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Slide 1
28.08.2013
Siemens AG 2010 - Subject Industry to change without prior notice Sector DT MC GMC
Comprehensive engineering options Numerous motor engineering options for network and converter operation from convenient motor selection through to mechanical systems From basic drives through to complex multi-axis applications Through the selection of application-oriented drive and controller solutions Total integration and excellent usability Through intuitive guidance via the workflow through to specific entries ensuring fast optimization
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28.08.2013
Target groups
Overview V3.3 Innovations
SIZER - fast and convenient drive engineering: For mechanical project engineers For electrotechnical project engineers For promoters For technical consultants For sales engineers
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28.08.2013
Mechanical systems: Chassis, lifting unit, roll conveyor, belt conveyor, chain conveyor, rack and pinion, ball bearing screw, horizontal rotating mechanism, winder, cross-cutter, linear feed axis Motors: Standard induction motors (1LA, 1LG, 1LE, 1PQ, 1MJ, 1LH, 1RA, 1RN, 1RQ, 1PS), gearbox motors (2KJ), asynchronous servomotors (1PH, 1PL), synchronous servomotors (1FT, 1FK), torque motors (1FW), linear motors (1FN) Drives: SINAMICS G110, G120, G120D, G130, G150, S110, S120 (built-in units and Cabinet Module), S150; DYNAVERT T; SIMATIC ET200 S FC, ET200 pro FC; MICROMASTER 4 Motor starters: ET200 S, ET200 pro, ECOFAST, AS-i compact starters, branch circuits, M200D Options, accessories: For example, cables and connections, reactors, filters Controllers: SINUMERIK sl, SIMOTION, SIMATIC technology
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28.08.2013
Engineering steps
Overview V3.3 Innovations
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Chassis Lifting unit Roll conveyor Rack & pinion Ball bearing screw Axis winder
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Accessories
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Motor and Gearbox Engineering Converter / Motor Starter Engineering 2. Definition of mechanical features
Accessories
Motor and Gearbox Engineering Converter / Motor Starter Engineering Technical assessment of the application Accessories
Converter selection
Accessories engineering
Mechanical System Description Selection of accessories
Accessories
Motor and Gearbox Engineering Converter / Motor Starter Engineering Drive control engineering
Accessories
Drive engineering
Overview V3.3 Innovations Ambient conditions, load data, traversal profiles
SIZER
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1 kn2
Techn. Data
Characteristics
Technology
Engineering of the complete drive solution: Motor and gearbox, drive components, cables and connections, options and accessories ...
Load curves
Motor characteristics
Line harmonics
3D models
Parts list
Results
What ?
Overview V3.3 Innovations
Purpose ?
Technical assessment of the application Assessment of utilization and reserves Network compatibility assessmt Wiring check
Characteristics, torque curves, travel curves Performance calculation Control modules Line harmonics calculation Configuration, DRIVE-CliQ topology Parts list, technical data
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28.08.2013
Engineering support
Overview V3.3 Innovations
The Guided Tour shows the sequence of operations. Sample projects are offered. The Online Help provides support through comprehensive physical and technical background knowledge.
Slide 13
28.08.2013
Sources of supply
SIZER is available on DVD, order number Overview V3.3 Innovations
6SL3070-0AA00-0AG0 Service fee: 30. The SIZER is provided on the Internet at:
http://www.siemens.de/sizer
More detailed information on the SIZER and free downloads are provided in the Product Information System at:
http://support.automation.siemens.com/WW/view/de/10804987/130000
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28.08.2013
SIZER considers the specific engineering options (e.g. encoder, external fan, brake) for induction motors. Further options are set up with the relevant product configurators: The 1LA/1LG/1MJ/1LE/1PQ/1LL/1LH/1RN/1RQ induction motors and 1FW4 torque motors are configured using the DT Configurator (via online connection in the SIZER interface): www.siemens.de/dt-konfigurator The 2KJ gearbox motors are configured via the MOTOX Configurator (via data exchange):
http://sd.nes.siemens.de/sales_2003/support/tools/html_00/index.html
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28.08.2013
Consideration of the new efficiency classes IE1/2 for standard induction motors
Detailled motor optimization according to the type for standard ASM Engineering of the Ex-Standard ASM at SINAMICS G120 for ATEX Zones 2, 21, 22 Default for terminal boxes changed from "above" into "laterally right" for high-performance ASM Extension for the 1PS motor (integration of 690 V motors > 190 kW, integration of 60 Hz data) Integration of the 1FN6 linear motor for controlled operation at 400V and uncontrolled operation at 400V/480V Type discontinuation of the 1FN1 linear motor Integration of the 1FW3 torque motor SH280 Redesign Extension for 2KJ gearbox motor (engineering for JLoad/JExternal > 10, max. braking increased to 3600/h) Changing option for basic data 2 with convenient motor selection with direct order number specification
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28.08.2013
Clean Power version with integrated Line Harmonics Filter (L01) for G150
Integration of the G120P with Power Module PM230 and Control Unit CU230P in DP/PN or HVAC version Integration of the Control Unit CU320-2 for S120 Integration of the motor starter M200D ASi Std, PROFIBUS and PROFINET
Controllers
Extensions for SIMOTION Multiple axis technology selection Version selection for SIMOTION P Type discontinuation of C230-2 Extensions for SINUMERIK Handheld unit selection (several connection boxes on one controller, spiral cable as an alternative to) the straight cable) SINUMERIK 802D sl: Provision of reactor / filter packages for the S120 Active Line Module, interlocking of Basic Line Module and 1FT7, 1PH8 motors Extension for machine control panels MCP483 PN and MCP310 PN Option selection simplified through the input of inclusions / exclusions Slide 17 28.08.2013 Industry Sector DT MC GMC
General functions
Automatic drive conversion (version engineering) in alternative drive systems System optimization for engineered drive systems used to determine the motor featuring the smallest size for the power module selected
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28.08.2013
Drives
Controllers
1.
Load types
2.
Select type, shaft end, degree of protection, paint coat (see below) Select add-on gearbox
Overall functions
Select gearbox required
1FT6, 1FK7: Smooth, IP 65, anthrazite planetary gear 1FT7: IM B5 flange 1, smooth, IP 65, dark pearl gray planetary gear 1FK7: with fitted key, IP 64, anthrazite spur, flat, bevel, worm gear Slide 19 28.08.2013 Industry Sector DT MC GMC
Drives
Controllers The encoder selection is controlled via the max. speed. When engineering the load, this is Load types
done via the max. load data speed; the max. speed can be directly specified for the basic
motor selection. The encoders that can be selected in this way are offered in the basic data 2.
Overall functions
The max. encoder speeds are stated in the Online Help. Specify max. speed
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28.08.2013
Standard ASM
The motors are subdivided into efficiency classes according to the standard. Overview Motors
Drives
Controllers
Load types
Overall functions
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28.08.2013
Drives
Controllers
Load types
Overall functions
Slide 22
28.08.2013
Drives
Controllers
Load types
Overall functions
Slide 23
28.08.2013
Load types
Overall functions
Drives Drives Controllers Clean Power version with integrated Line Harmonics Filter for G150
Load types
Overall functions
Slide 25
28.08.2013
SINAMICS G120P
Integration of the G120P with Power Module PM230 and Control Unit CU230P in DP/PN or Overview Motors
HVAC version
Overall functions
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28.08.2013
Load types
Overall functions
Slide 27
28.08.2013
Motor starter
Extension of the motor starter by M200D AS-i Standard, PROFIBUS and PROFINET Overview Motors 1. Data requested from the motor
Load types
Overall functions
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SIMOTION
Multiple selection for selecting the technology
Overview Motors
Drives
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28.08.2013
SINUMERIK
Overview Motors
Handheld unit selection (several connection boxes on one controller, spiral cable as an alternative to the straight cable)
Drives
Overall functions
Reactor / filter package for S120 Active Line Module for SINUMERIK 802D sl
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28.08.2013
SINUMERIK
Option selection simplified through the input of inclusions / exclusions
Overview Motors
Drives
Overall functions
Slide 31
28.08.2013
Drives
Overall functions
Slide 32
28.08.2013
Jerk limitation
Overview Motors
Jerk limitation for applications with linear movement (chassis, lifting unit, conveyor, rack & pinion, ball bearing screw)
Drives
Overall functions
Further information:
Slide 33 28.08.2013 Industry Sector DT MC GMC
Mechanical settings
Overview Motors
Automatic spindle intertia determination JLoad/JMotor ratio settable for motor engineering
Spindle inertia Spindellnge calculated on berechnet the basis of the Spindeltrgheit spindle length
Drives
Overall functions
Slide 34
28.08.2013
Drive conversion
Overview Motors
Drives
Controllers
Load types
Overall functions
Further information:
Slide 35 28.08.2013 Industry Sector DT MC GMC
System optimization
Overview Motors
System optimization for engineered drive systems used to determine the motor with the smallest size for the power module selected using the power module current
1. Call up function via the menu Tools > System optimizations
2. Select the drive to be optimized
Drives
Controllers 3. The motor is automatically recalculated for the power module selected 4. Result: - A message is output if the motor has already the optimum size - The motor wizard is automatically opened and the motor featuring the optimum size is displayed
Slide 36 28.08.2013 Industry Sector DT MC GMC
Load types
Overall functions
Drives
Controllers
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28.08.2013
Component filter
The user view components (mechanical systems, drive systems, motors, load types, Overview Motors
Drives
Controllers Create / modify / delete filter Load types Overall Overall functions functions
Slide 38
28.08.2013
Library
Library function for the reuse of components (e.g. mechanical systems, Overview Motors drive systems) from existing projects (V3.0 or later). Time saving through the reuse of existing projects and project parts
Drives
Controllers
Further information:
Slide 39 28.08.2013 Industry Sector DT MC GMC