Mechanical Seal

Submitted to Mr. Vinay Singh Marwal, H.O.D., Mech. Engg. Submitted By:- Rajul Gupta Roll No:-07ESTME041

Company Profile
Founded in 1999, Arch Pharmalabs has gained

recognition as a world-class provider of full life-cycle API and drug intermediates manufacture for the global pharmaceutical industry.
Arch Pharmalabs received CNBC TV Emerging India

2006 Award as the No.1 Small or Medium Company in the Pharmaceuticals and Chemicals category.

Accreditations

ISO WHO Safety

ISO -9001:2000

WHO-GMP Certification

National Safety Award; 2006 Haryana State Safety Award; 2006

Challenges:
* Leaks from pipe flanges, stuffing boxes of valves/pumps, and joints of all kinds, cost industry great amounts of money.

* The problem of sealing gets tougher all the time as hydraulic systems carry an ever-widening variety of fluids at ever-increasing pressures and temperatures.
* As new fluids are invented, new seals are created.

Sealing System:
Seals are a vital part of any pressurized/nonpressurized systems because they are installed to prevent fluid leakage.

A system can fail completely because of one critical leak.

By preventing or minimizing leakage seals used in the system prevent loss of power, reduced efficiency, and the complete breakdown or failure of components such as pumps, valves, etc.

Industrial Needs:
The pharmaceutical industry demands creative sealing solutions for its unique products and manufacturing processes.
Increasingly strict government and public requirements for product purity and emission controls drives the market toward an ever-increasing demand for mechanically sealed equipment.

MECHANICAL SEAL

Mechanical Seal:
As the name suggests, Mechanical Seal is a sealing device which mechanically controls the escape of a pressurized fluid. It comprises of primary seal in the form of a stationary face against which is rotated another, which is flexibly mounted, The flexible face is sealed to the shaft by a flexible member, when the rotating seal face rubs against the stationary seal face, the rubbing contact is maintained by forces acting in an axial direction. The axial pushing force can be either hydraulic or mechanical sum of both.

SEALING THE LIQUID

Mechanical seals were originally designed to lend a

greater sealing capability than could be achieved using common packing. Before the advent of mechanical seals, pump users relied primarily on rope or braided style packing to achieve a seal around the shaft. A series of pieces or rings were installed into the pump stuffing box and they were compressed tightly so that they created a difficult leak path for the liquid to negotiate in order to leak to atmosphere.

SEALING THE LIQUID

Early packing styles did not seal very well .If leakage was not permitted to occur, the packing would often cause severe damage to the pump shaft. Even with adequate leakage for lubrication, pump shaft wear was a commonly expected occurrence and as the shaft wore it would in turn, cause poor shaft packing life. As leakage becomes more excessive, the gland is tightened to reduce leakage.

SEALING THE LIQUID

With the introduction of mechanical seals, this leakage could be controlled to a much greater degree.
Lets look at the same pump with a mechanical seal installed.

APPLICATION OF MECHANICAL SEALS

CENTRIFUGAL PUMPS
A centrifugal pump is simply a shaft, suspended on bearings with an impeller attached to one end. The impeller is encased in a housing that is filled with a liquid. As the shaft is rotated, centrifugal force expels the liquid out through an orifice, where it is typically piped into a process or another collection point. As the expelled liquid exits the case, additional liquid is added to the case so that a flow develops. That is basically how a centrifugal pump works. The next slide shows a photograph of a typical End Suction Centrifugal Pump.

PUMP SHAFT

IMPELLER

BEARINGS

A LIQUID IS SUPPLIED TO THE PUMP SUCTION CENTRIFUGAL FORCE EXPELS THE LIQUID OUT FROM THE IMPELLER

AS THE PUMP SHAFT ROTATES

CENTRIFUGAL PUMPS
The force of the expelled liquid creates pressure. This liquid under pressure will seek areas of lower pressure. Some form of seal must be applied to keep liquid from leaking around the shaft at the point where it enters the case to drive the impeller. This is where our mechanical seal comes into play. Take a look at the same pump again. Can you see the mechanical seal behind the impeller?

TYPES OF MECHANICAL SEALS

There are obviously many different types and configurations of mechanical seals: Shaft mounted and cartridge Balanced and unbalanced Pusher and non-pusher Single and multiple

THANK YOU