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GRADUATION PROJECT

(Mid Term Review)

FABRIC AND TRIMS MANAGEMENT AND DEALING WITH THEIR DETENTION.

An effort by: Neelkanth 09/215

Gp details
Triburg Consultants pvt. Ltd. Udhyog vihar, sector 20 Faculty mentors: Dr. D.Samuel Wesley Mr. T. Murugan Industry mentor: Mr. Anurag oberoi Topic : Fabric and Trims management and dealing with their detention.

Products
All types of fashion High fashion, Casual, Semi-formal and formal. All customer classification- Infants , kidswear, Juniors; Missy/Petite/Larger size/Maternity for women ; Regular and special sizes for men. Quality standards based on customers requirements the Acceptable Quality Levels range from 1 to 4 using military standard 105 D/E.

Ann Taylor Loft


Established in 1983 Casual sister to Ann Taylor Moderately priced Mashine washable Clothing made of the highest end fabrics.

Seasons
Spring (Jan-mar) Summer (Apr-jun) Pre-fall (July) Fall (Aug-sep) Winter (Oct-dec) Pre-spring (Dec)

TIME AND ACTION PLAN


G:\New folder\TNA.docx

Triburg organisational structure


G:\New folder\OGN STR.docx

Triburg Associates
Over 125 factories vendor base, located in 15 countries. A capacity network of over 2.5 million units/month committed to Triburg. An average loyalty/association of over 15 years with top 50 vendors. Most vendors are certified by the existing customers.

Contd..
Suppliers: MASTEX, VARDHMAN, VARDHMAN,KS
TEXTILES, NAHAR, ASHOK,HTI ,NEW DIAMOND ,TEX ZONE

Vendors: SPARROW APPARELS(Bottoms),OC (Dress)


,RICHA (Tops), LT KARLE (Bottoms) THEME EXPORT (Tops), TEXPORT OVERSEAS(Bottoms), NSL(Bottoms).

Work in progress
G:\WIN 13 - LR RECAP.xls

Fabric Stock Control


There are three types of stock that a business can hold: Stocks of raw materials (inputs brought from suppliers waiting to be used in the production process). Work in progress (incomplete products still in the process of being made). Stocks of finished products (finished goods of acceptable quality waiting to be sold to customers)

Good stock management by a firm will lower costs, improve efficiency and ensure production can meet fluctuations in customer demand. It will give the firm a competitive advantage as more efficient production can feed through to lower prices and also customers should always be satisfied as products will be available on demand.

However, poor stock control can lead to problems associated with stock-outs. This occurs when a businesses runs out of stocks. This can have severe consequences for the business

Loss of production (with workers still having to be paid but no products being produced) Potential loss of sales or missed orders. This can harm the reputation of the business. In these circumstances a business may choose to increase the amount of stock they hold in reserve (buffer stock). There are advantages and disadvantages of increasing the stock level.

Advantages & Disadvantages


Can meet sudden changes in demand
Less chance of loss of production time because of stock outs

Costs of storage rent and insurance


Money tied up in stocks not being used elsewhere in the business

Can take advantage of bulk buying economies of scale

Large stocks subject to deterioration and theft

Process overview at Triburg

Raw Material Management

Fabric development

Some observations made on fabric detention

Reason of delay

Factors responsible

Suggested measure

Example

Lab Dip

Not desired shade; Communication lapses

Meeting and training of supliers

Occurrence of flare

Approval delays

Rejections, Incomplete submission

Set up the required Approval of sample time for approval of yardage samples at various stages Advance planing for Gsm variation, the right supplier Seam puckering, csv Standardization of specification in consent with all three teams i.e.Merchandising, Quality and Product. Revision in techpack

Quality problems

Priorities for selected suppliers

Changes in specification

Communication lapses

Warehousing
Triburg provides outstanding warehousing and inventory management services, sustained by an up-to-the-minute warehouse management software, allowing our customers to access real time data, instant and accurate reports, RF scanning, and bar-coding among a host of other features at Jebel Ali Free Zone (JAFZ)

Documents
Bill of lading Purchase order Commercial invoice Air way bill

Future Prospects of Project


Working on a particular style number(Product development) Textile mill visits for understanding the time delay caused before fabric ex mill date Observing and adding more detentions of fabric and trims and coming up with proper and innovative remedies

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