Alloy cored wire in steel making

by Uray cored wire co.,ltd

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History
Cored wire injection treatment technology has been introduced in steel makeing process for more than 40years. Now it comes to be proved as a mature technology to improve steel quality according to various of demand, as well as many other advantages compare with the older treatment. Cored wire injection is replaced the lance powder injection and is popular applied in steel making production worldwide.
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Cored Wire feeding process

By using the cored wire feeding machine, the cored wire is injected into the bottom of the ladle, the injection speed can be adjusted according to specific requirement. In order to precisely control the composition of the metal .The alloy powder contained in the cored wire will be dispersed and react with the steel liquid. In this way, the ladle treatment will be achieved, such as:Micro alloying, machinability improvement, deoxidizing, desulfurizing.
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Most used cored wire products

The mixture of alloy powders are calculated and then metered fabricated into a tubular wire during fabricated process outside covered by low carbon steel sheath.The cored wire diameter, according to different type of feeding machine, mainly are 13 mm. For the quality of cored wire, the main parameters are the chemical composition and the uniform weight of the powder.no weak line, no leaking powder,. The cored wire can be classified according to the chemical powder inside, such as, pure calcium cored wire, calcium silicon cored wire, ferro titanium cored wire, carbon cored wire, sulphur cored wire, Nitride chromium cored wire, etc.

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The function of cored wire

The specific cored wire products are used according to different requirement of ladle treatment in steel making. Followings are some explanation. Calcium treatment mainly applied for dexoidizing and modifying the inclusions, in a result, it improves the steel castability and cleanliness. In this case, pure calcium cored wire, or calcium silicon cored can be used. Silicon itself is a nice deoxidant as well as ferrite strengthen. Desulphurisation treatment are mainly used Magnesium cored wire to get the high efficiency with low cost.
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The function of cored wire

Micro alloying treatment mainly used ferro boron cored wire, ferron titanium cored wire. Titanium element are used as the stable modifier to neutralize the harmful effects. Carbon cored wire is used to adjust the carbon content of the steel to improve the steel hardness and tensile strength. Nitride Chromium cored wire are used to to increase the steel hardernability.. Sulphur cored wire are used to improve the steel machinability as chip-breaker, some special surface treatment also need sulphur.

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 The different amount of cored wire chemicals react different in steel liquid, also different chemical combined act different. In order to get the expected steel quality, the added chemicals together with their amount should be calculated carefully. So cored wire quality(accurate and uniform chemical powder) and injection feeding are important.
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The advantage of cored wire feeding technology

Cored wire feeding system has many advantage, different cored wire products used for different ladle treatment to achieve the specific steel quality. The followings are some of the cored wire injection system advantages:

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The advantage of cored wire feeding technology

achieve higher steel yield,reduce production cost. environment friendly, less pollution, less fuel. control the additive chemicals speciously,easily control the steel quality easy to install the injection system, very low investment. minimize the temperature loss. less slag clogging.
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 In the following 20years, the cored wire injection technology will still be the most ecnomic, high efficient method in secondary steel metallurgy.

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Thank you!

More information,kindly visit: www.coredwire-cn.com

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