Calculation for change Length of Inner Tube Material from Shuan Hwa

1. Current status
Model
X06
X07
05J/44S
08A
06Y
31C
1DR
02S/03N
55P

Machining

Cut
( +4 mm)

Q'ty

Length

329
332
316
354
365
333
296
310
329

333
336
320
358
369
337
300
314
333

16
16
16
15
14
15
17
17
16

5,328
5,376
5,120
5,370
5,166
5,055
5,100
5,338
5,328
Reject 31C
trans for
02S/03N

2. New
Model
X06
X07
05J/44S
08A
06Y
31C
1DR
02S/03N
55P

Machining

Cut
( +2 mm)

Q'ty

329
332
316
354
365
333
296
310
329

331
334
318
356
367
335
298
312
331

16
16
16
15
14
15
17
17
16

Length
5,296
5,344
5,088
5,340
5,138
5,025
5,066
5,304
5,296

Test OK

Saw blade
2.5mm
40.00
40.00
40.00
37.50
35.00
37.50
42.50
42.50
40.00

Clamp
( Min)
109
109
109
109
109
109
109
109
109

Saw blade
2.5mm
40.00
40.00
40.00
37.50
35.00
37.50
42.50
42.50
40.00

Clamp
( Min)
76
76
76
76
76
76
76
76
76

Test NG--> request

adjust clamp.
Dealine: 20/May

Description
Rejection amount/M
Purchase amount/M
Saving amount/M
Saving amount/year

New
(VND)
62,739,647
4,641,620,401

5,477
5,525
5,269
5,517
5,310
5,202
5,252
5,490
5,477

Order

5,555 mm

Reject
(mm/pipe)
78
30
286
39
245
354
304
66
78

Inner Tube
Material
Material
for
required
reject/M
production
( L =5,555mm)
( mm)
( pcs/M)
9,700
606
47,288
92,000
5,750
172,500
38,000 order SNP
order SNP
6,500 order SNP
order SNP
300 order SNP
order SNP
5,000
333
117,833
34,000
2,000
607,000
3,400
200
13,100
24,000
1,500
117,000

Unit price
( VND/mm)

B/L
(VND)
(25,197,934)
(55,257,386)
(80,455,320)
(965,463,835)

Required
length
5,412
5,460
5,204
5,454
5,249
5,139
5,185
5,423
5,412

Order

5,460mm

Reject
(mm/pipe)
48
0
256
7
211
322
276
38
48

Inner Tube
Material
Material
for
required
reject/M
production
( L =5,525mm)
( mm)
( pcs/M)
9,700
606
29,100
92,000
5,750
38,000 order SNP
order SNP
6,500 order SNP
order SNP
300 order SNP
order SNP
5,000
333
107,167
34,000
2,000
551,000
3,400
200
7,500
24,000
1,500
72,000

Rejection
Amount/M

Purchase
Amount/M

81.8
3,869,236
274,070,871
81.8
14,114,580
2,599,435,070
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
81.8
9,641,553
150,691,888
81.8
49,666,955
904,151,329
81.8
1,071,890
90,415,133
81.8
9,573,367
678,113,496
TTL

3. Comparison
Current
(VND)
87,937,581
4,696,877,787

Required
length

Unit price
( VND/mm)

87,937,581

Rejection
Amount/M

4,696,877,787

Purchase
Amount/M

81.8
2,381,068
270,846,508
81.8
2,568,853,481
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
81.8
8,768,768
148,919,042
81.8
45,084,831
893,514,254
81.8
613,677
89,351,425
81.8
5,891,303
670,135,691
TTL
62,739,647
4,641,620,401

Calculation for change Length of Inner Tube Material from Shuan Hwa
1. Current status
Model
X06
X07
05J/44S
08A
06Y
31C
1DR
02S/03N
55P

Machining

Cut
( +4 mm)

Q'ty

329
332
316
354
365
333
296
310
329

333
336
320
358
369
337
300
314
333

16
16
16
15
14
15
17
17
16

Length
5,328
5,376
5,120
5,370
5,166
5,055
5,100
5,338
5,328

Saw blade
2.5mm

Clamp
( Min)

40.00
40.00
40.00
37.50
35.00
37.50
42.50
42.50
40.00

109
109
109
109
109
109
109
109
109

Required
length
5,477
5,525
5,269
5,517
5,310
5,202
5,252
5,490
5,477

Order

5,525 mm

Reject
(mm/pipe)
48
256
9
215
324
274
36
48

Inner Tube
Material
Material
for
required
reject/M
production
( L =5,525mm)
( mm)
( pcs/M)
9,700
606
29,100
92,000
5,750
38,000 order SNP
order SNP
6,500 order SNP
order SNP
300 order SNP
order SNP
5,000
333
107,833
34,000
2,000
547,000
3,400
200
7,100
24,000
1,500
72,000

Unit price
( VND/mm)

Rejection
Amount/M

Purchase
Amount/M

81.8
2,381,068
274,070,871
81.8
2,599,435,070
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
81.8
8,823,317
150,691,888
81.8
44,757,536
904,151,329
81.8
580,948
90,415,133
81.8
5,891,303
678,113,496
TTL

62,434,172

4,696,877,787

2. New
Model
X06
X07
05J/44S
08A
06Y
31C
1DR
02S/03N
55P

Machining

Cut
( +2 mm)

Q'ty

329
332
316
354
365
333
296
310
329

331
334
318
356
367
335
298
312
331

16
16
16
15
14
15
17
17
16

Length
5,296
5,344
5,088
5,340
5,138
5,025
5,066
5,304
5,296

Test OK

Saw blade
2.5mm

Clamp
( Min)

40.00
40.00
40.00
37.50
35.00
37.50
42.50
42.50
40.00

76
76
76
76
76
76
76
76
76

Test NG--> request

adjust clamp.
Dealine: 20/May

3. Comparison
Description
Rejection amount/M
Purchase amount/M
Saving amount/M
Saving amount/year

Current
(VND)
62,434,172
4,696,877,787

New
(VND)
62,739,647
4,641,620,401

B/L
(VND)
305,475
(55,257,386)
(54,951,911)
(659,422,929)

Required
length
5,412
5,460
5,204
5,454
5,249
5,139
5,185
5,423
5,412

Order

5,460mm

Reject
(mm/pipe)
48
0
256
7
211
322
276
38
48

Inner Tube
Material
Material
for
required
reject/M
production
( L =5,525mm)
( mm)
( pcs/M)
9,700
606
29,100
92,000
5,750
38,000 order SNP
order SNP
6,500 order SNP
order SNP
300 order SNP
order SNP
5,000
333
107,167
34,000
2,000
551,000
3,400
200
7,500
24,000
1,500
72,000

Unit price
( VND/mm)

Rejection
Amount/M

Purchase
Amount/M

81.8
2,381,068
270,846,508
81.8
2,568,853,481
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
order SNP
81.8
8,768,768
148,919,042
81.8
45,084,831
893,514,254
81.8
613,677
89,351,425
81.8
5,891,303
670,135,691
TTL
62,739,647
4,641,620,401