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Kalzip Inc
Kalzip FC rainscreen is a non-penetrative faade system that incorporates a fast-to-install lightweight flat rainscreen panel, suitable for both new build and retrofit projects. The main feature of the system is its flexibility which allows the installation of the profiles to be carried out in two directions, either from the top down or from the bottom up. This choice of panel mounting direction is a unique benefit which enables not only easier and faster installation compared to conventional panel systems but also allows scaffolding or subsequent construction work to be coordinated independently from the installation process. The system's innovative design and technical capabilities also allow individual sheets to be removed and installed without compromising the adjoining panels or the overall integrity of the faade system.
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Technical information
Installation
The Kalzip FC rainscreen system has been designed for horizontal installation and for use with all common substructures. The panels are fixed into either proprietary individual clips or continuous modular rails which feature integrated plastic inlays that lock the panels securely into place. The individual mono-click brackets can also be used for creating special details. The modular click rail is typically supplied in three to four metre lengths. This is not only for practical handling reasons but also where a break in the faade sub-construction is required to allow expansion between floors. A specially designed setting out tool is available to ensure the correct spacing and alignment between adjacent rails. The same tool can be adjusted to accommodate all standard profile cover widths. The system components have been optimised to enable the system to be adjusted and aligned solely via the substructure. Fully integrated corner panels add a subtle yet harmonious detail to the building geometry and enhance the overall aesthetics of the faade.
Materials and finishes: FC rainscreen panels are available in stucco embossed aluminum EN AW 6025 (AIMg2.5SiMnCu) and painted aluminum EN AW 3004 (AIMn1Mg1) or EN AW 3005 (AIMn1Mg0.5) The profiles are available as standard in a range of colors. Other surface finishes are available on request including stucco-embossed, AluPlusPatina, micro-ribbed, and with integrated recessed seams. Protective foil: All material is provided with protective film. Please check with our Technical Services Department for further information.
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figure 1
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figure 3
3. Adjustable aluminum sub-construction installed horizontally with structurally effective modular click rail (figures 4 and 5) In this case, there is a standard sub-construction (figure 4) which is installed horizontally. The wall brackets may require additional reinforcement (figure 5). This sub-construction can be used in projects where horizontal members are more economical for structural reasons, e.g. in the case of ribbon windows. The structurally effective modular click rail enables the arrangement of the sub-construction to take place independently from panel alignment and is therefore the simplest installation solution.
4. Structurally effective modular click rail on steel cassettes (figures 6 and 7) This design is often used in industrial buildings. The structurally effective modular click rail should be used to accommodate different cover widths of the panels and cassettes (figure 6). Alternatively for higher thermal performance requirements a continuously insulated steel cassette system can be used as the backing wall (figure 7). When installing the modular click rail on this system, please observe the steel cassette manufacturers installation recommendations to achieve a thermal break.
figure 4
figure 5
figure 6
figure 7
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Corner panels
Both internal and external corner panels are produced in the factory to suit project requirements. This gives maximum flexibility when detailing and fixing panels. Corner panels with angles other than 90 can also be produced. For wind loading and stability reasons, panels fitted in corners require additional supports. Please contact our Technical Services Department for further information.
Modular click rail ME Modular click rail SE Modular click rail SEL
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www.kalzip.com
Care has been taken to ensure that this information is accurate, but Tata Steel Europe Limited including its subsidiaries does not accept responsibility for information which is found to be misleading. Copyright 2011
Kalzip Inc
Kalzip Inc 4921C Ohio Street Michigan City, IN 46360 USA T + 1 219 879 2793 F + 1 219 879 2665 E kalzip.americas@kalzip.com www.kalzip.com