Professional Documents
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- A.S.NAGARAJ V.P.TECHNICAL
What is an inverter?
An inverter is an electrical device that converts direct current (DC) to alternating current (AC); the converted AC can be at any required voltage and frequency with the use of appropriate switching, and control circuits
IS 13369 Stationary lead - acid batteries (with tubular positive) in mono block containers
Sizing Calculations
Example of Load Calculations
Suppose you were to run a microwave oven for 10 minutes a day, which draw about 1000 Watts, despite their size. To keep it simple, think of the inverter as electrically transparent. In other words, the 1000 Watts required to run the oven come directly from the batteries as if it were a 12 VDC microwave. Taking 1000 Watts from a 12-Volt battery requires the battery to deliver approximately 84 Amps. (1000 Watts 12 Volts = 84 Amps) A full-sized refrigerator draws about 2 Amps at 120 Volts AC. By multiplying 2 Amps x 120 Volts, you find out the refrigerator uses 240 Watts. The batteries will need to deliver 20 Amps to run the refrigerator (240 Watts/12 Volts = 20 Amps). Typically, refrigerators operate about 1/3 of the time (1/3 "duty cycle"), or 8 hours a day. Therefore, the A.H. drain will be 160 A.H. (8 hours x 20 Amps = 160 A.H.). After the load and running time is established, the battery bank size can be calculated. The first calculation is to divide the load (in Watts) by 10 for a 12-Volt system or by 20 for a 24-Volt system resulting in the number of Amps required from the battery bank.
Example of Input Calculations 1. Total Watts = 1000 W 2. Amps from 12-Volt battery = 1000 10 = 100 Amps DC 3. Amps from 24-Volt battery = 1000 20 = 50 Amps DC Next, the number of DC Amps must be multiplied by the time in hours that the load is to operate.
Electrical Load TV
Recommended Power Build battery (In AH) For backup of Battery Voltage 1 2 3 4 5
1 Fan + 1 Tube light 2 Fans + 1 Tube light 2 Fans + 2 Tube Lights 1 Fan + 1 Tube light + TV 2 Fans + 1 Tube light + TV 3 Fans + 3 Tube Lights
12 12 12 12 12 12
16 26 32 33 43 48
32 52 63 65 85 95
48 78 95 98 128 143
Inverter Unit
The Charger Unit coupled with Electronic Circuit charges the Battery till it is fully charged. An electronic overcharge cut out stops further charging of Battery thus preventing damage to the Battery. The example could be just as in any Water Tank. Once the water gets filled up to a specific mark, the BALL COCK stops water inflow. This is a mechanical phenomenon. In Inverter similar action is achieved electronically.
A Control unit is responsible for all the activities of Charger and Inverter Circuits. It is just like a Mini Computer that acts automatically through the set of desired commands. It directs the Charger Circuit to charge the Battery during Mains presence. It starts Inverter Circuit upon power failure.
Dimensions Dry wt. Wet wt. Acid Vol. L*B*H(mm) (Kgs.) (Kgs.) (Ltrs)
S T Series-Standard Tubular Batteries 80ST 100ST 120ST 12V 12V 12V 75 100 120 60 80 100 50 67 80 43 57 68 38 51 61 30 40 48 410*172*245 512*210*250 518*273*255 18 28 33 28 41.5 45 8 12 10.8
E T Series-Tall Tubular batteries 120 ET 150 ET 180 ET 200 ET 12V 12V 12V 12V 120 150 180 200 100 120 145 160 80 101 121 134 68 86 103 114 61 77 92 102 48 60 72 80 502*185*380 502*185*380 502*185*380 32 37 43 57.4 61.8 66.5 74.6 21 20.5 19.2 18
502*185*380 53.5
IS 13369 - 1992
YES
YES
YES
ZIP ET SERIES TUBULAR ZIP T SERIES TUBULAR ZIP F SERIES INVERTER STATIONARY TUBULAR HR EL SERIES HR SERIES AUTOMOTIVE
IS 13369 - 1992
YES
YES
YES
IS 13369 - 1992
YES
YES
YES
IS 13369 - 1992
YES
YES
YES
IS 1651
YES
YES
YES
PRODUCT CLASS
YES YES
YES YES
YES YES
YES
INVERTER SOLAR UPS RAILWAY S S&T SLI
YES
PRODUCT CLASS
SPECIFICATION
DG START
APPLICATION
PP
PP
C10
SLOW SLOW SLOW SLOW FAST MOVE SLOW FAST MOVE SLOW SLOW SLOW SLOW SLOW
C10
T SERIES TUBULAR
JUMBO GOLD
PP
C10
F SERIES FLAT
JUMBO SILVER
PP
C10
100 120 150 180 120 150 180 200 FAST MOVE FAST MOVE
PP
C20
SLOW SLOW
STATIONARY TUBULAR
IRS SERIES
HR
C10
PBS 20 PBS 40 PBS 60 PBS 80 PBS 100 PBS 120 PBS 150 PBS 200 PBS 300 PBS 400 PBS 500 PBS 600 PBS 700 PBS 800 PBS 900 PBS 1000
20 40 60 80 100 120 150 200 300 400 500 600 700 800 900 100 0
SLOW SLOW SLOW FAST MOVE SLOW FAST MOVE SLOW FAST MOVE
HR EL SERIES
HR
HR
C20
80 EL 100 EL 120 EL 140 EL 40 HR 60 HR 80 HR 100 HR 120 HR 150 HRJ 180 HRJ 200 HRJ
SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW
HR SERIES
C10
AUTOMOTIVE
TRUCK MASTER
PP
C20
FAST MOVE
SLOW SLOW
FAST MOVE SLOW SLOW FAST MOVE SLOW SLOW
Pricing
BOM ET SERIES
Distributer /OEM price with Margin 10%
1498 2996 4495 5693 7116 8540
Model
20ST 40ST 60ST 80ST 100ST 120ST
COMPETITORS SURVEY
INVARED 300, 400,500,500+ with capacities of 80 Ah, 506 Ah, 506 ah, 506 ah respectively is rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr) INVAQUEEN 300, 450, 500+, 500+MF with capacities of 90ah, 135 Ah, 150 Ah, 150 ah respectively is rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr) INVA GOLD 500( THE PREMIUM AKKUMULATOREN) with capacity of 150 Ah rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr) INVATUBULAR IT 500i with capacity of 150 Ah rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr) INVATUBULAR IT400, 500,550,650 with capcities of 110Ah, 150 ah, 165 Ah, 200 Ah respectively is rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr) INVAFLAT 1800, 2000 with capacities of 180 Ah, 200 Ah with capcities of 110Ah, 150 ah, 165 Ah, 200 Ah respectively is rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr) INVASAFE 250, 600, 800 with capacities of 60 Ah, 150 ah, 200 ah respectively is rated at C 20 @ 27 Deg C upto 1.75 ECV ( 1.280 Sp.gr)
LENGTH
WIDTH
HEIGHT
12 12 12
AH
SBT 1500
12
SBT 1800
12
180
503
191
410
RELICEL INVERTER BTY DETAILS BIS 13369 - 1992 RELICELL STANDARD TUBULAR BATTERIES
S.N o Model Volta ge 20 Hr 1 2 3 4 REL 100T REL 120T REL 135T REL 135T 12 12 12 12 100 120 135 150 RATED CAPACITY ( Ah @ 27 Deg C ) Dimensions ( mm ) Bty Weight(Kgs) Dry 23 28 34 37 Wet 39 44 52 55 13.2 12.7 15 14.5 Acid Volume ( Lites)
5 Hr 67 83 96 100
3 Hr 57 72 82 86
2 Hr 51 64 71 76
1 Hr 40 50 56 60
1
2 3 4
REL 120XLTT
REL 150XLTT REL 190XLTT REL 210XLTT
12
12 12 12
125
150 190 220
100
120 150 180
83
100 125 150
72
86 108 129
64
76 95 114
50
60 75 90
452
452 505 505
180
180 190 190
390
390 415 415
31
37 44 52
49
55 65 71
14.5
14 20.8 18
OVERALL DIMENSIONS
ACID VOLUME
L( mm)
W(mm)
H(mm)
Litres
20
510
222
260
12
40
60 80 100 120
4
6 8 10 12
510
510 510 510 510
222
222 280 280 280
260
260 265 265 265
11.4
11 14.1 13.8 12.5
OVERALL DIMENSIONS
ACID VOLUME
L( mm)
W(mm)
H(mm)
Litres
80
440
185
410
12.4
100
120 130
10
12 13
440
440 440
185
185 185
410
410 410
12.6
11.8 11.5
OVERALL DIMENSIONS
ACID VOLUME
L( mm)
W(mm)
H(mm)
Litres
150
15
510
244
432
25
180
200 220 240
18
20 22 24
510
510 510 510
244
244 244 244
432
432 432 432
24
23.5 22 21.5
Test Reports
UPS
(Uninterrupted Power Supply)
What about UPS (Uninterrupted Power Supply) An Uninterruptible Power Supply (UPS) is a device connected between the power source and a computer to ensure that electrical flow is not interrupted. UPS devices use batteries to keep the computer running for a period of time after a power failure The UPS consists of three main components: 1) Rectifier: Stores line power in the battery after converting the AC power into DC power. Power disruptions only affect the battery charging process because the battery is being charged by the rectifier. 2) Battery: Stores the power for use when the power source is interrupted, and determines the length of time the UPS will support your equipment. 3) Inverter: Converts the battery DC power into AC power for the equipment. The inverter supplies continuous power to the computer just as the battery provides uninterrupted power to the inverter.
Executive Summary At its most basic, a UPS is designed to provide backup power to support continuing operation of electrical or electronic devices in the event of a power failure. Todays UPS systems usually also provide some level of power conditioning and protection against fluctuations in voltage from the grid. There are four types of UPS architectures in use today: 1.Online or Double Conversion 2. Line Interactive 3. Offline (Standby) 4. Controlled Ferro-resonant (CFR).
typical offline backup power supply will continuously provide power with some filtering (typically the same as on a surge protection power strip) from the utility. When utility power fails, the device will start its internal inverter, and then mechanically transfer from utility power to inverter output. Pros Low cost: can be widely implemented in an organization Small size: unobtrusive Simple design: little or no training required to understand full functionality Cons No power conditioning Slow transfer time Simple battery charger may shorten battery life and increase recharge time Limited additional functionality may not meet enterprise needs Short back-up time
2. Line Interactive During normal operation, the Line Interactive UPS takes utility power and passes it through a transformer with various tap selections on the output. When utility power is high, the Line Interactive UPS selects a tap to lower (buck) the output voltage. Similarly, when the utility voltage is low, the UPS selects a tap to increase (boost) the output voltage. Pros Low Cost Sine Wave Output Wider Input Range Buck & Boost regulation Efficient Surge Protection EMI/RFI/Noise Suppression
Cons Minimal Load Protection 4-6 ms transfer time Spike and surge protection components degrade over time
3.Controlled Ferro Resonant UPS A Controlled Ferro Resonant UPS operates in the same manner as a line interactive UPS, however its transformer can hold the voltage on the load side long enough for the inverter to begin providing input power, eliminating transfer time. It also provides complete isolation from input to output, protecting against all kinds of noise. Pros Best spike & surge protection with complete output isolation. Zero transfer time On-Line Power 100% Power Conditioning Input Power Factor Correction Better Output Flexibility Longer Service Life Expectancy
Cons Larger/Heavier Higher Heat Output More Expensive Can be problematic with power factor corrected loads1
4.Online (Double Conversion) The Online or Double Conversion UPS continuously rectifies incoming AC power to DC power to supply the internal DC bus of the UPS. The output inverter takes the DC power and produces regulated AC power to support the critical load. During an outage, the inverter continues to operate, drawing power from the batteries and the load sees no transfer time. Pros Zero transfer time Excellent surge and noise suppression Constant voltage output. 100% Power Conditioning Input Power Factor Correction Cons Higher Heat Output More Expensive Lower Efficiency No Neutral Conditioning Low MTBF Higher battery TCO
Although energy reserve technologies such as fuel cells, flywheels, and Nickel Cadmium batteries are being explored, today data center and network room UPS systems almost exclusively use Lead acid batteries with one of the following three Technologies:
Vented (flooded or wet cell) - The oldest of the technologies is the flooded (or vented) cell. Commonly used in automotive and marine applications, this technology is predominantly used in UPS applications above 500 kVA Valve Regulated (VRLA) - VRLA batteries have been utilized for approximately 20 years. This technology offers a higher power density and lower capital costs than traditional flooded cell solutions. VRLA batteries are typically deployed within power systems rated below 500kVA. Modular Battery Cartridges (MBC) - MBC battery technology was introduced several years ago. This solution utilizes modular, multi-cell VRLA cartridges arranged in a parallel-series architecture that allows for easy installation and replacement.
Flooded
VRLA
MBC
Yes
Yes Yes Yes Yes Yes Yes
Varies
Varies Varies Varies No No Yes
No
No No No No No No
Life Expectancy Life expectancy varies with battery type. Flooded cell systems traditionally enjoy long lifetimes provided that they are regularly maintained and serviced. VRLAs and MBCs are sealed systems that do not require or even permit the maintenance needed on flooded batteries. As a result, the lifetime of these battery types is significantly shorter than flooded cell systems. as shows the battery lifetime expectations.
Failure modes
What is thermal runaway? Thermal runaway occurs when the heat generated in a lead-acid cell exceeds its ability to dissipate that heat, which can lead to an explosion, especially in sealed cells. The heat generated in the cell may occur without any warning signs and may be caused by overcharging, excessive charging, internal physical damage, internal short circuit or a hot environment.
Operating principles 1 Single static DC UPS unit This basic DC UPS set-up shall be considered as the minimum requirement for a secured DC power source. It shall also be used to build up more complex multi-unit architectures.
2 Parallel redundant static DC UPS unit A parallel redundant system shall comprise at least two DC UPS units, which are paralleled at the output through blocking diodes. This allows a significant increase of the systems availability and improves the total power capability in regard to overloads and short circuits.
S.No
PARAMETER DESCRIPTION
VALUE
UNITS
REMARKS
5000
WATTS
-5 0
SYSTEM VOLTAGE
48
VOLTS
=Sys Wattage Rating / Sys Volts
10 25 30 40 50
3 4 5 6 7 8
DISCHRAGE CURRENT END CELL VOLTAGE MIN AMBIENT TEMP BACK UP TIME AGEING FACTOR SAFETY FACTOR
9 10
1.19 330Ah
K-FACTORS at 27OC) DISCHARGE TIME (MINUTES) 5 10 15 30 END CELL VOLTAGE 1.90V 0.74 0.92 1.08 1.44 1085V 0.68 0.85 1.02 1.03 1.80V 0.67 0.83 0.97 1.29 1.75V 0.64 0.79 0.93 1.22 1.70V 0.57 0.69 0.84 1.14 1.60V 0.52 0.67 0.78 1.11
60
120 180 300 480 600
1.96
3.23 4.26 6.67 9.52 11.76
1.85
2.99 3.92 6.25 9.09 10.53
1.75
2.86 3.77 5.88 8.33 10
1.69
2.74 3.64 5.71 8 10
1.59
-
1.56
-
METHOD 2 (Recommended for SubStation Applications) FORMULA BTY CAP = Discharge Current X K - Factor X Ageing Factor X Temp Correction Factor X Safety Factor CALCULATION BTY CAP= 104 X 3.23 X 1.25 X 1.19 X 1.1 =550Ah
FORMULA
BTY CAP = Rated cap at 27 Deg C X Ageing Factor X Temp Correction Factor X Safety Factor
CALCULATION
BTY CAP= 330 X 1.25 X 1.19 X 1.1 =540Ah