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Material Types Key that assigns the material to a group of materials such as raw materials, operating supplies or trading goods. The material type defines certain attributes of the material and has important control functions. Use When creating a material master record, the material type determines whether the material number is assigned internally or externally from which number range interval the material number comes which screens are displayed the order in which screens are displayed which department-specific data is displayed for the user to enter Example: ROH - Raw Materials NLAG - Non-stock Materials HAWA - Trading goods LGUT - Empties (Retail) Confirmation A part of order monitoring. Documents the processing status of operations or sub-operations. The SAP System distinguishes between partial and final confirmations. A final confirmation is used to determine: At which work center the operation was carried out Who performed the operation Quantities of yield and scrap produced Size of the standard values required for the operation Confirmations can be done on the following: PI-PDS PI-PCS SAP ODA Mii Server BAPI SAP ECC Types of Confirmation Order-Related Confirmation o Production Order Confirmation Operation-Related Confirmation o Time ticket/confirmation slip confirmation o Collective/quick entry o Progress confirmation o Milestone confirmation o Mass Processing o Time Event confirmation Setup start Setup finish Process start Process finish Confirmation Functions Check operation sequence Monitor activity default values Set status (user status) Process goods movement Backflush posting Withdraw posting for open reservations Check delivery tolerances Transfer PDC data
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REM A component in the SAP System for planning and controlling repetitive and flow manufacturing. It enables the period- and quantity-dependent planning of production lines, reduces the work involved in production control and simplifies the entry of actual data (confirmation, goods receipt posting).
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Lot sizing A procedure in material requirements planning used to calculate order and production quantities (lot sizes). Lot-sizing procedures are divided into the following groups: Static Period Optimum Production Planning and Detailed Scheduling (APO-PPS) Procedure in production planning that is used to calculate the purchase order quantities of receipts. In the SAP APO (Advanced Planner and Optimizer), the following standard lot-sizing procedures are available, which can be configured in the location product master. Exact lot size Fixed lot size Period lot size Reorder point procedure For further lot-sizing procedures there are special heuristics available, e.g. Groff lot-sizing procedure Reorder point planning BOM
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Production Versions Key which determines the various production techniques according to which a material can be manufactured. The production version determines the following: - the BOM alternative for a BOM explosion
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Special Procurement Key Special procurement type Allows you to define the procurement type more exactly. The system determines the procurement type from the material type. Use You use special procurement when you want to be able to override the procurement type in the material master or define the procurement type more precisely. If the procurement type is in-house, you can nevertheless force the system to ignore the BOM and routing, and process the material as if it were externally procured, by specifying the special procurement as external. Procedure Enter the special procurement type to which you want to restrict the selection. Example If you procure a material externally, you may want to choose the special procurement type Consignment. If you produce the material in-house, it may be appropriate to choose Production in other plant. Dependencies If a material has a routing but no BOM, it is treated as an externally procured material even if the procurement type is in-house. Both the BOM and the routing are ignored. However, if you specify the special procurement type as in-house, the routing is included even if the material has no BOM. X-Steps; Process Messages; PP-PDS Execution Steps (XSteps) are used for the variable description of process instructions and messages in the production order. They are the basis on which data can be exchanged with the process control level (downloading control instructions and
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Procedure In Customizing, enter a threshold value from which the system should round up to the next value per deliverable unit: If the requirements value exceeds the first threshold value, the system always rounds up to the next multiple of the level found If the requirements value falls below the first threshold value, the system copies the original requirements value. Two other types of rounding exist: Dynamic rounding profile: These profiles are used to round up quantities to logistical units of measure (for example, layers). The contents of a logistical unit of measure does not have to be know when creating the rounding profile. It is determined by the master data from the material master.
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Master Data (APO-MD) Percentage specifying the proportion of the demand quantity for a product that is to be procured from a source of supply (incoming quota arrangement) or delivered to a location (outgoing quota arrangement). Quota arrangements can be defined as either version-dependent or model-dependent, and either product-dependent or product-independent. Quota arrangements are specified for a specific validity period. Incoming quota arrangements can be defined for the following source types: Location External procurement relationships Production process models (in-house production) Outgoing quota arrangements can only be created for locations. Pick, Pull List Repetitive Manufacturing (PP-REM) A pull list determines which components a production line needs and when and where these components must be available. The quantities in the list are the result of a comparison between requirements and stock available at a production storage location. The pull list can be used to pull the required quantities from the distribution center. BOM and Routing Selection The BOM selection in the MRP run therefore consists of three steps: 1. The BOM usage is defined by the BOM selection ID, which you assign on a plant-by-plant basis in the Customizing activity Define BOM Selection. 2. The alternative BOM is determined according to the setting for the BOM selection indicator in the material master. If the selection is to be made according to explosion date, you should enter the date to be used in the Customizing activity Define BOM Explosion Control. 3. The change status of the BOM is then determined using the explosion date. The same Customizing setting as in step 2 is the basis for the choice of date. Routing Selection If you start the planning run with the scheduling indicator 2 (lead time scheduling and capacity planning), the system selects the routing for each planned order. The system calculates the dates, the staging of materials and the capacity requirements using the routing. The selection method indicator in the material master (MRP 4) is also crucial for selecting the routing: If it has been set to value 2 or 3 (selection by production version), the routing is also selected according to the selected production version. Otherwise, the selection ID of the routing selection, which is defined in Customizing for MRP at detailed scheduling level in the activity Define Scheduling Parameters for Planned Orders, decides which routing is selected. You define the selection ID of the routing selection in Customizing for Production under basic data. The explosion dates of the BOM and the routing are identical. If the planned order is managed using Engineering Change Management, the system uses the routing with the change status at the time of the BOM explosion date. The task list group and the group counter for the routing as well as the corresponding scheduling and capacity requirements can be seen on the Detailed Scheduling screen for the order. Parallel Sequence
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