DC CONNECTION AT BTS SITE

AMIT MISHRA

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BTS

Power cable 35 sq.mm/50 sq.mm Blue/Red

-48v 63A DC

Power cable 2c 4.5 sq.mm /2c 6 sq.mm From ACDB 3C 4.5 Sq.mm/3x4.5 Sq.mm

-48v 32A DC 6A 6A 6A 6A 6A 6A 6A 6A 6A 6A D CDB Pin type CU Lugs 63A ,MCB Ring type CU lug IDU-1

Power cable 35 sq.mm/50 sq.mm Black 63A

16A

63A

32A

32A

16A

10A

10A

6A

6A

6A 6A 6A

IDU-2
Grounding Bar

Bus Bar IGB To DDF 4-Pair PCM Alarm Cable Nuts-10no. PSU-1 PSU-2 PSU-3 P.P Alarm Panel Provided by manufacturer

Fuse ,120A
PSU-4 PSU-5

Grounding cable 25 sq.mm/35 sq.mm Green/Y-Green

7 Strip (Lead Alloy)

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10

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+ 11 +
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12

Power cable 35 sq.mm/50 sq.mm Blue/Red

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20

5 4

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_ 24 Power cable 35 sq.mm/50 sq.mm Black Nut&Bolt-10nos. GI & STEEL Rubber padding

19

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21 _

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22 _

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14

18

17

16

15

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BTS B

-48V,63A Dc supply

POWER PLANT

1. 2.

DEFINATION/OBJECTIVE - BTS IS TRANRECEIVER STATION WHICH TRANSMIT & RECEIVE SIGNALS THROUGH ANTENNA AND WORKS ON -48V,63A dc SUPPLY. REQUIREMENT- (1) POWER CABLE -35 sq.mm/50sq mm, red/blue 35 sq.mm/50sq mm, black (2) LUGS - Ring type-3-CU material Pin type-1-CU material

3.PROCEDURE-

(3) PVC channel (4) PVC TAPE (5) SCREWS FULL THREAD (6) CABLE TIES (7) NUTS-2-16 NOS, 1-10NOS GI & STEEL MATERIAL (1)TERMINATION OF POWER CABLE AT BTS SITEon positive terminal of bts the power cable (red/blue)is connected by using ring type lugs & nut . on negative terminal of bts the power cable (black) is connected by using ring type lugs& nut. (2)ROUTING OF POWER CABLE FROM BTS TO POWER PLANT The two power cable is given a knot and then from back of BTS it is brought to centre of BTS & by using PVC channel and cable ties power cable is routed to top edge of cable tray where it is tied by cable ties tightly at few mm distance to keep cable tight & straight for entire length. (3)TERMINATION OF POWER CABLE AT POWER PLANTFrom the edge of cable tray the power cable is tied by cable ties and again routed to the back of power plant using PVC channel & Cable ties and connected to pin type lugs and ring type lugs for positive terminal cable.one is connected to MCB of 63 A and +ive is connected to bus bar using nut of 10 nos.

4. QUALITY CHECK POINTS- (1) POWER CABLE SHOULD BE LAID STRAIGHT ON CABLE TRAY AND BOTH THE CABLE SHOULD BE ROUTED TOGETHER. (2) CABLE TIES WITH CROSS KNOT SHOULD BE PROVIDED AT EACH AND EVERY STRIP OF CABLE TRAY. (3) KNOT OF CABLE TIES SHOULD BE AT THE TOP,DIRECTION OF EACH KNOT SHOULD BE SAME. (4) POWER CABLE SHOULD BE IN CRISS CROSS MANNER AND THEY SHOULD NOT BE CROSSED BY ANY OTHER CABLE. (5) USELESS PORTION OF CABLE TIES SHOULD BE CUTTED DOWN AND EDGES SHOULD BE SMOOTH. (6) THERE SHOULD BE ANY LOOP AT BTS END IN POWER CABLE. (7) POWER CABLE SHOULD BE ROUTED BY THE BODY OF BTS OR BY THE PATH PROVIDED. (8) THERE SHOULDNT BE ANY LOOSE ROUTING OF CABLE ON CABLE TRAY. (9) AT BOTH THE EDGE OF CABLE TRAY CABLE TIES SHOULD BE USED. (10) BTS CABLE SHOULD BE ROUTED BY PVC CHANNEL TO THE EQUIPMENT. (11) PVC CHANNEL SHOULD BE INSTALLED PERPENDICULAR TO THE GROUND AND AT THE CENTRE OF BTS. (12) CHANNEL OF CABLE RAIL SHOULD BE FIXED ON SHELTER WALL PARALLEL TO GROUND. (13) DISTANCE B/W CABLE RAIL SHOULD BE AROUND 300mm-250 mm. (14) POSITION OF CABLE TRAY SHOULD BE AT CENTRE OF BTS. (15) ROUTING OF POWER CABLE THROUGH THE CABLE RAIL SHOULD BE INDIVIDUAL STRAIGHT AND TIGHT. (16) LABEL SHOULD BE PROVIDED AT THE END OF POWER CABLE. (17) THERE SHOULD BE SMALL LOOP NEAR THE POWER PLANT END IN THE POWER CABLE. (B)TERMINATION OF POWER CABLE AT THE TERMINAL (1) RING TYPE LUGS AND PIN TYPE LUGS IS PROPERLY SCRATCHED TO MAKE BETTER CONTACT WITH POWER CABLE. (2) NUT SHOULD BE TIGHTENED AT EACH TERMINAL. (3) PVC TAPE SHOOULD BE USED AT EACH CONNECTION POINT. (4) LABEL SHOULD BE USED AT EACH TERMINAL.

POWER B PLANT

-48V ,32A dc , supply

DCDB

1.DEFINATION/REQUIREMENT-DCDB IS PROVIDED FOR DC CONNECTION TO DIFFERENT INDOOR EQUIPMENT. 2.REQUIREMENT(1) POWER CABLE -2C,4.5sq mm 3C,6sq mm (2) LUGS - Ring type-2-CU material Pin type-2-CU material

3.PROCEDURE-

(3) PVC channel (4) PVC TAPE (5) SCREWS FULL THREAD (6) CABLE TIES (7) NUTS-2-10NOS GI & STEEL MATERIAL (1)TERMINATION OF POWER CABLE AT DCDBone of power cable is grounded to bus bar by using ring type lugs and nut . The other cable is connected to the negative terminal of 6A MCB. (2)ROUTING OF POWER CABLE FROM DCDB TO POWER PLANT The two power cable is given a knot and then from back of DCDB it is brought to centre of DCDB & by using PVC channel and cable ties they are routed to the power plant. (3)TERMINATION OF POWER CABLE AT POWER PLANTFrom the edge of cable tray the power cable is tied by cable ties and again routed to the back of power plant using PVC channel & Cable ties and connected to pin type lugs and ring type lugs for positive terminal cable . one is connected to MCB of 32 A and positive is connected to bus bar using nut of 10 nos and ring type lug.

4.QUALITY CHECK POINTS- (1) POWER CABLE SHOULD BE LAID STRAIGHT ON CABLE TRAY AND BOTH THE CABLE SHOULD BE ROUTED TOGETHER. (2) CABLE TIES WITH CROSS KNOT SHOULD BE PROVIDED AT EACH AND EVERY STRIP OF CABLE TRAY. (3) KNOT OF CABLE TIES SHOULD BE AT THE TOP,DIRECTION OF EACH KNOT SHOULD BE SAME. (4) POWER CABLE SHOULD BE IN CRISS CROSS MANNER AND THEY SHOULD NOT BE CROSSED BY ANY OTHER CABLE. (5) USELESS PORTION OF CABLE TIES SHOULD BE CUTTED DOWN AND EDGES SHOULD BE SMOOTH. (6) THERE SHOULD BE ANY LOOP AT DCDB END IN POWER CABLE. (7) POWER CABLE SHOULD BE ROUTED BY THE BODY OF DCDB OR BY THE PATH PROVIDED. (8) THERE SHOULDNT BE ANY LOOSE ROUTING OF CABLE ON CABLE TRAY. (9) AT BOTH THE EDGE OF CABLE TRAY CABLE TIES SHOULD BE USED. (10) DCDB CABLE SHOULD BE ROUTED BY PVC CHANNEL TO THE EQUIPMENT. (11) PVC CHANNEL SHOULD BE INSTALLED PERPENDICULAR TO THE GROUND AND AT THE CENTRE OF BTS. (12) CHANNEL OF CABLE RAIL SHOULD BE FIXED ON SHELTER WALL PARALLEL TO GROUND. (13) DISTANCE B/W CABLE RAIL SHOULD BE AROUND 300mm-250 mm. (14) POSITION OF CABLE TRAY SHOULD BE AT CENTRE OF BTS. (15) ROUTING OF POWER CABLE THROUGH THE CABLE RAIL SHOULD BE INDIVIDUAL STRAIGHT AND TIGHT. (16) LABEL SHOULD BE PROVIDED AT THE END OF POWER CABLE. (17) THERE SHOULD BE SMALL LOOP NEAR THE POWER PLANT END IN THE POWER CABLE. (B)TERMINATION OF POWER CABLE AT THE TERMINAL (1) RING TYPE LUGS AND PIN TYPE LUGS IS PROPERLY SCRATCHED TO MAKE BETTER CONTACT WITH POWER CABLE. (2) NUT SHOULD BE TIGHTENED AT EACH TERMINAL. (3) PVC TAPE SHOOULD BE USED AT EACH CONNECTION POINT. (4) LABEL SHOULD BE USED AT EACH TERMINAL.

POWER B PLANT

-48V,63A dc supply

BATTERY BANK

1.DEFINATION/REQUIREMENT-BATTERY BACKUP CONNECTION IS DONE FOR BACKUP PURPOSE OF POWER PLANT IN CASE OF POWER FAILURE. 2.REQUIREMENT(1) POWER CABLE -35sq mm/50sq mm blue/red 35sq mm/50sq mm black

3.PROCEDURE-

(2) LUGS - Ring type-4-CU material (3) PVC TAPE (4) washers spring type (5) CABLE TIES (6) NUTS-2-10NOS GI & STEEL MATERIAL (7)PETROLEUM GEL. (1)TERMINATION OF POWER CABLE AT BATTERY BANKone of power cable is connected to positive terminal by using ring type lugs and nut with washers. The other cable is connected to the negative terminal by using ring type lugs and nut with washers. (2)ROUTING OF POWER CABLE FROM BATTERY BANK TO POWER PLANT The two power cable is given a knot and then from battery bank to power plant using cable ties they are routed to the power plant. (3)TERMINATION OF POWER CABLE AT POWER PLANTPositive power cable is connected to ring type lugs and using nut of 10 nos it is tightened to bus bar arrangement of power plant. negative power cable is connected to the ring type lugs and is tightened by nut of 10 nos to the fuse terminal of power plant.

4.QUALITY CHECK POINTS- (1) POWER CABLE SHOULD BE PROPERLY CONNECTED TO THE TERMINAL OF BATTERY. (2) CABLE TIES WITH CROSS KNOT SHOULD BE PROVIDED. (3) KNOT OF CABLE TIES SHOULD BE AT THE TOP,DIRECTION OF EACH KNOT SHOULD BE SAME. (4) POWER CABLE SHOULD BE IN CRISS CROSS MANNER AND THEY SHOULD NOT BE CROSSED BY ANY OTHER CABLE. (5) USELESS PORTION OF CABLE TIES SHOULD BE CUTTED DOWN AND EDGES SHOULD BE SMOOTH. (6) POWER CABLE SHOULD BE ROUTED BY THE BODY OF BATTERY BANK OR BY THE PATH PROVIDED. (8) THERE SHOULDNT BE ANY LOOSE ROUTING. (9) ROUTING OF POWER CABLE THROUGH THE CABLE RAIL SHOULD BE INDIVIDUAL STRAIGHT AND TIGHT. (10) LABEL SHOULD BE PROVIDED AT THE END OF POWER CABLE. (11) THERE SHOULD BE SMALL LOOP NEAR THE POWER PLANT END IN THE POWER CABLE. (B)TERMINATION OF POWER CABLE AT THE BATTERY BANK. (1) RING TYPE LUGS AND PIN TYPE LUGS IS PROPERLY SCRATCHED TO MAKE BETTER CONTACT WITH POWER CABLE. (2) NUT SHOULD BE TIGHTENED AT EACH TERMINAL. (3) PVC TAPE SHOOULD BE USED AT EACH CONNECTION POINT. (4) LABEL SHOULD BE USED AT EACH TERMINAL. (5) PETROLEUM GEL SHOULD BE APPLIED AT THE TERMINALS OF BATTERY WHERE CONNECTION IS DONE.