Healthcare for Your Air Compressors ...

Klber Summit Air Compressor Oils for different industrial Applications

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3 Rotary Screw Compressor

Flow Diagram 1 2 3 4 Rotary Screw Bearings Oil Seperator Oil Filter

Oil is injected in the compression chamber.

The oil-air mixture is discharged (oil vapor and oil aerosols in the compressed air)
March 2004

The oil separator removes only the oil aerosols out of the air stream (not the oil vapor !)
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Compressed air leaves through the oil separator, cooler and filter
Compressor Training.ppt-Page 2

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4 Klber Product Favorites

For rotary screw compressors

Characteristic: Excellent oxidation stability - for extended oil cange intervals and optimum performance (>8.000 hours)
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4 Klber Product Favorites

For rotary screw compressors

Characteristic: For conversion of Ingersoll-Rand and Sullair compressors with better performance and lifetime
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4 Klber Product Favorites

For rotary screw compressors

Characteristic: For the use in food producing plants to meet the H1 requirements - for lifetimes of about 4.000 hours
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5 Argumentation and benefits 5.1 Oxidation Stability

Klber Summit SH-series achieve oil change intervals up to 8.000 operating hours (based on 90C and 8 bars) Mineral based oils typically achieve only 2.000 hours 15 K-Rule: 15 K increase in temperature cuts the oil change interval by half

Example for deposits in a rotary screw due to strong oxydation

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5 Argumentation and benefits 5.1 Oxidation Stability

ASTM D-2272 (RBOT): Rotary Bomb Oxidation Test
3000 2500 2000 1500 1000 500 0
KL SUMMIT SB-46 MINUTES 2486 LeROI SSL-46 2155 QUINCY QUINSYN 1997 KL SUMMIT KL SUMMIT MOBIL SUPRA HYSYN FG- RARUS SHC COOLANT 46 1024 1665 1645 1615 Shell CORENA AS 46 1573 BOGE LONGLIFE S46 1198 IR ULTRA COOLANT PLUS 1147 SULLAIR SULLUBE 32 692

ANDEROL 3046 1327

KL SUMMIT SUPRA 32 1180

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5 Argumentation and benefits 5.1 Oxidation Stability Whats the benefit for the customer?

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5 Argumentation and benefits 5.2 Evaporation Stability

Klber Summit air compressor oils have a lower tendency to evaporate under high temperatures within the compressor Mineral based oils typically evaporate faster Short molecule content

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Compressor Training.ppt-Page 9

5 Argumentation and benefits 5.2 Evaporation Stability Whats the benefit for the costumer?

Active carbon filter

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5 Argumentation and benefits 5.3 Energy Savings

Klber Summit air compressor oils have a lower friction coefficient and a better VT behavior compared to mineral based oils Lower friction coefficient and better VT-behavior generate lower energy consumption Oil injected rotary screws: Energy savings between 2 and 4 % possible
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5 Argumentation and benefits 5.3 Energy Savings Whats the benefit for the costumer?

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9 Oil Changeover Procedure

You convinced the customer and he buys our product. How would you carry out the oil change? Have you ever heard of Klber Summit Varnasolv?

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Compressor Training.ppt-Page 13

9 Oil Changeover Procedure

1) Take an oil sample of the previosly used oil to determine the condition of the compressor (wear metals, oil condition) 2) Add 10% Klber Summit Varnasolv for a cleaning during operation for about 40 to 60 hours 3) Drain the old oil (mixture with Varnasolv) and clean all pipes, hoses, filter elements and the oil reservoir 4) Change all filters and oil separators and fill up the new oil 5) Start the compressor and take oil samples on a regular basis to determine the oil change interval 6) When changing to Klber Summit HySyn FG-series: Add a second flushing procedure with Klber Summit HySyn FG-oil after flushing with Klber Summit Varnasolv!
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