Professional Documents
Culture Documents
Parts List
1.
Solar
panels
(The
Suntura
400
is
available
with
and
without
solar
panels.)
2.
Solar
panel
mounting
arms
3.
Main
tracker
mount
4.
Electronic
control
box
(brain)
5.
Photosensor
6.
Fasteners
and
fuses
2
Step
1
Continued:
It
is
recommended
that
a
6
in
x
8
in
x
8
ft
pressured
treated
wooden
post
be
used
to
mount
the
Suntura
400
Solar
Tracker.
Figure
1
provides
recommendations
for
installing
the
wooden
post,
but
only
a
licensed
local
civil
engineer
can
provide
exact
instructions
and
dimensions
as
local
soil
and
wind
conditions
vary.
You
will
need
to
drill
a
total
of
six
holes
through
the
8
inch
face
of
the
wooden
post.
Bolts
will
be
placed
through
these
six
holes
which
will
be
used
to
secure
the
main
tracker
mount
to
the
wooden
post.
All
six
drilled
holes
should
be
a
diameter
of
7/16
inch
(3/8
inch
diameter
bolts
are
used
to
secure
the
main
tracker
mount
to
the
wooden
post).
It
is
highly
recommended
that
you
drill
the
six
7/16
inch
diameter
holes
before
mounting
the
wooden
post
into
the
ground.
See
Figure
2
below
for
the
location
of
the
six
holes
on
the
wooden
post.
After
drilling
the
six
7/16
inch
diameter
holes
through
the
wooden
post,
dog-ear
the
top
of
the
wooden
post
(The
dimensions
of
the
dog-ears
can
be
found
in
the
upper
right
hand
corner
of
Figure
1).
Dog-earing
the
wooden
post
is
necessary
so
that
the
Suntura
400
Solar
Tracker
does
not
hit
the
wooden
post
when
tracking
in
the
East/West
directions.
Figure 2: Hole pattern for bolting main tracker mount to wooden post
After drilling the six holes and dog-earing, the wooden post is ready to be cemented into the ground. Figure 1 gives shows the dimensions for the cementing the wooden post into the ground. The dimensions in Figure 1 can only be used as a guide. Wind, soil bearing strength and frost heave in your area might require you to use a stronger/larger concrete footing and wooden post. Consult a local civil engineer before installing the wooden post and concrete footing. Figure 3: Braced wooden post while concrete dries
Before
bolting
the
main
tracker
mount
to
the
wooden
post,
confirm
that
the
8
inch
face
of
the
wooden
that
you
will
bolt
the
main
tracker
mount
to
is
oriented
in
the
correct
direction
(true
south
for
northern
hemisphere
locations
and
true
north
for
southern
hemisphere
locations).
Locate
the
main
tracker
mount
(part
3
in
the
parts
list).
Before
installing
the
main
tracker
mount
on
the
wooden
post,
it
is
highly
recommended
that
you
are
certain
that
the
electronics
(control
box,
photosensor,
and
fuses/wire)
are
secured
in
a
safe
location.
You
do
not
want
these
components
to
get
damaged
while
you
are
installing
the
main
tracker
mount.
To
attach
the
main
tracker
mount
to
the
wooden
post,
you
will
need
to
purchase
the
following
fasteners
(It
is
strongly
recommended
that
galvanized
fasteners
are
used.
If
the
tracker
is
being
installed
in
a
marine
or
tropical
environment
then
stainless
steel
fasteners
must
be
used):
6
1. Six 3/8 inch x 8 in bolts 2. Twelve 3/8 inch flat washers 3. Six 3/8 inch split collar lock washers 4. Six 3/8 inch nuts For safety reasons, it is recommended that two people secure the main tracker mount to the wooden post. One person stabilizes the main tracker mount while the other secures the main tracker mount to the wooden post using the six 8 inch bolts. Figure 4 above shows a main tracker mount secured a wooden post.
Step
3:
Attaching
the
solar
panel
mounting
arms
to
the
main
tracker
mount
Figure
5:
The
nuts,
bolts
and
washers
for
securing
the
solar
panel
mounting
arms
to
the
main
tracker
mount
are
pre-installed
in
their
respective
positions
on
the
main
tracker
mount.
At
this
point,
remove
these
nuts,
bolts
and
washers.
There
are
two
holes
in
the
center
of
the
solar
panel
mounting
arms
(number
2
in
the
parts
list).
These
holes
are
used
to
secure
the
solar
panel
mounting
arms
to
the
main
tracker
mount.
Using
the
nuts,
bolts
and
washers
that
you
just
removed
from
the
main
tracker
mount,
attach
the
two
solar
panel
mounting
arms
to
the
main
tracker
mount.
See
figure
5
above.
Note
the
orientation
of
the
front
and
back
solar
panel
mounting
arms
in
figure
5:
pictures
C
and
D.
8
Do not completely tighten up the bolts that hold the solar panel mounting arms to the main tracker mount so that you are still capable of moving the solar panel mounting arms. This will allow you to easily align the solar panels mounting holes with their respective mounting holes on the solar panel mounting arms. After you have attached the solar panels, you can fully tighten the solar panel mounting arm bolts.
Step
4:
Attaching
the
solar
panels
to
the
solar
panel
mounting
arms
Figure
6:
Locate
the
bag
labeled
solar
panel
fasteners.
Use
these
fasteners
to
secure
the
solar
panels
to
the
pre-drilled
holes
on
the
solar
panel
mounting
arms.
Secure
the
two
solar
panels
closest
to
the
wooden
post
first
followed
by
the
outer
two
solar
panels
as
shown
in
figure
6.
Once
you
have
securely
fastened
all
of
the
solar
panels,
you
can
fully
tighten
the
bolts
that
attach
the
solar
panel
mounting
arms
to
the
main
tracker
mount.
These
bolts
were
not
fully
tightened
in
Step
3.
We
recommend
using
two
small
screws
to
mount
the
electronic
control
box
to
the
wooden
post.
The
electronic
control
box
should
be
mounted
about
6
inches
above
the
bottom
of
the
north/south
actuator.
See
figure
6
above.
10
Figure
9.
11
Locate the bag labeled photosensor fasteners. Use the nut and bolt in this bag to bolt the photosensor to the solar panel using the existing hole in the solar panel. Figure 8 shows the location of where the photosensor needs to be mounted. The photosensor mounting bracket must be mounted at a 90 degree angle to the solar panel. The proper orientation of the photosensor with respect to the solar panel is shown in Figure 9. For the Suntura 400 Solar Tracker to accurately follow the sun, the photosensor mounting bracket must be mounted at a 90 degree angle. At this point, the physical installation of the Suntura 400 Solar Tracker is complete. Double check all fastener connections to make sure they are snug and properly tightened. Make sure that the wires traveling from the electronic control box to the two linear actuators and photosensor are NOT tangled. These wires need to have slack so they are not ripped or broken as the Suntura Solar Tracker moves throughout the day.
Once
the
power
supply
has
been
properly
selected,
locate
the
electronic
control
box
that
you
mounted
to
the
wooden
post
in
Step
6.
Follow
the
directions
below
to
power
up
the
Suntura
400
Solar
Tracker:
1.
There
are
three
labeled
toggle
switches
on
the
electronic
control
box.
Confirm
that
the
Manual
/
Track
toggle
switch
is
in
the
Manual
position.
2.
Locate
the
red
and
black
wires
coming
out
of
the
bottom
of
the
electronic
control
box.
Note
that
these
are
the
only
two
wires
coming
out
of
the
bottom
of
the
control
box
that
are
not
connected
to
anything.
These
are
the
two
power
supply
wires.
Connect
the
red
wire
to
the
positive
terminal
of
your
power
supply.
Connect
the
black
wire
to
the
negative
terminal
of
your
power
supply.
Note:
At
this
point
the
electronic
system
will
not
turn
on
because
the
power
supply
fuse
has
intentionally
not
been
installed.
Confirm
that
you
have
connected
the
power
supply
wires
properly
to
your
power
supply.
Connecting
the
power
supply
wires
backwards
will
destroy
the
electronic
control
box
once
the
fuse
is
installed!
3.
There
are
three
fuse
holders
that
hang
out
from
the
bottom
of
the
electronic
control
box.
There
will
be
one
fuse
holder
that
does
NOT
have
a
fuse
installed.
This
empty
fuse
holder
is
the
power
supply
fuse
holder.
Locate
the
bag
labeled
Power
Supply
Fuse.
Confirm
that
the
Track
/
Manual
toggle
switch
is
in
the
Manual
Position.
Confirm
once
again
that
the
red
and
black
power
supply
wires
coming
out
of
the
electronic
control
box
are
connected
to
their
appropriate
terminals
on
the
power
supply.
Insert
the
power
supply
fuse
into
the
empty
fuse
holder.
The
electrical
system
of
the
Suntura
Solar
Tracker
is
now
on.
4.
Locate
the
North
/
South
and
East
/
West
toggle
switches
on
the
electronic
control
box.
Use
these
switches
to
orient
the
Suntura
Solar
Tracker
and
solar
panels
to
point
towards
the
sun.
Once
you
have
oriented
the
solar
panels
towards
the
sun,
switch
the
Track
/
Manual
toggle
switch
to
the
Track
position.
Quickly
walk
away
from
the
Suntura
Solar
Tracker
as
the
tracking
system
is
now
active
and
the
Suntura
Solar
Tracker
is
actively
tracking
the
sun.
Congratulations!
Your
Suntura
400
Solar
Tracker
is
now
completely
installed.
Sit
back,
relax
and
watch
it
track!
13