INTERNSHIP Report 2010 - 2012

diploma project

A STUdy ON SKILL MATRIX with special reference to operators at BL INTeRNATIONAL, NOIdA

INTRODUCTION

SKILL MATRIX is a chart or a database where operators past performance on various operations are recorded in a systematic way for the future reference. Skill matrix is updated at a regular interval or after the completion of each style; operators current performance is updated on the database.

OBJECTIVE

To prepare the SKILL MATRIX CHART for the operators working in the company.
To assign the correct operation to the operator according to his skills and grade.

METHODOLOGY
Information regarding the operators and their skills are taken from supervisors . Total number of operators- 80
Grades A+ Number of Operators 15 Salary/Month Rs.5730 Skills Critical Operations- all operations of collar, neck ,neckline, bottom fold ,hem fold, etc. 3, 4, 5 thread overlock, sleeve attach, operations done by flat lock m/c, UBT, double needle lock stitch m/c, SNLS Hemming, attach wash care label, hanging loops, etc

40

Rs.5162

25

Rs.4528

PROJECT SCOPE

This project gives the organization a lot of concrete data regarding the operators skill levels.
It provides the updated knowledge about the operators performance.

SKILL MATRIX

COUNTINUed

INITIAL & FINAL LINE SETUP

RESULT
TOTAL PRODUCTION TIME = 40 DAYS

Initially, ONE DAY PRODUCTION COST ACCORDING TO SKILL MATRIX, ONE DAY PRODUCTION COST

= Rs 4765 = Rs 4642

ONE DAY COST SAVING = ONE DAY PRODUCTION COST ONE DAY PRODUCTION COST (according to skill matrix) = 4765 4642 = Rs 123 TOTAL PRODUCTION COST SAVING = PRODUCTION TIME * ONE DAY COST SAVING = 40 * 123 = Rs 4920

BENEFITS

Line supervisors take minimum time to find and select the most efficient operators for a particular operation. For line balancing, operators can be selected according to the work content. When someone is absent, supervisor can easily find suitable person from the skill matrix table and thus replace.

LIMITATION

Time is the most important constraint in carrying out the operation.

The busy schedule of operators and supervisors. The supervisors are uncomfortable in assessing the skill level of each employee.

diploma project

Utilisation of waste fabric

WASTE
Waste is anything that adds to the time and cost of making of a product but does not add value to the product from the customers point of view.

OBJECTIVE

1. To develop a process to convert the waste fabric into a usable value-added end product . 2.To provide the best alternative for the waste fabric. 3.To give a new dimension to the designer garments by adding the fabric jewellery. 4.To increase the company market value by introducing the fabric jewellery.

methodology

The bins in the cutting department are the base of the project.
Make some utility products and convert the kilos of waste fabric into some usable product.

CAUSES OF WASTE
Sampling Cutting table Sewing department Outsourcing Problems detected during final inspection 1.Mistakes in design communication 2.Craftsmanship problems 1.Wrong color or shade 2.Fabric faults 1.Machine problems 2.Faulty craftsmanship 1.Dying 2.Embroidery 1.Ironing problems 2.Measurement problems

SUGGESTIONS
We suggested the company to manufacture fabric jewellery and stoles for their own brand KAZO . Advantages of fabric jewelleryEco-friendly Washable Light weight Non allergic unlike some metals Trendy and fashionable

The manufacturing cost of the jewellery is approx. Rs 7-8, which can be sold at a higher cost.

COLLAGE

BENEFITS

Tailors those are sitting idle during line setup can be utilised for this work.
Hence, optimum utilization of the manpower , machinery and materials can be achieved.

LIMITATION

Large variety can not be available. Prediction of actual quantity cannot be done. Demand of the buyer cannot be fulfilled.

diploma project

INTRODUCING GARMENT FOLDING TEMPLATE

OBJECTIVE

To introduce a garment folding template for packaging department with the help of cardboard duct tape

METHODOLGY

Introducing a garment folding template, to reduce time and to improve the quality of packing.

To increase the efficiency of packing.

PACKING With AND Without TEMPLATE

WITHOUT

WITH

PROJECT SCOPE

PROCESS OF PACKING THROUGH TEMPLATE

FINALLY THE TOP IS READY TO BE PACKED

RESULT

Folding t-shirts, tops, shirts, etc will be More efficient More faster Minimum wrinkling No rework

THANK YOU