Professional Documents
Culture Documents
SIGMAS
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Define
Control
Institutionalization
FEEDBACK
BUSINESS OBJECTIVES RESULTS: Top-Level Indicators (Dashboards)
Big Ys
DFSS (DMADV)
Fundamental Redesign
PROCESS CONTROL
SYSTEMS
Sub Ys
CORE & ENABLING PROCESSES
Y1 y1 Projects
PROCESS IMPROVEMENT Flexible Problem Solving Models WORKOUT SIX SIGMA LEAN SIGMA
The power of the Lean Tools & Principles fully integrated into GE WORKOUT SIX SIGMA LEAN SIGMA DMAIC & DFSS (DMAIC) (DMAIC +) Quick Wins Accelerated Improvement Incremental Improvement Integrated Improvement
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2. Cause and Effect (C&E) Matrixhelps to facilitate team decision making 3. Failure Modes and Effects Analysis (FMEA)helps to identify and
address weaknesses in a product or process before they occur
4. Control Chartshelps to assess process stability 5. T-Student Test (t-test)helps to validate test results using small sample size 6. Design of Experiments (DOE)helps to make the most of valuable
resources
Business and/or Customer Requirement
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Defects
Good
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PT Mattels Vision: A globally competitive manufacturer of premier toy brands through continuous improvement
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L E A N S U P P L Y C H A I N
S I X
S I G M A
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PT MATTELS VISION
PT Mattels COPIS IDENTIFICATION Vision: A globally competitive manufacturer of premier toy brands through CI SMART OBJECTIVES
1. 2. 3. 4. 5. 6. 7. To Increase Direct Labor Efficiency from ____% to ____% To Reduce Scrap from _______ PPM to ______ PPM To Improve Production Schedule Adherence from ______ % to ______ % To Improve Daily Schedule Adherence from _____% to ______% To Reduce Lot Buy Off from _____ PPM to ______ PPM To Reduce Containment Audit from _______ PPM to ______ PPM To Maintain Lost Day Incident Case at Zero Level (Always Zero Goal)
Product Type
Customers
Inputs
Suppliers
#1 #2 #3 #4 #5 #6 etc
VOC)
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Process
Inputs Suppliers
How does Six Sigma Work?
The Voice of the Customer (VOC) is aggressively evaluated and used to determine needed outputs and hence the optimal process configuration needed to yield those outputs and their necessary inputs for which the best suppliers are identified and allied with.
APPROACH (DMAIC)
Define Measure Analyze Improve Control
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