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Table of contents
ELECTRICAL POWER DISTRIBUTION FOR OIL & GAS APPLICATIONS.......................................... 4
Complex international projects ............................................ 4 Know-how and experience .................................................. 4 Enhanced performance and reliability of equipment ...........................4
The high investments lead to a joining of operational forces. Project organization becomes more complex with international partners providing a vast array of different competencies. Engineering rms, contractors and oil companies want a partner with solid experience in this eld who can provide proactive support both locally and globally from the beginning to end of the project.
Continuity of service in electrical installations is vital to the protability of heavy investments in oil and gas production. Experience in electrical engineering and technical know-how are essential to work out the optimum solution among the many alternatives. The electrical partner must have the means to carry out the necessary studies on system architecture and on the operating dependability and reliability of networks. It must also have in-depth knowledge of local and international standards given the ever increasing importance of safety and environmental considerations.
The stringent specications for installations mean that performance levels must be high. The equipment must be standardized, but offer all the features required to optimize costs and energy availability. The trends below are now commonly observed. b Increasing power levels, with more and more electrical motors, particularly for MV applications. Sites up to 100 MW are now common and others can reach 700 MW b Increasing voltage levels, with MV distribution now prevalent, where 3.3 kV is often replaced by 11 kV b High currents up to 4000 A b High short-circuit currents, often 50 kA at 11 kV b Reductions in size and weight, made necessary by the constraints weighing on oating installations (offshore, FPSO, etc.) and the cost of shelters for onshore installations b More intelligent switchboards to facilitate integration in electrical monitoring and control systems (EMCS)
State-of-the-art equipment
b b b b b b b b
A complete offering from MV to LV, including busways EMCS (electrical monitoring and control system) Choice between AIS and GIS (insensitive to the environment) solutions SF6 and vacuum breaking High short-circuit withstand (50 kA/11 kV) Natural ventilation at 4000 A Type-tested equipment, with internal arc withstand on all four sides Vibration and seismic tests
Recognized for its support and know-how every step of the way
At each step in the project, Schneider Electric provides the necessary support, calling on its experience of over 60 years in the sector. It is known for its competence in system architectures and network operating dependability that guarantees the required level of reliability and availability while optimizing the offers to EPCs.
Basic Design
Technical support
b Site audit b Feasability study b Technical specification b International standards
Feed
Bidding Process
Project
Installation
Operation
b Preliminary technical study b Feasability and maintenance study b Alternative proposal b Technical solutions advice
b Assistance to the EPC b Detailed technical solution b Technical alternatives if any b Overall planning
b Network studies b Detailed electrical engineering b Manufacturing of equipement b Coordination b Global performance garantee b Logistics b Local support
b Transport and storage b Erection or Supervision b On-site testing b Pre-commissioning and commissioning
b Maintenance b Assistance b Spare parts management b Equipment upgrades b On-site training b Technical audits
Commercial support
b Global estimate (electrical scope) b Country experience b Budget estimate b Financing assistance b Detailed offer b Equipement, package or turn-key offer b Financial proposal b Legal matters b Commercial follow up b Financial engineering b Commercial follow up b Service and maintenance contracts b Technical warranty
Core benefits
General view of the project Advice to find the best solution Optimized offer for the EPC Tailored support
Gateway
Substation Controller
G
or
G
or
G
Poste HT Tableau MT Tableau BT
or
Serial links or Hardwire links to: Diesel generators, Turbines, UPS, Transformers, Circuit Breakers, Synchro check panels
Main MV substation
MV MCC
RMU
MV loop
M MV/MV substation
11KV to 33kV / 6.6KV
M MV motors
Emergency
MV substation
AT
MV/LV substation
6.6kV/420V AT
6.6kV/420V
MV/LV substation
6.6kV/420V
6.6kV/420V
6.6kV/420V
AT
AT
UPS
UPS
Air Insulated Switchgear (AIS) b MCset/Nex up to 24kV b Fluair 400 up to 40.5kV b Masterclad (ANSI): 5kV to 40.5kV MV Metalclad Gas Insulated Switchgear (GIS) b GM6/GMset up to 36kV b CBGS up to 52kV
Motorpact MV MCCs Motorpact MV motor starter b Up to 7.2 kV (3800 kW/6.6kV) for busbars up to 3150A with short time withstand current of 40 kA (3s) b Direct-on-line or reduced voltage starting b Soft start units
Digital Protection Relays & Power Management System b Sepam protection relay range for transformer, motor and substation applications b PowerLogic System for power management including power quality monitoring
Modicon PLCs For industrial environment b Quantum hot standby congurations b Electronic ow meters b Open communication
And also b Source Automatic Transfer (AT) systems b Fast Automatic Transfer without any supply interruption b etc..
Gateway
Substation Controller
Poste HT
Tableau MT
Tableau BT
or
or
or
Serial links or Hardwire links to: Diesel generators, Turbines, UPS, Transformers, Circuit Breakers, Synchro check panels
Main MV substation
MV MCC
RMU
MV loop
M MV/MV substation
11KV to 33kV / 6.6KV
M MV motors
Emergency
MV substation
AT
MV/LV substation
6.6kV/420V AT
6.6kV/420V
MV/LV substation
6.6kV/420V
6.6kV/420V
6.6kV/420V
AT
AT
UPS
UPS
Busbar trunking b Litatrans power trunking Variable Speed Drives b Altivar range up to 1500 kV / 400V - 690V
LV Rectimat2 automatic capacitor banks b Up to 400kVA b Harmonic ltering up to H5, H7, H9 and H11
Power circuit breakers and switches Complete AC and DC ranges b Masterpact 100 to 6300A ACBs with breaking capacities up to 150 kA b Compact NS 80 to 3200A MCCBs with breaking capacities up to 200 kA b Interpact switches b Source changeover systems
And also b Detection and safety devices b Field and safety devices b etc.
10/100 Mbps Ethernet TCP/IP Modicon Quantum hot standby Modicon Quantum process controller Magelis HMI
TR-4: Custom Monitoring. TR-3 plus custom graphics and controls TR-3: Comprehensive Monitoring. Complete monitoring and analysis (diagrams, tables, waveform display/analysis, bar charts, real-time meters, historical, alarm and event logging). Supports up to 64 devices, aggregates loads and pushes data to central computer. TR-2*: Deluxe Monitoring. Builds on TR-1 pages and includes historical energy usage logging, graphical data displays, trend plots and detailed data pages for each device. TR-1*: Essential Monitoring. Features real-time monitoring with 5 custom web pages and includes circuit summary to check status of all circuits, demand current summary to identify potential overloads, energy summary to encourage departmental savings, load current summary to verify loading and power summary to determine peak demand savings. *Standard option when ordering equipment. Can be requested for retrot projects. Free web page generator tool available at www. powerlogic.com. This software can be downloaded free of charge.
Third party Mobdus devices Hard wired field devices Safety relays
LV switchgear
10
Plant Historian
Remote site
Laptop
Momentum I/O
Intelligent integrated motor starter Intelligent motor control center Incoming air circuit breaker
Protection relay
Power monitoring
Soft starter
MV motor control
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Installation examples
Algeria
This turnkey service includes: b Network design b Supply and commissioning of: v 2 x 220kV GIS substations v 47 x 30kV substations v 12 x LV switchboards v 1 supervision system, combined with PLCs for network monitoring and control
3 x 220 kV lines
ATS
ATS
30 kV double busbar
30 kV substation
30 kV shelter
30 kV 0,4 kV
Motors (6 MW)
30 kV 0,4 kV
30 kV 5,5 kV
5,5 kV substation
30 kV 0,4 kV
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The work carried out for this project included: b Load ow and voltage prole studies v Sizing of equipment (cables, lines, transformers) according to the installed power v Calculation of voltage drops over the various links v Positioning of power transformer tap changers b Short-circuit current calculations v Maximum short-circuit current values (device sizing) v Minimum short-circuit current values (protection settings) b Protection study v Choice of protection devices v Determination of settings according to the various operating modes b Dynamic stability study v Determination of maximum fault clearing times enabling motors reacceleration v Impact of high power (7 MW) motor starting on voltage levels v Impact of voltage drops due to the upstream network (220kV) v Design of a load shedding plan
The main objective of a network dynamic study for this type of installation is to estimate the behaviour of high power asynchronous motors should an electrical incident occur. For example, a phase to phase fault in the installation creates a voltage drop and the slowing of motors of substations close to the faulty feeder. If protection setting times are too long, the motors will slow too much to ensure that all loads can be fully brought up to speed once the fault has been cleared. Pre-determined load shedding will allow priority loads to be rescued. Furthermore, for this installation, the study enabled network behaviour to be checked should the automatic transfer system (ATS) installed in the main substation, operate. In the event of a fault on one of the 220kV/30kV transformers, the ATS ensures busbar changeover in less than 500ms. The simulation carried out enabled system stability and the re-energizing of high power motors to be validated.
strength is respected according to expected overvoltage levels (permanent or temporary overvoltages or surges due to switching or lightning strikes).
b Dependability: guarantee the availability of electric power to increase the
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Installation examples
Kazakhstan
Schneider Electric supplied and installed the various equipment required for the extension of the site from an installed power of 240 MW (at 110KV) to 500 MW including: b 110 kV substation with triple busbars and 12 bays b Extension of the 10 kV substation: 200 MCset cubicles, including six 3600 A cubicles with forced ventilation b 300 Okken type LV cubicles with communication facilities b EMCS system (250 000 variables): v 4 rapid load-shedding systems (< 200 ms) v Active and reactive load distribution and balancing v Voltage adjustments v Interface with existing systems
This represents a major project for Schneider Electric in Kazakhstan. It was the result of four years of co-operation between our international teams, the EPC and the GSA. The Contracts & Engineering Division handled the technical specifications and initial budgetary cost estimates. The project was monitored by the Schneider UK Sales Forces and Schneider Global Business Development to optimize specifications and maintain close contact with the customer. The project involved: b Electrical Engineering with 30,000 hours of development work b Network simulation
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b Ability to propose an engineered offer with: v A totally monitored and controlled system v A totally redundant architecture (in red in the schema) b The experience of Schneider Electric in the Oil & Gas market to manage: v The technical and commercial requirements v special needs (Russian GOST certication for ED) v close relations with the EPC b Perfect collaboration of the teams and close relations to co-ordinate technical and commercial strategies b Effective determination of customer needs and transfer of information to the technical teams to ensure an optimum solution b The experience of the Schneider Electric worldwide network b The market approach of the Schneider Electric Engineering division as well as its knowledge of the complete Schneider Electric catalogue that made it possible to offer a global solution with communication capabilities
15
Installation examples
Qatar
Offshore platform
Stakes
The project is the result of Qatars ambitions to develop export-oriented industries based on the vast reserves of its North eld. Forming part of this development, the Process and Utilities (PU) is a medium sized gas off-shore platform. The Living Quarters (LQ) platform is the accommodations site for PU personnel. Both form part of the off-shore installation located approximately 80 km from the Qatar coast. Gas and condensate are transported onshore by means of a 32 sealine (operated in diphasic mode) to Ras Laffan, where receiving facilities separate the condensate. The gas is then supplied to a nearby Liqueed Natural Gas plant.
PU and LQ platforms Each platform comprises: b MV switchboard: 1 metalclad switchboard (6.6 kV) with Sepam digital protection relays b 2 LV neutral grounding impedances b LV switchboards, MCCs and busducts: v 5 MB200 / MB400 LV switchboards (400 V / 50kA) v 2 LV busducts (6000 A - 80 kA) b On-shore pre-commissioning assistance and off-shore commissioning assistance PU and LQ platform power distribution control system b Power distribution control system, with color-based operator workstations, including: v Conventional functions: mimic displays, mouse-driven control facilities, analog value trends and reporting v Special functions: automatic load-shedding and re-start facilities with 200 ms response time, auto-reclose function (managed by local PLC) v Emergency sequences (local / remote management), interface with other systems b Main redundant PLCs including communication with the process control system, b PLC slaves integrated in the main LV switchboards
b Design and engineering: 11,000 hour b Close work with the customer, the EPC and the Schneider Electric Engineering and Contracting Department to provide uniform electrical equipment on a package basis was a key factor in the success of this project.
Printer U-PR1
Printer U-PR2
Ethernet
from U-PLC 1
RS 485
relay box
PCS
gorgy time
RS 232
Top
gas turbines A, B, S
RS 232 CRS
Top
Top
Top
Top
Top
Top
Top
D diesel
Sepam 2000
Sepam 2000
Sepam 2000
Sepam 2000
Sepam 2000
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Angola
FPSO
Stakes
For the operator of the oil eld, comprising several deep water elds, a consortium built the 300 meter long FPSO (Floating Production Storage and Ofoading facilities) which handles more than 200,000 barrels of crude oil per day from undersea wells at a depth of 1400 m. Requirements: b Install an electrical supply system ordered from a manufacturer with a worldwide reputation and recognized in the offshore business b Have the electrical equipment available in 6 months (fast track timetable)
b 58 MCset cubicles installed in 3 rows (11 kV / 50 kA) b Bus coupling in an M shape linking the three MCset switchboards b Sepam medium voltage digital protection b Transformers (stainless steel tank, Zone 2 / Category 3 operation) b Main and emergency switchboard of the hull to Marine standards b All the high performance circuit breakers (ACBs, MCCBs, MCBs) for the topside equipment
11 kV / 50 kA MV switchboard
Schneider Electric applied all its skills and expertise to design, develop, manufacture and commission the electrical installation b Design of the electrical network and its protection to ensure optimum reliability and availability b Coordination and manufacture of all the necessary interfaces for the electrical distribution monitoring and control b Mechanical withstand of the equipment to meet the conditions of the FPSO (pitching, swell and vibrations) b Compliance with the requirements of Bureau Veritas (IEC 60092) b Customized manufacture of the Medium Voltage M-shape bus coupling
Bus A
Bus B
Bus C
M
Motors < 1MW
M
Motors > 1MW
M
Motors < 1MW
M
Motors > 1MW
M
Motors < 1MW
M
Motors > 1MW
Transformers
Transformers
Transformers
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Installation examples
Renery
Stakes
Indonesia
After the Indonesian government approved the construction of the renery, a consortium composed of 4 foreign companies advanced the funds for construction. The renery is designed for 125,000 bpd of crude. The construction of this renery, the rst designed specically for the export market, demonstrates the intention of the Indonesian government to intensify the export of rened products. With its large capacity, it will be in a position to relieve the Sumatra and Kalimantau reneries of a part of their production.
20 kV
Engineering: 2000 hours comprising: b Detailed electrical engineering studies b Supply of equipment b Assembly and erection supervision of 10 substations distributed throughout the renery Contracting : this affair included 3 separate contracts: b A 20 kV level contract awarded to the Contracting Department and carried out in its entirety by Schneider Electric France b two other contracts corresponding to the 3.3 kV and low voltage switchboards, awarded to Schneider Indonesia and partially carried out by the Contracting Department for the studies, delivery of MV equipment, assembly and erection supervision b The Contracting Department was responsible for the project as a whole
3 kV
0.4 kV
Gas Compressors
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France
LNG plant
Stakes
The customer is a consulting engineering company for all elds relating to natural gas. In partnership with foreign partners, it was responsible for this new liquid natural gas terminal (EPC contract). This terminal is designed provide 8 billion cubic meters of natural gas per year and its 3 reservoirs will have a storage capacity of 330,000 cubic meters.
Project
The project involved a study to check that the electrical network satises the dependability targets specied by the French gas board and to validate the architecture dened by the customer. This study covered the electrical network architecture from the two 63 kV and 20 kV incomers through to the loads that distribute gas to the French gas board network.
63 kV Incomer
20 kV Standby incomer
The customer awarded this study to Schneider Electric because of their combined skills in electrical engineering and dependability. The study involved: b Calculation of the electrical installations reliability and availability levels b Electrical engineering analysis of the electrical networks critical operating modes, redundancy management and transient coupling reconguration b Analysis of maintenance system to validate the chosen maintenance policy (servicing times and spare parts stock) b Specic analysis of safety electrical supplies
230/400 V
JB A1 6.6 kV
4 pumps H.P.
230/400 V
JB C1 6.6 kV
JBC2 6.6 kV
2 pumps Water
2 pumps Water
Booster compressor
Booster Compressor
This project: b Validated the electrical distribution architecture b Showed that the availability and reliability targets imposed by the French gas board had been met b Conrmed some of the maintenance solutions chosen, in particular concerning spare parts This project was carried out by implementing the following studies: b Preliminary risk analysis (PRA) to identify the indispensable load equipment and minimum number of pumps (low pressure, high pressure, sea water), compressors, etc. required b Analysis of network operating modes b Failure mode, effects and criticality analysis (FMECA) for the entire network b Failure tree modeling b Determination of the average number of interruptions per year b Determination of the electrical power unavailability for the process equipment b Electrical engineering analysis of network reconguration systems, particularly transient coupling reconguration b Supplementary analysis of backup power supplies and comparison of technical solutions
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Designing b Engineering Studies b Power Quality Audits b Justication b Selection and Application Modernizing b Retrots v MV & LV v Systems b Upgrades b Audits b Recycle
10 - 12 months 10 - 20 years
Installation Start Up b Testing b Training b Automation b Warranty Operating b Repair / Disaster Recovery b Maintenance v Preventive v Predictive b Extended Warranty b Parts / Logistics
Installation includes equipment handling, installation, testing, commissioning and technical assistance. A recent study has shown that 60% of all preventive maintenance is unnecessary. We are at the forefront of research and development into technologies that allow us to predict when equipment will fail. For example, ProdiagTM is a proprietary measurement and analysis tool that allows us to predict when your low and medium voltage circuit breakers will fail. Trend analysis tools allow us to reduce your maintenance costs and prevent unplanned equipment failure, at less cost than routine maintenance.
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References Upstream
Gas production
b b b b b Shah Deniz Gaz development - Aserbajian - BP consortium Berri Gas plant - Gathering Manifold - Saudi Arabia Haragh Gas Plant - Gathering Manifold - Saudi - Arabia - Aramco Wafa & Mellitah shore plant - Qatar - Qatargas Mabruk Field - Lybia - Total
b Tenguiz Chevroil - Kazakhstan - Chevron Texaco b Hassi Messaoud - Algeria - Sonatrach b Ourhoud - Algeria - Japan Gazoline Corporation & INITEC b North East of Abu Dhabi - NEB b Pemex - Mexico - Cosoleacaque, Vera Cruz b Hassi-Berkine - Rhourde Oulad Jemma Oil eld - Algeria b Wafa & Mellitah - Lybia - Agip Gas b Moundouli oil eld development - Tchad - Exxon b Bongkot phase III - On shore - Singapore b BP Amoco North Sea Services - United Kingdom b Batanga & Echira oil elds - gabon b BP Salah Gas eld - Angola b Elf Al khaleej Field Development - Phase III - United Arab Emirates b GTC 121 - Qatar - Qatar Petroleum b Huizhou Oil Field 19-3,2,1 - China - CACT Operators Group b Munkaizana Central Facility development - Oman b NEB (North East Bab) : Al Dabbiya & Rumaitha oil ed - United Arab Emirates b Qatar Petroleum Dukhan - Qatar b Rang Dong Field Development - Vietnam - Japan Vietnam Petroleum Co b Sanul gas eld - Iran - National Iranian Oil company b Sincor Upstream Projet - Venzuela - Total Elf Fina
b Dunbar Offshore platform - United Kingdom - Total Oil Marine b Rang Offshore platform - Dong - Vietnam - Japan Vietnam Petroleum Co b Qatargas - Upstream offshore platforms b Dalia Oil eld production platform - Angola b East Area Project platform - Nigeria b Hibernia Off shore oil rig - Newfoundland - canada b Ibn Zhar Off Gas Ammonia Project - Al baytar - Saoudi Arabia b Kotter Gas platform - North Sea - Netherlands b Off shore platform - 140 men Living Quarter - Vietnam - Vietxopetro b Otway, Port Cambell - Australia - Woodside Energy Ltd b QPD Platform - Qatar b Sarawak Shell E11-PB Platform - Malaysia b Talisman BungaRaya E (BRE) - Malaysia - Talisman Energy b Total Fina Elf Peciko Phase III - Indonesia
Girassol FPSO - Angola - Total N Kossa - Congo - Total Akpo FPSO- Nigeria - Total Amenam kpono phase II FPSO- Nigeria - Total Conoco Phillips FPSO - China Elf Girassol Petroleum barge - Angola Elf Nigeria Kpono Amenam FPSO - Nigeria Rosario Lirio FPSO - Angola - Total
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References Downstream
Renery
b b b b b b b b b b b b b b b b b b b b Turkmenbashi - Turkmenistan - JGC/Turkemnftegaz Rabig renery - Saoudi Arabia - ARAMCO Crackin IV Turbines - france - Naphtachimie PSR-2 Melaka renery - Malaisia Aspropyrgos renery - Greece - Hellenic Petroleum Barrancabermeja renery - Colombia - Ecopetrol Basrah renery - Iraq - SOC Dung Quat crude oil renery - Vietnam - Petrovietnam Esso Chad Development renery - Chad - Exxon Mobil Exxon - Notre Dame de Gravenchon Polymer Plant - France Esso Chad Development renery - Chad - Exxon Mobil HZ Omsk Renery - Russia Mina Al Fahal, muscat - Oman - Oman Renery Company Pertamina Dumai Renery - Indonesia Petrolina project - Brazil - Wartsila Finland Porvoo site renery - Finland - Fortum Group Ras Laffan new renery - Qatar - Qatargas Shell Rening Renery - Australia - Shell Rening Skikda Renery - Algeria - Sonatrach Sogara Renery - Gabon - Total Elf Fina
Petrochemical plant
b b b b b b b b b b b b b b b b b
Shiraz fertilizers Methanol plant - Iran - NPC Aghar Dalan - Iran - NIOC Al Jubai - united Petrochemical Complex (JUPC) - Saoudi Arabia Sabic 10th Olen - HDPE Plant - Iran - Jam Petrochemical 3rd Methanol - Iran - Fanavaran Petrochemical Company Al Jubai - united Betera Complex Devlopment - Phase 3 - Indonesia - Pertamina Cheleken block oil & Gas Caspian sea site - Turkmenistan Hurricane Kumkol - Kazakhstan JUPC Olens Complex - Saoudi Arabia Pecico Phase IV - Indonesia - Total Elf Fina Qapco Expansion - Qatar Ras Lanuf oil site - Lybia - RASCO Sasol GTL project - Qatar - Qatar Sasol Tekfen - Azebaijan - Tekfen AIOC Total Elf Fina Gemini - Belgium - Total Elf na Yan Sab green eld - Saoudi Arabia - SABIC
LNG
b b b b b b b b b b b b
Fos Cavaou LNG plant - France - Sofregaz Bongkot LNG plant - Gulf of Thailand - Total Exploration & Production Ereglesi LNG terminal - Tutkey - BOTAS GL4 complex - Arzew - Algeria - Sonatrach LNG plant - Qatar Liqueed Company Ltd Balhaf - Process & LPG - Yemen LNG Company Bonny LNG - Phase 3 - Nigeria LNG Ltd Haradh LNG Plant - Saoudi Arabia - Aramco Union Fenosa LNG - Egypt Qatar Liqueed Gas Company - Qatar LPG Tank at QP Messaied - Qatar UGDC - NGL - Port Said - Egypt - UGD Company
Midstream
See Transportation & storage Application Guide
22
As standards, specications and designs change from time to time, please ask for conformation of the information given in this publication
this document has been printed on ecological paper.
Publishing: Schneider Electric Industries SAS Cover page design: n.b. nota bene Photos: image bank, Schneider Electric Printing: Imprimerie du PONT DE CLAIX
12/2006