standard weight and length( ) The packaging shall be performed in accordance with the below standard in order to proper handling. .
(Item) (Weight) (Length) (Width) (Height)
(Standard) 2 .0Ton 20 Ton (Between 2.0 ton and 20 ton) 12.0 m (12 meter or less) 2.4 m (2.4 meter or less) 2.5 m (2.5 meter or less)
SUPERTECH
DOOSAN
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5.2 Maximum weight and dimension( ) The maximum package size and weight shall be as below. It will be need to discuss with Doosan, if the maximum size and weight exceed the standard. , .
(Item) (Weight) (Length) (Width) (Height) (Standard) 20.0 Ton (above 20.0 ton) 12.0 M (above 12.0 meter) 2.4 M (above 2.4 meter) 2.5 M (above 2.5 meter)
5.3 Minimum weight and dimension ( ) The minimum package size and weight shall be applied to prevent loss or miss during transportation as below. , .
(Item) (Weight) (Volume) (Standard) 2 Ton ( 2 ton or more) 1 CBM (1 CBM or more)
6. Selection of package style ( ) Depend on the property, weight and shape of item, package type shall be selected as wood case, crate, skid, bundle or pallet etc. Refer to the Appendix. 1 for the standard packing selection. , (, ) Bare, , , . APPENDIX. 1 .
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6.1 Wood Case or Crate: (APPENDIX. 2 And 3) 6.1.1 This type of packaging shall be applied for the item requiring waterproof or small pieces readily being missed. Needs special care for stacking during handling and transportation to prevent damage by contact between components. . 6.1.2 Framed case shall be applied for the item, such as instrumentation or electric equipment, requiring complete protection from water or moisture. Tarpaulin or watertight sheet will be used inside case. Wood Case , , Sheet Case . . 6.1.3 For the items requiring partial waterproof, a crate or open type crate shall be used. . 6.1.4 All boxes should be designed in consideration of the weight when loading them. (The standards of KS(Korea Standard) and JIS(Japanese Industrial Standard) is applied to the Manufacture of boxes used for exports.) . (KS JIS .)
6.2 Wood skid ( ) : APPENDIX. 4 This type of packaging shall be applied for the items, which are weatherproof and strong enough to external impact, such as steel column, vessel and harp assembly etc.. wooden skid and goods will be tightened with steel wire or stud bolts as Appendix 4. , , Column, Vessel Size Harp Wood Skid Steel Wire Bolt .
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Skid width per package weight will be as below table. Package Skid Width .
Net weight of package (ton) 10 (less than 10) 10.1 20 (from 10 .1 to 20) 20.1 30 (from 20.1 to 30) 30.1 50 (from 30.1 to 50) 50.1 80 (from 50.1 to 80) 80.1 and more
Skid Width (mm) 120 150~180 180~210 210~240 240~300 300
6.3 Bundle (): APPENDIX. 4 This type of packaging shall be applied for the items, which are weatherproof and simple shape. The quality of goods should not be affected by weather during transportation and storage as bundle. The bundle should be properly packed to protect goods from external impact during handling, transportation and storage. , . 6.4 Bare Materials () This type shall be applied for the items, which are weatherproof and strong enough to external impact. This type of goods could be handled without packaging and also should be proper for transportation, storage. , , . 6.5 Pallet () : APPENDIX. 5
SUPERTECH
DOOSAN
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This type of packaging shall be applied for the items, which are not enough to protect goods with skid or bundle. The skid or bundle for shell plates or thin plates could cause deformation on goods during transportation and storage. Needs special care for stacking this type to protect goods from damage. Plate Skid, Bundle 2 . 6.6 Steel Frame ( ) This type of packaging shall be applied for the items such as stack, duct, module, and casing etc., which could be damaged easily due to big size and heavy weight. Special care shall be taken to protect the goods when they are stacked. Stack, Duct, Module, Casing , . 6.7 Special Case ( ) In case there is module assembly, Special case to be used for shipping and handling shall be designed considering weight and volume of module. Module Assembly , Shipping Handling .
7. Tagging Specification ( )
7.1 General ()
When more than one type of GOODS are packed together, tags shall be attached to these items for field identification. (See APPENDIX. 8 : Form of Tag) , . (APPENDIX. 8 : )
7.1.1 Each item must be individually tagged. If all pieces of one particular and unique item
are to be packed together in one package (bag, box, sack, etc.), then only the individual package must be tagged.
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. (, , ) . 7.1.2 For spare parts, each part shall be tagged, showing the following: , . Manufacturers unique part number Description of the part Expiry date for parts having a limited shelf life.
7.2 Contents of Tag ( ) The SELLER shall use his own tags which must fully indicate all details as per form of tag. , .
8. Marking Specification ( ) 8.1 General () 8.1.1 Markings for crated equipment to be applied in English with black non-fading paint using a block-lettering stencil. Alternative for non-crated items are a stainless steel engraved nameplate or plywood cutouts attached to the component. (Appendix. 6) . . (Appendix. 6) 8.1.2 Bundles and loose items which are not suitable for application of shipping mark directly onto bundles or pieces, must be supplied with at least one indestructible stainless steel labels, one at each end, bearing the shipping marks. Labels shall be tied to bundles or pieces with steel wire.
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1 . . 8.1.3 Necessary care marks and weight indication shall be stenciled at proper points on each package as per Appendix.7 hereof. Appendix. 7 . 8.1.4 Damage to GOODS caused by improper application of care marks and weight indication shall be the Suppliers responsibility. . 8.1.5 Letter Size ( ) The letter for the shipping mark shall be readable from a distance, 5 cm in size. If unable to mark due to the size of package, letter size can be adjusted Main Shipping Mark Mark 5 . 8.1.6 Special Markings ( ) : APPENDIX. 7 If necessary the figure mark such as KEEP AWAY FROM RAIN, SLING HERE and FRAGILE, it shall be indicated on package at least two places using RED color paint. Keep away form rain, Sling Here, Fragile Package 2 . 8.2 Marking requirement () 8.2.1 Shipping Mark( ) The packages have to be marked for shipping as described below. Marking . - The Shipping mark has to be clearly applied in conspicuous English printed words two times on each package. 2 .
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- Shipping mark position : on two opposite long sides, on the top : - Color : Black : - Letter size : refer to above Letter Size : 8.2.2 Packing Number-Structure and Explanation ( ) The packing numbering system will be issued from Doosan PM department. Prior to record the supplier shall verify that the packing numbering systems are the same as the documents issued from Doosan PM department. PM . PM . SHIPPING MARK
PT CIREBON ELECTRIC POWER

PROJECT : CIREBON 660MW COAL FIRED POWER PLANT CONSIGNEE : TO ORDER OF PT. CIREBON ELECTRIC POWER(CEP) CONTRACTOR NO : PACKAGE NO : # OF # GROSS WEIGHT : ### KG NET WEIGHT : ### KG DIMENSION : L X W X H Cubic Meter PORT OF LOADING : [SPECIFY THE PORT OF LOADING] PORT OF DESTINATION : JAKARTA/CIREBON PORT OR JAKARTA AIR PORT, INDONESIA SHIPPER : DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., Ltd OR [NAME OF THE CONTRACTOR] ON BEHALF OF DOOSAN.
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 9. Packing List ( )
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9.1 Contents of Packing List ( ) : APPENDIX. 9 The following information shall be included : . Packing list number and date (SELLERS own) . Name and address of the SELLER . Consignee and notify party (To be advised later) . Project Name and Contract No. . P.O number . Item number shown on the P.O / tag number, if any . Item description . Shipping mark . Packing style for each package . Package number . Net weight, gross weight for each package in kilogram (kgs) . Dimension in L x W x H and measurement in cubic meter (m3) for each package . Total gross weight and measurement of packages
9.2 Special remarks on Packing List ( )
9.2.1 Packing list must show the full details of contents for each package. . 9.2.2 One copy of the packing list shall be placed in a waterproof envelope inside each package. A second copy shall be attached securely to the outside of the package and protected by a plate of e.g. zinc sheet, light metal or similar. 1 . 1 , , .
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9.2.3 In addition to the above packing list, two (2) additional copies of all packing lists pertaining to the shipments shall be placed in Case No. 1 of the shipment. 2 1 . 9.2.4 Final packing list shall be sent by contractor to the responsible Doosan PM department for preparation of package number within 15 days before delivery under the contract. 15 PM . 10. Inspection ( )
The packing process / procedure shall be subject to inspection by the BUYER, or the CLIENT, or such duly authorized agent appointed by the BUYER or the CLIENT during all stages of packing work. .
11. Transportation and loading method ( ) 11.1 Direct contact to ground shall not be permitted. .
11.2 Every package shall be placed on pallet or sleeper. Pallet Sleeper . 11.3 Wooden case, especially electric instrumentation, shall be protected from the weather using tent during transportation and stocked indoors. Wood Case (, ) Tent .
SUPERTECH
DOOSAN
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11.4 Enough numbers of sleepers shall be used to prevent excessive deformation due to rock and roll during transportation. Sleeper . 11.5 The deformation during storage shall be also considered and enough sleepers shall be placed under the item. Sleeper . 11.6 Package shall be fastened securely with chain or wire to prevent damage during handling and transportation. Especially, engineered lug and lacing shall be used for steel frame. . , Steel Frame Lug (or Hole) Lacing . 11.7 The requirements described above shall be applied as same as on port and site. . 12. Loading method on mother ship and others ( ) 12.1 If wire is used for handling goods, the protection cover shall be used on the contact point to protect goods. Damage . 12.2 The sleepers shall be used on the ship as well as during storage to prevent direct contact between goods and ground. Sleeper . 13. Hazardous Goods ( ) The packaging for inflammables such as paint or thinner material should follow the IMO code. The certificate according to the regulation should be submitted before shipment.
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, IMO() Code . 14. Packing style by each component (Component ) : APPENDIX. 10 Appendix 10 shows various type of packing per item. Component , Style , Sketch Drawing .
SUPERTECH
DOOSAN
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APPENDIX. 1 PACKING STYLE CRITERIA Water Proof Case Wooden Bundle Special Case Steel Frame Steel Bundle Container
Pallet
Crate
Bare
Skid
Category
Item
. 1. Header 2. Roof & Panel 3. Tube

SUPERTECH
1.1 Furnace Header 1.2 Superheater Header 1.3 Reheater Header 1.4 Economizer Header 2.1 Vertical & Roof Wall 2.2 Backpass Wall 2.3 Sprial Wall 2.4 Hopper Wall 2.5 Superheater Panel 4.1 Final Superheater Tube
Pressure Part
4.2.LT Superheater Hor Tube 4.3 Reheater Front Platen Tube 4.4 Reheater Spaced Tube Rear
4.5 Economize Tube
DOOSAN
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Water Proof Case
Wooden Bundle
Special Case
Steel Frame
Steel Bundle
Container
Pallet
Crate
Bare
Skid
Category
Item
. 1.1 Column NonPressure Part
1.2 Bracer
1.3 Bolt/Nut & Washer
1. Steel Structure Column 2. Casing

SUPERTECH
1.4 Splice Plate
1.5 Platform
1.6 Hand Rail
1.7 Grating
1.8 Ladder
2.1 Top Casing
2.2 Side Casing
2.3 Insulation 2.4 Liner Plate
DOOSAN
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Water Proof Case
Wooden Bundle
Pallet (shrink packing)
Special Case
Steel Frame
Steel Bundle
Container
Crate
Bare
Skid
Category
Item
. NonPressure Part 3. Stack 4. Duct
3.1 Template 3.2 Shell Plate 3.3 Personal Protect 3.4 Platform 3.5 Grating 3.6 Ladder 3.7 Handrail 4.1 Side Panel 4.2 Roof Panel 4.3 Floor Panel 4.4 Liner Plate
. Others 1.Mechanical Equipment 2.Insula -tion

SUPERTECH
1.1 Electrical Equipment 1.2 Instrument 1.3 Tools 1.4 Valve, Fitting, Bolt/nut 1.5 Gasket, etc. 2.1 Insulation
2.2 Fire brick Castable
DOOSAN
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Water Proof Case
Wooden Bundle
Special Case
Steel Frame
Steel Bundle
Container
Crate
Bare
Skid
Category
Item
. B.O.P
1.1 Steam, Steam Drain &

Water System
1.2 Closed Cooling Water System 1.3 Demi. Water Distribution System 1.4 Distillate Water System 1.5 Oil Drain System 1.6 Condensate System 1.7 Fuel Oil System Drain
1. BOP-Mechanical
SUPERTECH
1.8 Fuel Gas Pressure Reducing System 1.9 Motor Operated Valve 1.10 Safety & Relief Valve 1.11 Compressed System Air
1.12 Emergency Diesel Generator 1.13 Piping 1.14 Loose Item(Pumps)
DOOSAN
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Water Proof Case
Wooden Bundle
Special Case
Steel Frame
Steel Bundle
Container
Crate
Bare
Skid
Category
Item
. 1.1 LP Casing TBN/GEN 1.2 HIP Casing 1.3 LP Diaphragm 1.4 HIP Diaphragm 1.5 LP Rotor 1. TBN/GEN-Mechanical
SUPERTECH
1.6 HIP Rotor 1.7 Front/Middle Standard 1.8 TBN/GEN Bearing 1.9 LP/HP Valve 1.10 Lube Oil Tank 1.11 Stator Frame 1.12 GEN. Rotor 1.13 HP/LP Gland 1.14 Loose Item
DOOSAN
T07119-DL01P1-ZEN-060001 APPENDIX. 2
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BOX AND CRATE CONSTRUCTION
Style. 1 Wood Case Net weight 451 to 7,000 kg
Style. 2 Wood Case Net weight up to 450 kg
Style. 3 Open Crate
Style. 4 Crate
Size Min. 120mm . The size of wooden support shall be kept 120mm in order to use a forklift truck.
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MAJOR FRAME CONSTRUCTION OF CASE OR CRATE

SKID BASE

SIDE PANEL

END PANEL
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
SUPERTECH
Name Skid() Header() Lower Frame Member() Strut() Upper Frame Member() Diagonal Bracing() Sheathing() Rubbing Strip() Load Bearing Floor Member() Non-Load Bearing Floor Member() Top joist() Joist Support( ) Water Proof Material() Water Proof Paper()
DOOSAN Logistics Service Dept.
T07119-DL01P1-ZEN-060001 SKID () W/T(TON) 0.6 0.70.9 1.01.9 2.02.9 3.03.9 4.07.4 7.512.4
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INTERNAL LENGTH<1500mm 90 x 45mm 90 x 45mm 90 x 60mm 90 x 60mm 90 x 90mm 90 x 90mm 105 x 105mm
INTERNAL LENGTH<3000mm 90 x 45mm 90 x 60mm 90 x 60mm 90 x 90mm 90 x 90mm 105 x 105mm 120 x 120mm
INTERNAL LENGTH>3000mm 90 x 60mm 90 x 60mm 90 x 90mm 90 x 90mm 90 x 90mm 105 x 105m 120 x 120mm
LOAD BEARING FLOOR MEMBER/HEAD (/) W/T(TON) INT. INT. INT. WIDTH<1300mm WIDTH<2000mm WIDTH<3000mm 90 x 45mm 90 x 45mm 90 x 45mm 2.9 90 x 45mm 90 x 45mm 90 x 60mm 3.03.9 90 x 45mm 90 x 60mm 90 x 60mm 4.04.9 90 x 45mm 90 x 60mm 90 x 60mm 5.07.4 90 x 60mm 90 x 90mm 90 x 90mm 7.59.9 90 x 60mm 90 x 90mm 90 x 90mm 1012.4
INT. WIDTH<4000mm 90 x 45mm 90 x 60mm 90 x 60mm 90 x 90mm 90 x 90mm 105 x 105mm
Upper frame member Joist Top sheathing Top sheathing Waterproof material Waterproof material
Side sheathing Upper frame member Strut
Joist Joist support Aux. strut Strut Diagonal Waterproof material Aux. strut
Wooden framed boxes for export packing shall be designed in accordance with JIS Z 1403 and KS(Korea Standard) Wooden Framed Boxes for Export Packing in korea. Basic data are as follows. JIS Z 1403 KS . .
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SIZE() UPPER FRAME MEMBER() : 90x30mm STRUT() : 90x30mm DIAGONAL() : 90x30mm JOIST SUPPORT () : 90x30mm AUX. STRUT() : 90x30mm SHEATHING() : 15mm < 5Ton < 18mm(Lumber) 9mm < 5Ton < 12mm(Plywood)
JOIST () W/T(TON) 5.0 5.06.9 INTERNAL WIDTH ( ) I.W<2000mm I.W>=2000mm I.W<1800mm I.W<2500mm I.W>=2500mm I.W<2000mm I.W<2500mm I.W>=2500mm I.W<1600mm I.W<2500mm I.W>=2500mm SIZE OF JOIST ( ) 90 x 60mm 90 x 90mm 90 x 60mm 90 x 90mm 105 x 105mm 90 x 90mm 105 x 105mm 120 x 120mm 105 x 105mm 120 x 120mm 150 x 150mm THE DISTANCE BETWEEN CENTERS OF JOISTS( ) 700mm 700mm 700mm 700mm 700mm 700mm 700mm 700mm 700mm 700mm 700mm
7.011.9
12.0
To prevent damage of box to be contacted with wire in handling, additional joists shall be inserted within boxes at least two or three timbers. 23 .
SUPERTECH
DOOSAN
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Steel Bundle And Wooden Skid
Main shipping mark (metal level)
30cm Polypropylene cloth
50 cm Or less
Sling mark
Steel Bundle
Shipping Mark
Center of gravity mark
Sling mark
Wood Skid
SUPERTECH
DOOSAN
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SHRINK WRAPPING
Shipping Mark
Shipping Mark
Under Layer(Edge Board) Under Layer (Edge Board) Under Layer
Framed Shrink Wrapping
Under Layer(Deck Board)

Shipping Mark
Pallet For Shrink Wrapping
Shipping Mark
Plywood(Min. 9mm Thickness)
Non-Framed Shrink Wrapping
SUPERTECH
DOOSAN
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POSITION OF MAIN AND AUXILIARY SHIPPING MARKS
Top
THIS END UP
Packing List Cover Top Mark

Side Front Side
FRAGILE
FRAGILE
Care Mark
Rear
Sling mark
Center of gravity mark
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001
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APPENDIX. 7 CARE MARKS . Necessary CARE MARKS shall be stenciled in BLACK COLOR on each package considering the cargo characters and nature. NO. 1 KIND OF MARK CENTER OF GRAVITY SYMBOL
1) 2)
REMARKS Indicating position of Center of Gravity. Note 1)
1)
SLING HERE
2) 1)
Indicating position where Sling Wire is applied. Note 1) Indicating Top Part (PACKAGE NOT TO BE TURNED UPSIDE DOWN) This mark shall be stenciled on the upper right corner of 4 sides. Indicating that contents are not to be WET This mark shall be stenciled on the both ends of each package.
THIS WAY UP
2)
KEEP AWAY FROM RAIN
1) 2)
FRAGILE
1) 2)
Indicating that contents are Fragile. This mark shall be stenciled on the both ends of each package. Indicating that contents are of Dangerous, Poisonous Article. This mark shall be stenciled on the both ends of each package. Indicating that contents should be stored indoor. This mark shall be stenciled on the both ends of each package.
MARK FOR DANGEROUS, OR POISONOUS
PUT A SYMBOL
1) 2)
1)
STORING MARK
2)
Note 1) / , Center of gravity Sling here .

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In the case that the dimensions and/or the weight of a package exceeds on of the values given below, the handling marks, Center of gravity and Sling here, are to be applied additionally. - Length : 400 cm - Width : 200 cm - Height : 200 cm - Weight : 1,000 kg
APPENDIX. 8 FORM OF TAG
Details on Tag :
Equipment Tag No. P.O. No. Item No. Description Specification/Size DWG No./Part No. Quantity Remarks
: : : : : : : :
(1) (2) (3) (4) (5) (6) (7) (8)
(1) (2) (3) (4) (5) (6) (7) (8)
(Individual Equipment Tag Number) (P.O. No) (Item No. appeared in the P.O.) (Same description as in drawing, unless otherwise described in the P.O.) (Specification / Size in the P.O.) (If drawing No. & Part No. are available) (Actual Quantity) (At the SELLERS disposal)
SUPERTECH
DOOSAN
Project: Taweelah A10 Power Project Consignee : Gulf Total Tractebel Power Company
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MASTER PACKING LIST
Doosan Heavy Industries & Construction Co., LTD
PO Box 52862, Abu Dhabi, United Arab Emirates Notify : Emirates National Shipping Services PO Box 30180, Abu Dhabi, United Arab Emirates Destination : Taweelah A10 Power Plant Site Abu Dhabi, United Arab Emirates Mr. Jin Kon. Kim / Tel no. 971.50731.3914
ITEM NAME : Embedded Material for Stack & Steel Structure Packaging List No. TA10 - HRSG - 0001 Description Packaging Type MAIN STACK TEMPLATE STEEL STRUCTURE TEMPLATE
TA10-19-0002 TA10-19-0003 TA10-20-0004 TA10-20-0005 TA10-19-0006 TA10-20-0007
SAMPLE
Issued Date : 07/06/20 Sr. No. Package No. 1 2 3 4 5 6 7

TA10-19-0001
Gross kg 2,517.0 1,411.0 1,411.0 1,411.0 1,411.0 1,484.3 1,484.3 11,129.6
Net kg 2,417.0 1,311.0 1,311.0 1,311.0 1,311.0 1,384.3 1,384.3 10,429.6
Volume 4.4 1.4 1.4 1.4 1.4 1.3 1.3 12.6
Height cm 70.0 192.0 192.0 192.0 192.0 123.0 123.0
Width cm 140.0 103.0 103.0 103.0 103.0 130.0 130.0
Length cm 450.0 70.0 70.0 70.0 70.0 80.0 80.0
Remark
WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX
#19,20 #19,20 #19 #19 #20 #20 #19 #20
MAIN STACK ANCHOR BOLT/NUT/WASHER MAIN STACK ANCHOR BOLT/NUT/WASHER MAIN STACK ANCHOR BOLT/NUT/WASHER MAIN STACK ANCHOR BOLT/NUT/WASHER STEEL STRUCTURE ANCHOR BOLT/NUT/WASHER STEEL STRUCTURE ANCHOR BOLT/NUT/WASHER Total
Project: Taweelah A10 Power Project DETAIL PACKING LIST

ITEM NAME : Embedded Material for Stack & Steel Structure Issued Date : 07/06/20 NO. PACKAGE NO. Description Packing Type MAIN STACK TEMPLATE (t15 x 5478 x 190) MAIN STACK TEMPLATE (t15 x 5478 x 190) MAIN STACK TEMPLATE (t15 x 5478 x 190) MAIN STACK TEMPLATE (t15 x 5478 x 190) STELL STRUCTURE TEMPLATE (t10 x 300 x 350) 1
TA10-19-0001
Doosan Heavy Industries & Construction Co., LTD
Packaging List No. TA10 - HRSG - 0001 Drawing No Item No UNIT No T01 T06211-XT00-HNE-255801 T02 T01 T02 TP1 WOODEN BOX TP2 TP3 T06211-XY00-HA-255803 TP4 TP1 TP2 TP3 TP4 WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX WOODEN BOX T06211-XT00-HNE-255801 T06211-XT00-HNE-255801 T06211-XT00-HNE-255801 T06211-XT00-HNE-255801 T06211-XT00-HA-255803 A01 A01 A01 A01 A01 19 19 20 20 19 20 19 19 Quantity Q'ty 4 4 4 4 10 16 16 16 10 16 16 16 30 30 30 30 84 32 84 32 Unit SET SET SET SET SET SET SET SET SET SET SET SET SET SET SET SET SET SET SET SET 1,311.0 1,311.0 1,311.0 1,311.0 1,384.0 #19 #19 #20 #20 #19 447.5 #20 447.5 #19 Net Weight kg 380.6 380.6 380.6 380.6 #19 Remarks
20
#20
STELL STRUCTURE TEMPLATE (t10 x 300 x 350) STELL STRUCTURE TEMPLATE (t10 x 300 x 500) STELL STRUCTURE TEMPLATE (t10 x 250 x 250) STELL STRUCTURE TEMPLATE (t10 x 300 x 350) STELL STRUCTURE TEMPLATE (t10 x 300 x 350) STELL STRUCTURE TEMPLATE (t10 x 300 x 500) STELL STRUCTURE TEMPLATE (t10 x 250 x 250)
2 3 4 5 6
TA10-19-0002 TA10-19-0003 TA10-20-0004 TA10-20-0005
MAIN STACK ANCHOR B/N/W (M56 X L1800) MAIN STACK ANCHOR B/N/W (M56 X L1800) MAIN STACK ANCHOR B/N/W (M56 X L1800) MAIN STACK ANCHOR B/N/W (M56 X L1800) STELL STRUCTURE ANCHOR B/N/W (M30 X L380) STELL STRUCTURE ANCHOR B/N/W (M42 X L1110)
TA10-19-0006
TA10-20-0007
STELL STRUCTURE ANCHOR B/N/W (M30 X L380) STELL STRUCTURE ANCHOR B/N/W (M42 X L1110) Total
T06211-XT00-HA-255803
A01
20
1,384.0
#20
10,429.4
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 APPENDIX. 10 Component 1. Drum Packing Style Bare
PAGE Rev. No.
39 of 51
A
Sketch
Remarks
Saddle Type
HP Sleeper
IP & LP Skid
Sleeper
Skid Type
HP
Skid
IP & LP Water Proof Case
Skid
Drum Internal
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 Packing Style Special Case
PAGE Rev. No.
40 of 51
A
Component 2. Module & Harp
Sketch
Remarks Module
Skid
Harp Assembly (D-Top)
Wood Size : Min. 12 t Header
Detail-1 (Header Side)
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 Packing Style Skid
PAGE Rev. No.
41 of 51
A
Component 2. Module & Harp
Sketch
Remarks
Detail-2 (Support Side)
Water Proof Case
ExpansionBe llows
Crate
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 Packing Style Wood Crate
PAGE Rev. No.
42 of 51
A
Component 3. Link & Manifolds
Sketch
Remarks
Link
Link
Pallet
Raw Material
SUPERTECH
DOOSAN
PAGE Rev. No.
43 of 51
A
Component 3. Link & Manifolds
Sketch
Remarks
External Pipe
Manifold
Water Proof Case
Fitting
SUPERTECH
DOOSAN
PAGE Rev. No.
44 of 51
A
Component 4. Steel Structure
Sketch
Remarks
Steel Structure-1
Wood
Steel Wire or Band
Bolt/Nut
Steel Structure-2
Wood
Steel Wire or Band
Bolt/Nut
Steel Structure-3
Bolt/Nut Wood
Steel Wire or Band
SUPERTECH
DOOSAN
PAGE Rev. No.
45 of 51
A
Sketch
Remarks
Steel Structure-4
Ladder
Water Proof Case
Bolt/Nut/ Washer
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 Packing Style Crate
PAGE Rev. No.
46 of 51
A
Sketch
Remarks
Splice Plate
Steel Frame
Handrail Steel Frame
H W L
Handrail
SUPERTECH
DOOSAN
T07119-DL01P1-ZEN-060001 Packing Style Steel Frame
PAGE Rev. No.
47 of 51
A
Component 5. Casing
Sketch
Remarks
Casing-1
Casing-2
Water Proof case
Liner Plate
SUPERTECH
DOOSAN
PAGE Rev. No.
48 of 51
A
Component 6. Stack
Sketch
Remarks
Stack Shell
500
4500 L
500
Stack Shell
Stack Shell
SUPERTECH
DOOSAN
PAGE Rev. No.
49 of 51
A
Component 6. Stack
Sketch
Remarks
Stack Hopper
Pallet
Personal Protect
Max. 2.5M Length
Steel Frame
Platform for Steel Frame
W
L
SUPERTECH
DOOSAN
PAGE Rev. No.
50 of 51
A
Component 6. Stack
Sketch
Remarks
Platform
7. Duct
Steel Frame
Duct
Duct
SUPERTECH
DOOSAN
PAGE Rev. No.
51 of 51
A
Component 7. Duct
Sketch
Remarks
Duct
Duct
Water Proof Case
Liner Plate
SUPERTECH
DOOSAN
DOOSAN
Rev: 0
Page : 1
ANNEXURE-2.15
SPECIFICATION FOR CIVIL & STRUCTURAL WORK
Spec. for Civil Work Sheet)
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1.1
General The scope of specification covers design, fabrication, proto-assembly, supply and erection of galvanized steel structures for Transmission line towers and its foundation. The scope shall include supply and erection of all types of structures including bolts, nuts, washers, hangers, shackles, clamps anti-climbing devices, bird guards, step bolts, inserts in concrete, gusset plate, equipment mounting bolts, structure earthing bolts, foundation bolts, spring washers, fixing plates and any other items as required to complete the job. The connection of all structures to their foundations shall be by base plates and embedded anchor / foundation bolts. All steel structures and anchor/foundation bolts shall be fully galvanized. One additional nut shall be provided below the base plate which may be used for the purpose of leveling.
1.2
Climatic Conditions Cirebon site area falls in the climatic zone of humid zone. This is characterized by a hot summer (March to October) medium cool winter (November to February). The zone is covered by monsoon rains during summer or westerly rains during winter. Maximum ambient temperature : Minimum ambient temperature : Design ambient temperature Maximum relative humidity Minimum relative humidity Design relative humidity : : : : +37.20C +17.80C +270C 98% 49% 80 % 31.50C : : 250C 300C
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Maximum sea water temperature : Minimum sea water temperature Design sea water temperature
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Average annual rain fall Maximum 1 hour rain fall Basic wind speed Seismicity Final grade level Highest astronomical tide Mean sea level (MSL) Lower water level Lowest astronomical tide
: : : : : : : : :
2650mm 100mm/hr 100km/hr ( 27.78 m/s) UBC 97 Zone 2B + 2.80 M above MSL +0.65m above MSL 0.00m -0.45m below MSL -0.65m below MSL
1.3
Ground Elevation The final grade level will be 2.80m above MSL is binding for all structures and buildings. Minimum level of pedestals (base of outdoor equipment/steel structure shall be: 3.0 M above MSL)
1.4
Ground Water Level The highest ground water table was established at an elevation of approximately 1.0m below the ground level of the existing bore holes. Consideration for detail design shall be given to the soil investigation report. However the Ground water level shall be considered in general at (-)0.5m.
1.5
Seismic Condition As per the recommendations of soil test report, the following parameters may be adopted as per UBC-97 Design for seismic forces. Soil Profile : SE Ca : 0.34
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Cv : 0.64 Shear Wave Velocity : 200 m/sec These values are true for structures lying in zone 2B. 1.6 Wind Speed
Rev : 0
Page : 4
All wind calculations shall be made in accordance with the relevant ASCE 7-05 using the following data : Basic wind speed Importance Factor Directional Factor : : : V = 27.78 m/sec Iw = 1.15 (For building category III, IV) Kd = 0.85 (For Buildings and Trussed Towers)
1.7
Codes & standards Design of switchyard structure for the project will be performed in accordance with the codes, standards, and methods established in the following sections. The latest edition of the following Codes and Standards along with addendums and amendments, if any, shall apply to the design work. AISC(ASD) American Institute of Steel Construction (Allowable Stress design) ASCE ANSI/ASCE(1997) ACI ASCE/SEI(2005) American Society of Civil Engineers Design of latticed steel transmission structures (ASCE Standard 10) American Concrete Institute Design of steel transmission pole structures (ASCE Standard 48) UBC ISO SSPC UBC 97 Uniform Building Code International Organization for Standardization Steel Structure Painting Council Earthquake Loads (Chapter 16, Part IV)
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ASCE 7-05 ASCE 7-05
Live Load Wind Load
1.8
Basic requirements for structural steel works For design of steel structures loads such as dead loads, live loads, wind loads etc. shall be based on ASCE 7-05. For materials and permissible stresses ANSI/ASCE(standard 10), ASCE/SEI(standard 48) & AISC(ASD) shall be followed in general. However, additional requirements given in following paragraphs shall be also considered. Structural steel shall meet the requirements of ASTM A 572 Gr. 50, ASTM A 36 or other equivalent The minimum thickness of member shall be as follows : Open section Main members Other members Redundant members 6 mm 5 mm 4 mm Closed section 4 mm 4 mm 4 mm
Maximum slenderness ratios for leg members, other stressed members and redundant members for compression force shall be as per ANSI/ASCE(standard 10), ASCE/SEI(standard 48) & AISC(ASD). Minimum distance from hole centre to edge shall be 1.5 times bolt diameter and the minimum distance between centre to centre shall be 3.0 times bolt diameter. Minimum bolt diameter shall be 16 mm. In order to facilitate inspection and maintenance, the structures shall be provided with climbing devices Following design criteria shall be adopted for design of switchyard structures :
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a) All structures shall be designed for the worst combination of dead loads, live loads, wind loads ,seismic forces, loads due to deviation of conductor, load due to unbalanced tension in conductor, torsional load due to unbalanced vertical and horizontal forces, erection loads, short circuit forces including snatch in the case of bundled conductors etc. Short circuit force shall be calculated in accordance of relevant IEC considering fault level of 40.0 kA. b) Switchyard gantry structures shall be designed as per ANSI/ASCE(standard 10)& ASCE/SEI(standard 48) but for the condition of all the three wires on one side being broken. The design of all structures shall be based on the condition where stringing is done only on one side i.e, all the three phase conductors broken on the other side. A factor of safety of at least 2.0 under normal as well as broken wire conditions and 1.5 under combined short circuit & broken wire conditions shall be considered for the design of switchyard structures. c) For purpose of design, static tension pull & transverse reaction on the gantries as calculated for each individual span shall be considered. Vertical load of half the span of conductors / string and the earth wires on either side of the beam shall be considered. Weight of man with tool shall be considered at least 150 kgs for the design of structures. d) Terminal / line take off gantries shall be designed for a minimum conductor tension of 4 MT per phase or as per above requirement. The design of terminal gantries shall also be checked considering + / - 30 degree deviation of conductor in both vertical and horizontal planes. The girders shall be connected with lattice columns by bolted joints. All equipment supports shall be designed for the worst combination for the worst combination of dead loads, erction load, wind / seismic forces, short circuit forces and operating forces acting on the equipment and associated bus bars. When luminaries are proposed to be fixed on gantries / towers, then the proper loading for the same shall be considered while designing. Also holes for fixing brackets for luminaries should be provided wherever required.
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DOOSAN
Rev : 0
Page : 7
1.9
Bolting i) Every bolt shall be provided with a washer under the nut so that no part of the threaded portion of the bolt is within the thickness of the parts bolted together. All steel items, bolts , nuts and washers shall be hot dip galvanized.
j)
k) 2 % extra nuts and bolts shall be supplied for erection. l) Materials for all bolts and nuts shall meet the requirements of ASTM A-36 or equivalent standards.
1.10 Welding The work shall be done as per approved fabrication drawings which clearly indicate various details of joints to be welded, type of weld, length and size of weld, whether shop or site weld etc. Welding electrodes shall conform to AWS A5.1. Efforts shall be made to avoid site welding so as to avoid improper joints due to constructional difficulties. 1.11 Foundation bolts Foundation bolts for the towers and equipment supporting structures and elsewhere shall be embedded in first stage concrete while the foundation is cast. The contractor shall ensure the proper alignment of these bolts to match the holes in the base plate. The contractor shall be responsible for the correct alignment and leveling of all steel work on site to ensure that the towers / structures are plumb. All foundation bolts for lattice structure, pipe structure are to be supplied by the contractor. All foundation bolts, nuts and washers shall meet the requirement of ASTM A 307. Anchor bolts shall have minimum yield strength of 254 N/mm2 and shall comply with ASTM A36 or equivalent.
1.12 Stability of structure The supplier shall be responsible for the stability of the structure at all stages of its erection at site and shall take all necessary measures by the additions of temporary bracings and guying to ensure adequate resistance to wind and also to loads due to erection equipment and their operations.
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1.13 Grouting The method of grouting the column bases shall be subject to the approval of purchaser and shall be such as to ensure a complete uniformity of contract over the whole area of the steel base. The contractor shall be fully responsible for the grouting operations. 1.14 Galvanizing All structural steel works shall be galvanized after fabrication by the hot dip process in molten zinc in accordance with ASTM code. Coating shall be of uniform thickness weighing not less than 500 g/m2 and best commercial quality free from injurious, flux and uncoated spots. All plates and shapes treated by the galvanizing process shall be straightened by being rerolled and pressed. The material shall not be hammered or otherwise straightened in a manner that will injure the protective coating. All galvanized steel to be provided with touch-up coating as per FC-06 of cl. No. 9.16.3 of contract specification. 1.15 FOUNDATION DESIGN CRITERIA 1.16.1 Earthwork & Foundation work
Foundation size shall be determined such that working earth pressure or pile stress shall not exceed the allowable soil bearing capacity or allowable pile bearing capacity without detriment for and damage to the structures. Allowable soil bearing capacity or allowable pile bearing capacity will be developed based on Soil Investigation Report. 1.16.2 Factor of Safety
The detailed description of related calculation methods will be done in each case of calculation where the safety factors are used. 1.16.3 Safety Factor of Bearing Capacity
Mat and Isolated foundation : 3.0 (F.A.D Ch. 4.15) Pile (by M.J. Tomlinson) : 2.5 * F.A.D : Foundation Analysis and Design , Bowels, 5th edition
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DOOSAN
1.16.4 Safety Factor of Structural Stability Overturning Overturning by lateral Sliding Uplift Allowable deflection for The lateral resistance of Pile foundation for short Term case 1.16.5 Pile : 1.5 : 2.0 : 1.5 : 1.1 : 10mm
Rev : 0
Page : 9
Mostly its Structural analyses will be carried out by FEM program and pile bearing capacity will be calculated by M.J. Tomlinson theory & . The pile bases have to be embedded in the rock level, determined by the soil investigations made at the beginning of the works by the Contractor. The net vertical pile capacity computed from the soil investigation report is used to determine the maximum test load in case of piles testing. The minimum centre-to-centre spacing of pile shall be 2.5 times pile diameter and overhang of pile cap will be 150 mm. Load to be considered pile test are as under a) For trial piles : 2.5 times the actual capacity of pile or the pile breakage whichever is less b) For working piles : 1.5 times the actual capacity of piles
(A4

MPS For Transmission Line

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DOOSAN

Doc No: T07119-DC01-P1-AE-142002

Total Sheet : (273)

Date Dec 08, 2008

Date Dec 08, 2008

Beag-Kyong Jeong Beag-Kyong Jeong / Manager

Date Dec 08, 2008

Electrical Engineering Team Power Plant Business Group

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Deviations and Clarifications

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Indonesian Seismic Code Zone 4 0.00m

less than 45 dBA less than 85 dBA

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

1.3 1.3.1 1.3.2

Software a. Drawings : AutoCAD 2006 b. Documents : Microsoft office 2003

Status M: Not acceptable for microfilm or reproduction. Clear copy to be submitted.

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

1.5 1.5.1 1.5.2

b. QIP shall be submitted within the following due dates.

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

ii. iii. iv.

Doosan Heavy Industries and Construction Co. Ltd.

Doc No: T07119-DC01-P1-AE-142002

Doosan Heavy Industries and Construction Co. Ltd.

TECHNICAL REQUIREMENTS FOR TRANSMISSION LINES

Doosan Heavy Industries and Construction Co. Ltd.

Doosan Heavy Industries and Construction Co. Ltd.

SPECIAL FACILITIES (APPENDIX I, PPA)

I. II. III. IV. V. V.A V.B VI. VII.

(APPENDIX I, PPA) SPECIAL FACILITIES

Operational Interconnection A. 150 kV System

700 m 700 m 3400 kg 9m 1.8 m

40 kg/m 120 kg/m 60 kg/m

1.5 1.1 35 0C 10 0C 25 0C 40 deg

Porcelain/ toughened glass 3 31 mm/kV

e. LAND FOR 150 KV TOWER FOOTING

Title for footing will be transferred to PLN

Construction Interconnection A. 150 kV System

Control and Protection

Submission and Approval

These sets of drawings shall be submitted as a single submission to PLN.

The transparency material shall be 0.075 mm thick polyester film.