START UP

Start up procedures given by OEM are based on the design features and safe industry practices.
They should also conform with statutory norms

START UP

Safety of equipment and operating personnel are not to be compromised

START UP

Short term and long term impact of deviations on equipment health call for in-depth understanding

START UP
Deviations Consequential Inadvertent Deliberate

START UP
Consequential Deviations
Arising out unexpected events or equipment performance

Tripping/breakdown of equipments

START UP
Inadvertent Deviations Arising out of actions due to lack of information /understanding or slips Abnormal parameters Omission in procedures

START UP
Deliberate Deviations Arising out of compulsion Water Chemistry Steam rolling

START UP
Effects Immediate Slow progressing effects Concealed or undetected

600

3500.0

Unit load

3000.0 500

TOTAL FUEL FLOW

SH Outlet Temperature ( L ) SH Outlet Temperature ( R )

2500.0 400

TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R)

2000.0
300

SH DESH I/L TEMP (R) SH DESH O/L TEMP (L)

1500.0

SH DESH O/L TEMP (L) SH DESH O/L TEMP (R)

200 1000.0

SH DESH O/L TEMP (R) SH O/L L

SH O/L R TURBINE SPEED

100

500.0

FW Flow STEAM FLOW

0.0

73

145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

600

3500
Unit load BOILER LOAD INDEX COAL FLOW MILL-A TOTAL FUEL FLOW SH Outlet Temperature ( L ) SH Outlet Temperature ( R ) COAL FLOW MILL-B COAL FLOW MILL-C COAL FLOW MILL-D TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R) SH DESH I/L TEMP (R) SH DESH O/L TEMP (L) SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) DRUM PRESSURE SH O/L L SH O/L R TURBINE SPEED FW Flow STEAM FLOW

500

3000

2500
400

2000 300 1500 200 1000

100

500

0 1

0 73 145 217 289 361 433 505 577 649 721 793 865 937 1009108111531225129713691441

600

3500
Unit load BOILER LOAD INDEX COAL FLOW MILL-A TOTAL FUEL FLOW SH Outlet Temperature ( L ) SH Outlet Temperature ( R ) COAL FLOW MILL-B COAL FLOW MILL-C COAL FLOW MILL-D TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R) SH DESH I/L TEMP (R) SH DESH O/L TEMP (L) SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) DRUM PRESSURE SH O/L L SH O/L R TURBINE SPEED FW Flow STEAM FLOW

500

3000

2500 400 2000 300 1500 200 1000

100

500

0 1

0 73 145 217 289 361 433 505 577 649 721 793 865 937 1009108111531225129713691441

600

3500.0

Unit load

3000.0 500

TOTAL FUEL FLOW

SH Outlet Temperature ( L ) SH Outlet Temperature ( R )

2500.0 400

TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R)

2000.0
300

SH DESH I/L TEMP (R) SH DESH O/L TEMP (L)

1500.0

SH DESH O/L TEMP (L) SH DESH O/L TEMP (R)

200 1000.0

SH DESH O/L TEMP (R) SH O/L L

SH O/L R TURBINE SPEED

100

500.0

FW Flow STEAM FLOW

0.0

73

145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

600

Unit load

500

BOILER LOAD INDEX

COAL FLOW MILL-A

TOTAL FUEL FLOW

SH Outlet Temperature ( L )

400

SH Outlet Temperature ( R )
COAL FLOW MILL-B

COAL FLOW MILL-C

COAL FLOW MILL-D

300

TOTAL SH SPRAY
SH DESH I/L TEMP (L)

SH DESH I/L TEMP (R)

SH DESH I/L TEMP (R)

SH DESH O/L TEMP (L)

200

SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R)
DRUM PRESSURE

100

SH O/L L
SH O/L R

73

145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

600

200

180

500 160

140 400
120

Unit load
SH Outlet Temperature ( L )

SH Outlet Temperature ( R )
SH DESH I/L TEMP (L)

SH DESH I/L TEMP (R)

300

100

SH DESH I/L TEMP (R)

SH DESH O/L TEMP (L) SH DESH O/L TEMP (L)

80
200 60

SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) Drum Pr MS PR R

40 100 20

73

145 217 289 361 433 505 577 649 721 793 865 937 1009 1081 1153 1225 1297 1369 1441

Fulll Load at 13:00

Drum Level Hi 225 mm Load

Turbine Speed

Drum Level Lo -225 mm

Rolling to 600 RPM at 07:32
Rolling to 3000 RPM at 08:17

1 st Mill Cut in at 09:22

Synchronised at 09:32

Steam

Flue Gas Feed Water

Counter Flow Feat Exchanger

Temp
Temp Flue Gas

Steam

Flue gas

Steam

Flue gas
Steam

T
Steam Flue gas

600

3500
Unit load BOILER LOAD INDEX COAL FLOW MILL-A TOTAL FUEL FLOW SH Outlet Temperature ( L ) SH Outlet Temperature ( R ) COAL FLOW MILL-B COAL FLOW MILL-C COAL FLOW MILL-D TOTAL SH SPRAY SH DESH I/L TEMP (L) SH DESH I/L TEMP (R) SH DESH I/L TEMP (R) SH DESH O/L TEMP (L) SH DESH O/L TEMP (L) SH DESH O/L TEMP (R) SH DESH O/L TEMP (R) DRUM PRESSURE SH O/L L SH O/L R TURBINE SPEED FW Flow STEAM FLOW

500

3000

2500
400

2000 300 1500 200 1000

100

500

0 1

0 73 145 217 289 361 433 505 577 649 721 793 865 937 1009108111531225129713691441

360 o C 340 o C

700 o C

Steam

Flue gas

670 o C

360 o C 340 o C 230 o C

900 o C

700 o C

Steam

Flue gas

450000000

200

400000000

% Increase in heat input with minimum oil Pressure/Flow on starting a mill with minimum load

180

350000000

160

140 300000000 120 250000000 100 200000000 80 150000000 60

Heat input with Min Flow kCal/Hr
Heat inputon starting mill with minmum oil pressure % increse in heatinput on starting mill with minimum oil pressure

100000000

40

50000000

20

0 1 3 5 7 9 11 13 15

Number of Oil burners

450000000

200

400000000

% Increase in heat load with Maximum oil pressure/Flow on starting a mill with minimum load

180

350000000

160

140 300000000 120 250000000 100 200000000 80 150000000 60

% increse in heatinput on starting mill with maximum oil pressure Heat inputon starting mill with maximum oil pressure Heat input with Max Flow kCal/Hr

100000000

40

50000000

20

0 1 3 5 7 9 11 13 15

Number of Oil burners

450000000

200

400000000

% increase in heat input with minimum oil pressure/Flow on taking mill with minimum load

180

350000000

160

140 300000000 120 250000000 100 200000000

% increse in heatinput on starting mill with minimum oil pressure

% increase in heat input with miaximum oil pressure/Flow on taking mill with minimum load
150000000

80

% increse in heatinput on starting mill with maximum oil pressure

60

100000000

40

50000000

20

0 1 3 5 7 9 11 13 15

Number of Oil burners

450000000

200

400000000

% Increase in heat input with minimum oil Pressure/Flow on starting a mill with minimum load

180

350000000

160

140 300000000 120 250000000

Heat input with Min Flow kCal/Hr Heat input with Max Flow kCal/Hr Heat inputon starting mill with minmum oil pressure Heat inputon starting mill with maximum oil pressure % increse in heatinput on starting mill with minimum oil pressure % increse in heatinput on starting mill with maximum oil pressure

200000000

% Increase in heat load with Maximum oil pressure/Flow on starting a mill with minimum load

100

80 150000000 60

100000000

40

50000000

20

0 1 3 5 7 9 11 13 15

Number of Oil burners