Safety Module (CompAir)

Compressed Air Safety
Compressed Air Safety Training Module

Tristan Blanchard October 2007
Global Service Training
Issue 2
Featuring.. MR T.
(Guess Who !! )
The Following Presentation is a Guide to Your Safety !!
You are obliged by law to understand and adhere to national and local safety legislation and regulations.
Safety First !!!

CAUTION: Work on a compressor unit must only be carried out by authorized service personnel who are fully trained and competent in: 1. The Compressor 2. The Compressed Air System 3. The Electrical System
Hot Surfaces
Compressors can operate at temperatures in excess of 200C !!! Beware of HOT Surfaces
Beware of HOT Oil

Beware of HOT Cooling Water

1. 2. 3. 4. 5. 6. 7. 8. Pneumatic Safety Electrical Safety Safety Attire Safe Working Practice Site Safety Rules General Safety Read and Understand All Warning Labels Chemical Safety
Lets look at each individually.
Pneumatic Safety
1. Isolate Compressor From System 2. Depressurize Compressor and Pipe Work 3. Check Compressor Pressure Gauge
Compressed Air Safety 1 Pneumatic Safety

1. Isolate Compressor From System
It is advisable to use an Isolation Notice so people are aware that work is being carried out.
Compressed Air Safety 1 Pneumatic Safety
2. Depressurize Compressor and Pipe Work
Pneumatic Safety
3. Check that compressor pressure gauge reads zero
Pneumatic Safety
Beware !!!
Air Exhausting to Atmosphere can be Dangerous. Direct Discharge Air Away from the Unit & Operator Clear Area of any Flying Hazards Before Discharge Use Hearing Protection During Any Depressurization Follow All Site / Local Regulations
Electrical Safety
2
1. 2. 3. 4.
Electrical Safety
Isolate From Main Supply Remove Fuses Lock Out Test For Incoming Power
Only when absolutely necessary should any testing be performed with the power on. Use extreme care !
Never work on a powered or running unit alone!
Electrical Safety
Isolate from Main Supply Isolate the compressor unit from the main power supply.
Electrical Safety
Remove Fuses
As an extra safety measure, remove fuses from the power supply to the compressor (and keep safely in your pocket).
Electrical Safety
Lock Out.
Isolate the compressors power supply at the main board.
Cover and lock the isolation box to prevent someone inadvertently switching supply back on whilst work is in progress or the unit is unsafe to use.
It is advisable to use an Isolation Notice so people are aware that work is being carried out.
Electrical Safety
Test for Incoming Power.

Double check that the main supply terminals to the machine are not live before proceeding with any work. You may be 100% sure that supply has been isolated, but mistakes can occur from time to time. Get into the habit of double checking that the machine is safe to work on as high voltages can kill. Its not worth the risk !!!
Safety Attire
Safety Footwear Gloves Hard Hat Ear Defenders Safety Glasses Coveralls Reflective Vest / Jacket
Safety Attire
It is recommended that protective footwear is worn at all times to protect toes / feet from falling objects
Protective Footwear
Safety Attire
It is recommended that protective gloves / latex gloves (where appropriate) are worn at all times to protect hands from injury / infections
Gloves Hand Protection
Safety Attire Hard Hats Head Protection
It is recommended that hard hats / bump hats are worn at all times to protect the head from falling objects or low level hazards
Safety Attire Ear Defenders Hearing Protection
In noisy environments it is recommended that ear defenders / ear plugs are worn at all times to protect your hearing
Safety Attire Safety Glasses Eye Protection
It is recommended that safety glasses are worn at all times to protect your eyes
Safety Attire
While on any site, it is recommended that a coverall be worn

T.B
Coveralls
Safety Attire
While on any site, it is recommended that a reflective item, such as a reflective jacket or vest, is worn
Reflective Jacket / Vest
Safe Working Practices.
1. Use Correct Tools 2. Calibrated Equipment
3. Lifting Equipment
Always use correct tools for the job Using incorrect tools can damage components and make further maintenance difficult and costly. e.g. Always use correctly sized spanners, never use grips or adjustable spanners.
Always use equipment that has been correctly tested and calibrated. Using un-calibrated equipment may give false readings which could give rise to inaccurate fault diagnoses.
Where required always use suitable lifting equipment

Make sure that:Items being lifted are well secured The lifting equipment and tackle is in good order and capable of lifting the item. Nobody, including yourself, stands too close or beneath items that are lifted.
Site Safety Rules
Observe All Posted Signs and Notices
General Safety.
If testing is required with unit running: Ensure all guards are in place. Be aware of any items that may come in contact with moving parts. Dont wear long hanging cloths, neck ties Do not play with compressed air Do not point air hoses at anyone
Do not use compressed air to blow dirt from clothing
General Safety.
Check Security and Condition of Air Hoses Check Security and Condition of Electrical Cables Protect yourself from Noise and Vibration from Air Tools Remove SLIP HAZARDS: Clean Up
Oil Spills / Oil Leaks / Water Leaks / Condensate

Tie back long hair Beware of Loose Clothing e.g. Tie !! Walk Dont Run !!
Beware of Trip Hazards

Beware of Low Level Bump Hazards Beware of Heavy Lifting
Read and Understand All Warning Labels
The following slides give brief descriptions of some of the most commonly used safety signs on CompAir compressors.
Attention: Only lubricate the system while the motor is running. For further details, see the operating instructions
Warning: Dont attempt any servicing / maintenance without reading the manual first.
Attention: Replace oil filter cartridge after approximately 100 operating hours. For further details, see the operating instructions.
Caution: Hot Surfaces, Do Not Touch
Caution: Hot and dangerous exhaust fumes
Warning: Check and, if required, re-tighten connection terminals. For further details, see the operating instructions.
Earthing Point
Warning Pressurized part or system
Warning: Risk of electric shock
Warning: The system continues to run for 30 seconds after pressing the O-Key
Warning: This system can start up by means of a remote control or automatically after a power failure.
Caution: Pressure Vessel
Warning: General Warning
Warning: Rotating Machinery
Do not re-engage starter until all moving parts are stationary
Never attempt to operate the machine without the safety device mounted.
Carefully read the operating manual before commissioning or servicing this compressor.
Never operate the unit with open doors or loose access panels
Never breathe in compressed air from this system
Caution: Vessel is pressurized
Caution: Do not start machine until Usually accompanied with another graphic
Wait at least half an hour before proceeding
Condensate drain from after-cooler or from after-cooler with subsequent filtering.

Sound levels:- (needs checking ) There are two action levels for continuous noise:-
Ear protection should be provided if requested when noise levels are between 80-85 dB(A)
Ear protection must be provided and their use enforced for anyone exposed to noise levels above 85dB(A)
Safety relief valve setting
Tie down point
Lifting point
Fork Lift points
Protect the generator from moisture. Do not clean with a Water / Vapor jet
Bleed water from the pressure vessel after every 24 operating hours or if the water ratio is too high.
Chemical Safety
When required to handle chemicals and oils, refer to the manufacturers material safety data information (MSDS)
PLEASE REMEMBER TO BE SAFETY CONSCIENTIOUS AT ALL TIMES.
Mr T. Says Be careful out there
T.B.
Compressed Air Safety Training Module

Tristan Blanchard October 2007
Global Service Training

T.B.

Safety Module (CompAir)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Safety Module (CompAir)

Uploaded by

Copyright:

Available Formats

Compressed Air Safety

Compressed Air Safety Training Module

Global Service Training

Compressed Air Safety

Compressed Air Safety

Compressed Air Safety

The Following Presentation is a Guide to Your Safety !!

Compressed Air Safety

Safety First !!!

Compressed Air Safety

Beware of HOT Oil

Compressed Air Safety

Compressed Air Safety

Lets look at each individually.

Compressed Air Safety

Compressed Air Safety 1 Pneumatic Safety

Compressed Air Safety 1 Pneumatic Safety

2. Depressurize Compressor and Pipe Work

Compressed Air Safety

3. Check that compressor pressure gauge reads zero

Compressed Air Safety

Compressed Air Safety

Compressed Air Safety

Never work on a powered or running unit alone!

Compressed Air Safety

Compressed Air Safety

Compressed Air Safety

Compressed Air Safety

Test for Incoming Power.

Compressed Air Safety

Compressed Air Safety

Compressed Air Safety

Gloves Hand Protection

Compressed Air Safety

Safety Attire Hard Hats Head Protection

Compressed Air Safety

Safety Attire Ear Defenders Hearing Protection

Compressed Air Safety

Safety Attire Safety Glasses Eye Protection

Compressed Air Safety

While on any site, it is recommended that a coverall be worn

Compressed Air Safety

Reflective Jacket / Vest

Compressed Air Safety

Safe Working Practices.

1. Use Correct Tools 2. Calibrated Equipment

Compressed Air Safety

Safe Working Practices.

Compressed Air Safety

Safe Working Practices.

Compressed Air Safety

Safe Working Practices.

Where required always use suitable lifting equipment

Compressed Air Safety

Site Safety Rules

Observe All Posted Signs and Notices

Compressed Air Safety

Do not use compressed air to blow dirt from clothing

Compressed Air Safety

Oil Spills / Oil Leaks / Water Leaks / Condensate

Beware of Trip Hazards

Compressed Air Safety

Read and Understand All Warning Labels