Moulded Case Circuit Breaker Range Tmax

Technical presentation Tmax T Generation Presented by Rajib Rudra

ABB Ltd 06-05 Preliminary version

Preliminary version

Complete freedom

Agenda
1. Characteristics of the SIZES 2. The RANGES 3. CONSTRUCTION characteristics 4. TRIP UNITS 5. ACCESSORIES

Preliminary version

Agenda
T Characteristics of the SIZES
2. The RANGES 3. CONSTRUCTION characteristics 4. TRIP UNITS 5. ACCESSORIES

Preliminary version

Tmax T1-T2-T3: all solutions perfectly coordinated, up to 250A

Iu = 160 A Icu = 36 kA

Iu = 160 A Icu = 85 kA

Iu = 250 A Icu = 50 kA
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Tmax T1-T2-T3: all solutions perfectly coordinated, up to 250A

Double insulation

Switchboards with small depth

Unified fixing supports up to 250 A

Unified accessories

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Tmax T1-T2-T3: all solutions perfectly coordinated, up to 250A

Adjustment of the thermal threshold

Electronic trip unit

Motor protection

Generator protection

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Tmax T4-T5-T6: be free to choose up to 1000A

Iu = 250A, 320A Icu = 200kA

Iu = 400A, 630A Icu = 200kA

Iu = 630A, 800A, 1000A Icu = 100kA

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Tmax T4-T5-T6: be free to choose up to 1000A

Compact and standardised dimensions

High limitation

Interchangeability for the protection trip units

Unified accessories

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Tmax T4-T5-T6: be free to choose up to 1000A

Integrated motor protection

1150V AC and 1000V DC applications

New electronics

EFDP zone selectivity

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Tmax T7: freedom to the nth power

Iu = 800A, 1000A, 1250A, 1600A Icu = 150kA Ics = 100% Icu

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Tmax T7: freedom to the nth power

Two versions

T6

T7

Reduced dimensions

Rapid mounting of accessories thanks to patented connections

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Tmax T7: freedom to the nth power

MCCB with ACB electronics

Interchangeability

Rating plug

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Tmax T7: freedom to the nth power

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Agenda
1. Characteristics of the SIZES

T The RANGES
3. CONSTRUCTION characteristics 4. TRIP UNITS 5. ACCESSORIES

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The ranges
T1 T2 T3 T4 T5 T6 T7

70

70

70

103.5

103.5

103.5

125

T1 T2 T3
Power distribution Zone selectivity Motor protection

16 160A 1.6 160A 63 250A

T4 T5 T6

20 320A 320 630A 630 1000A

(*)

T7

400 1600A

(*)

Applications up to 1000V Switch-disconnectors

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(*) Applications up to 1150V AC

Breaking Capacity & Various Releases

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Definition of Releases

Thermal Magnetic Trip Units: MA : Magnetic Only trip unit with adjustable magnetic thresholds for motor protection TMF: Fixed thermal and fixed magnetic for power distribution TMD: Adjustable thermal (70 100%) and fixed magnetic (10 x In) for power distribution TMA: Adjustable thermal (70 100%) and adjustable magnetic (5 10 x In) for power distribution TMG: Adjustable thermal (70 100%) and low fixed magnetic (3 x In) for generator protection

Microprocessor based Trip Units:

PR221

L=0.4-1 x In S=1-10 x In I=1-10 x In

PR222

L=0.4-1 x In S=1-10 x In I=1-10 x In G=0.2-1x In

PR231

L=0.4-1 x In S=1-10 x In I=1-12 x In

PR331

L=0.4-1 x In S=0.6-10 x In I=1.5-15 x In G=0.2-1x In

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Agenda
1. Characteristics of the SIZES 2. The RANGES

T CONSTRUCTION characteristics
4. TRIP UNITS 5. ACCESSORIES

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Construction characteristics

DOUBLE INSULATION

POSITIVE OPERATION

ISOLATION BEHAVIOUR

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Construction characteristics

ELECTROMAGNETIC COMPATIBILITY

OPERATING TEMPERATURE

ALTITUDE

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Construction characteristics

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Agenda
1. Characteristics of the SIZES 2. The RANGES 3. CONSTRUCTION characteristics

T TRIP UNITS
5. ACCESSORIES

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Preliminary version

Trip units

Trip units
T1
Thermomagnetic TMF TMD - TMA TMG MF - MA Electronic PR221DS/P PR222DS/P PR222DS/PD PR222MP PR223DS PR223EF PR231/P PR232/P PR331/P PR332/P

T2

T3

T4
AC Applications

T5

T6

T7

AC Applications DC
Thermomagnetic TMF TMD - TMA TMG MF - MA Interchangeability
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Thermomagnetic trip units TMF, TMD and TMA

In
T1 1p T1 T2 T3 T4 T5 T6 32 1,6 63 16 16 160 160 160 250 250 320 500 630 800

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Application in: Capacitor protection AC/DC power distribution Transformer protection 400 Hz applications

L
TMF TMD TMA I1 = In I1 = 0,7..1xIn I1= 0,7..1xIn

I
I3 = 10xIn I3 = 10xIn I3 = 5..10xIn

Thermomagnetic trip units TMG

In
T2 T3 T5 16 63 160 250 320 500

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Application in: Protection of long feeders Generator protection 400 Hz applications

L TMG TMG I1 = 0,7..1xIn I1 = 0,7..1xIn

I I3 = 3xIn I3 = 2,5..5xIn

Magnetic only trip units MF - MA

In
T2 T3 T4 10 1 100 100 200 200

I MF MA MA I3 = 13xIn I3 = 6..12xIn I3 = 6..14xIn

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Application in: Motor protection in AC combined with a contactor Protection of loads for which protection against overload is not provided (IEC 60364-4-473) 400 Hz applications

Electronic trip units PR221DS

Protection functions and parameterisation
Protection function Against overload with long inverse time dalay trip and trip characteristic according to an inverse time curve (I2t=constant) according to IEC 60947-2 Standard Trip Threshold Trip Curves

I1 = 0.40 ..1 x In

t1 = 3s-12s *

Against short-circuit with inverse short time delay trip and trip characteristic with I2 = 1 ...10 x In inverse time (I2t=constant) (selectable as an alternative to protection function I)

t2 = 0,1s-0,25s

Against short-circuit with instantaneous trip (selectable as an alternative to protection I2 = 1...10 x In function S)
* For T2 t1 = 3s 6s

istantaneous

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Electronic trip units PR222DS/P

Current sensors
In [A] T4 250 T4 320 T5 400 T5 630 T6 630 T6 800 T6 1000 100

160

250

320

400

630

800

1000

Versions: LSI LSIG

Setting: MAN and ELT (PR010/T) Neutral OFF, 50-100% AUX-SA (250V, 5A) LED alarm and prealarm for L function L alarm output contact

Application in:

Preliminary version

AC distribution plants Capacitor protection Transformer protection Generator protection Protection of long cable lines

Electronic trip units PR222DS/P

Protection functions and parameterisation
Protection function Against overload with long inverse time dalay trip and trip characteristic according to an inverse time curve (I 2t=constant) according to IEC 60947-2 Standard I2t=k t=k Trip Threshold Trip Curves

Manual setting I1 = 0,40.1 x In

t1 = 318s

Against short-circuit with inverse short time delay trip and trip characteristic with inverse time (I 2t=constant) or definite time

I2 = 0,6...10 x In I2 = 0,6010 x In

t2 = 0,050,5s t2 =0,050,5s

Against short-circuit with instantaneous trip

I3 = 1,5.12 x In

istantaneous

Against earth fault with inverse short time delay trip and trip characteristic according to an inverse time curve (I 2t=constant)

I4 = 0,21 x In

t4 = 0,1...0,8 x In

Preliminary version

Electronic trip units PR222DS/PD

Current sensors
In [A] T4 250 T4 320 T5 400 T5 630 T6 630 T6 800 T6 1000 100

160

250

320

400

630

800

1000

Versions: LSI LSIG

Setting: MAN and ELT (PR010/T) Neutral OFF, 50-100% AUX-SA (250V, 5A) LED alarm and prealarm for L function L alarm output contact Modbus integrated dialogue

Application in:

Preliminary version

AC distribution plants Capacitor protection Transformer protection Generator protection Protection of long cable lines

Electronic trip units PR331/P

Protection functions and parameterisation
Protection functions Against overload with long inverse time dalay trip and trip characteristic according to an inverse time curve (I 2t=constant) according to IEC 60947-2 Standard
2 Against short-circuit with inverse short time I t=k delay trip and trip characteristic with inverse time (I 2t=constant) or definite time t=k

Trip thresholds

Trip curves

I1 = 0.40.1 x In

t1 = 3...144s

I2 = 0.6...10 x In I2 = 0.6...10 x In

t2 = 0.1.0.8s t2 = 0.1.0.8s

Against short-circuit with instantaneous trip

I3 = 1.5.15 x In

instantaneous

Against earth-fault with inverse short time delay trip and trip characteristic with inverse time (I 2t=constant) or definite time

I 2t=k t=k

I4 = 0.2...1 x In I4 = 0.2...1 x In

t4 = 0.1.0.8s t4 = 0.1.0.8s

Preliminary version

Electronic trip units PR332/P

Current sensors
In [A] T7 800 T7 1000 T7 1250 T7 1600 400 630 800

1000

1250

1600

Versions: LI LSI LSIG LSIRc

Application in:

Preliminary version

AC distribution plants Capacitor protection Transformer protection Generator protection Protection of long cable lines

Setting: MAN and ELT (BT030, PR330/D-M) Neutral OFF, 50-100-200% f = 50-60Hz setting Rating plug Alarm and prealarm LEDs i-TEST Fine tunning for L time dependent or I2t constant G protection wireless bluetooth communication modbus dialogue thermal memory zone selectivity data logger wide display

Electronic trip units PR332/P

Protection functions and parameterisation
Protection functions Against overload with inverse long-time I 2t=k delay trip according to IEC 60947-2 Standard (I2t=k) or in accordance with the IEC 60255-3 t=f(a) Standard (t=f(a))
2 Against short-circuit with inverse short time I t=k delay trip and trip characteristic with inverse time (I 2t=constant) or definite time t=k

Trip threshold I1 = 0.41 x In I1 = 0.41 x In I2 = 0.610 x In I2 = 0.610 x In

Trip curves t2 = 3144s t2 = 3144s t2 = 0.050.8s t2 = 0.050.8s

Zone selectivity

Against short-circuit with instantaneous trip

I3 = 1.515 x In

instantaneous

Against earth-fault with inverse short time delay trip and trip characteristic with inverse time (I 2t=constant) or definite time

t=k t=k

I4 = 0.21 x In I4 = 0.21 x In

t4 = 0.11s t4 = 0.11s

Rc OT U
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Against residual current fault with definite time-delay trip

I = 0.330A

td = 0.06..4,8s

Against overtemperature of the trip unit with instantaneous trip

Trip unit temperature over 70C

instantaneous

Against unbalanced phase with definte timedelay trip

I6 = 5%..90% x I1

t6 = 0.5..60 s

Electronic trip units PR332/P data logger function

Data logger: a professional built-in fault recorder.
Standard in PR332/P

Recording of 8 measurements (currents and voltages); Configurable trigger (i.e. During a fault); Sampling frequency up to 4.800Hz; Recording time up to 27s (600Hz sampling); Output data through SD-Pocket or SD-TestBus2. Exclusive from ABB SACE.
500 400 300 200 100 0 -100 -200 -300 -400 -500 time Voltage L1-L2 Neutral Current phase 1 Current phase 2 Current phase 3

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Electronic trip units Accessories

FDU front display unit

Display of currents, alarms and settings for PR222DS/P, PR222DS/PD, PR223DS and PR223EF

T4-T5-T6

PR010/T
Test and configuration unit

T4-T5-T6-T7

PR021/K
Signalling unit

T4-T5-T6-T7

TT1 test unit

Test of opening solenoid operation for PR221DS, PR222DS/P, PR222DS/PD, PR223DS and PR223EF
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T4-T5-T6

Electronic trip units Accessories

VM210 Unit T4-T5-T6

Device for the voltage measurement for PR223DS and PR223EF

IM210 Unit
Device for the advanced zone selectivity with open circuit-breakers for PR223EF

T4-T5-T6 HMI30 Unit

Interface device on the front of switchgear

T4-T5-T6-T7

PR212CI contactor control unit

Contactor opening control with PR222MP

Preliminary version

T4-T5-T6

Electronic trip units Accessories

EP010-FBP E-plug Interface

Adapter for for field bus plug systems

T4-T5-T6-T7

BT030 wireless communication module

Allows communication to a PDA or personal computer trough a Bluetooth port or PR222/P, PR222/PD, PR223DS, PR223EF, PR232/P, PR331/P and PR332/P

T4-T5-T6-T7

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Trip units

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Trip units

Agenda
1. Characteristics of the SIZES 2. The RANGES 3. CONSTRUCTION characteristics 4. TRIP UNITS

T 5. ACCESSORIES

Preliminary version

Tmax T1-T2-T3: Mechanical accessories

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Tmax T4-T5-T6: Mechanical accessories

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Tmax T7: Mechanical accessories

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Tmax T1-T2-T3: Connection terminals

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Tmax T4-T5-T6: Connection terminals

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Tmax T7: Connection terminals

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Residual current releases

RC221
Sizes Type Technology Action Prymary operating voltage (1) Operating frequency Self-supply Test operation range (1) Rated service current Adjustable trip thresholds Adjustable trip times Tolerance over trip times Local trip signlling SA with changeover contact for trip signalling Input for remote opening NO contact for signalling pre-alarm NO contact for signalling alarm Indication of pre-alarm froml 25% I n (tollerance 3%) Indication of alarm timing Automatic residual current relay reset Type A for pulsed alternating current, AC for alternatinf current Selective type Butto for insulation test Power supply from above and below Assembly with three-pole circuit breakers Remote release device Conversion kit of circuit-breaker with residual current from fixed to plugin
(1) Operation dow n to 50V Phase-Neutral

RC222
for T1-T2-T3
"L" shape with microprocessore trip coil 85...500 45 66

for T1-T2-T3
"L" shape with microprocessore trip coil [V] [Hz] 85...500 45 66

for T4 and T5
underneath with microprocessore trip coil 85...500 45 66

85...500 [A] [A] [s] up to 250 A 0,03 - 0,1 - 0,3 - 0,5 - 1 - 3 instantaneous 20%

85...500 up to 250 A 0,03 - 0,05 - 0,1 - 0,3 - 0,5 - 1 3 - 5 - 10 inst. - 0,1 - 0,2 - 0,3 - 0,5 - 1 - 2 - 3 20%

85...500 uo to 500 A 0,03 - 0,05 - 0,1 - 0,3 - 0,5 - 1 3 - 5 - 10 inst. - 0,1 - 0,2 - 0,3 - 0,5 - 1 - 2 - 3 20%

more

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Residual current releases

RC223 (type B)
Sizes Type Technology Action Primary operating voltage (1) Operating frequency Adjustable frequency thresholds Self-supply Test operation range (1) Rated service current Adjustable trip thresholds Adjustable trip times Tolerance over trip times Local trip signalling SA with changeover contact for trip signalling Input for remote opening NO contact for signalling pre-alarm NO contact for signalling alarm Indication of pre-alarm froml 25% I n (tolleranza 3%) Indication of alarm timing Automatic residual current relay reset Typo B for pulsed alternated current, alternated current, and continous current Type AE for remote release Selective type Butto for insulation test Power supply from above and below Assembly with three-pole circuit breakers Assembly with four-pole circuit breakers Remote release device Conversion kit of circuit-breaker with residual current from fixed to plug-in
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(1) Operation up to 50 V Phase-Neutral

for T4
underneath microprocessor based trip coil [V] [Hz] 110 500 50-60 0 - 400 - 700 - 1000

[A] [A] [s] 110 500 up to 250 A 0,03 - 0,05 - 0,1 - 0,3 - 0,5 - 1 istantaneous - 0,1 - 0,2 - 0,3 - 0,5 - 1 20%

more

Tmax T1-T2-T3: Residual current releases

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Tmax T4-T5: Residual current releases

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