INDUSTRIAL TRAINING PRESENTATION

BY

SEISWARAN PANDEIN 06DKM11F2003

Lekir Bulk Terminal (Lumut Port)
AT

 Consequent to the in-principle indicative approval of the State

Government of Perak of the Lekir Coastal Development Project ("Lekir Coastal Project") in 1996, two companies were formed by three partners to promote, develop and implement the Lekir Coastal Project, which comprised two related developments: Desa Kilat Sdn. Bhd. (DKSB) The promotion and development of the Lekir Coastal Project comprising the reclamation of land from the sea in the form of islands and the sale of these islands. Total area available for reclamation was 20,000 acres. Lekir Bulk Terminal Sdn. Bhd. (LBT)

 LBT executed a Jetty Terminal Usage Agreement with

TNB Janamanjung Sdn. Bhd. in August 1999 for the provision of coal unloading and delivery services to the Power Station, thus securing an anchor customer. LBT commenced the construction of Phase I of the dry bulk terminal in May 2000, comprising berths able to accommodate Capemax and Panamax vessels with water depths alongside of 20m ACD, a 2,000m trestle, 2 grab discharge cranes, mechanised handling equipment and controls and appropriate onshore support facilities.

Maintenance details
1) Daily substation inspection ES1 and ES2 (11kV)
Purpose : To ensure the substation is in good condition

To take the readings of the feeder supply from TNBJ

To rectify any faults in the substation 2) Inspection on Shipunloader Transformer Temperature. Purpose : To ensure the transformer temperature maintains

within 40 50 degree celcius.

 2) Weekly fire Pump house Inspection Purpose :

To ensure the running condition of the jockey Pump,

standby Pump and Fire duty pump in the pump house is on good condition To test run the 3 pumps to maintain its working condition and to rectify any faults or failure within the system.

 3) Weekly gen set inspection Purpose : To test run on gen set to ensure the gen set is in good

condition and the running condition is satisfactory. Type of gen set 1) samsoon feeder gen set 2) Electrical substation 1 and 2 Gen set 3) shipunloader 1 gen set

Info : SUL Gen Set Brand : VIBRO POWER Power : 398 KW Voltage : 500 Volt

Electrical substation 1and 2 gen set Brand : VIBRO POWER Power : 153 KW Voltage : 433 Volt

Samsoon feeder gen set Brand : VIBRO POWER Power : 153 Kw

4) Weekly waste water treatment inspection Purpose : To ensure the system in WWTP is in good condition To ensure any faults and parts failure to be rectified immediately

Info Primary sedimentation pond Function : first stage of treatment and will transfers water into

the primary pond.

Secondary sedimentation pond Function : second stage of water treatment and transfers in to

clarified pond.

 Clarified pond Function : transfers water into the Coagulation pipe to be

added with chemicals (NAoH and DoA)

Aquarius DP 100 Function : Controls the quality of water in the coagulation

pipe and Clarified pond

 5) Wire rope brooming Purpose : To prepare the wire rope for Grab

Info : Wire rope Brand : Usha Siam Diametre : 44mm Grade : EEIPS Type : Galvanized Weight : 2600Kgs From : Bangkok Length used for Grab : 18.4 metres

 5) Changing Grab Wire rope Purpose : The old set of wire rope had broken wires and strands causing

the wire rope becomes ineffective Grab Wire rope has to be changed when it has reached 45 MT. Info Grab Brand : Nemag Capacity : 30m^3 Dead Weight : 15500Kg Bulk Cargo : Coal Lifting Capacity : 40 tonnes

 Wire rope
Brand

: Usha Siam Diameter : 44mm Grade : EEIPS Type : Galvanized Weight : 2600Kgs From : Bangkok Length used for Grab : 18.4 metres

 6) Dismantle Gear Box 3 at Trestle Conveyor

Purpose : The input shaft has bent due to that the gear box starts shaking thus causing leakage of oil and damaged the pinion shaft. Info : Info The gear box is a helical gear type. Helical gears are used to provide more torque to drive the conveyor.

Motor Brand : SCHORCH Power : 315 KW Voltage : 415 Volt Frequency : 50 Hz Gear box Brand : FLENDER Oil used : Shell Omala 460 Power : 284 KW Voltage : 415 Volt Frequency : 50 Hz

 7) ) To Check and rectify scrapper at Berth conveyor and Trestle

conveyor chute.

Purpose To adjust the distance between the scrapper and the Pulley To ensure the scrapper is in good condition (wearness)

Info Scrapper Brand: XHD MARTIN DURT TRACKER Max Belt Speed : 6.1 M/s Max Service Temperature : 82 degree celcius Min head Pulley Diameter : 400 mm Mounting Distance from Pulley : 120mm Wear Life : Pre cleaner : 165mm : Secondary Cleaner : Thungsten Carbide : 25mm : Other Blades : 50mm

 Info Scrapper

Brand: XHD MARTIN DURT TRACKER

Max Belt Speed : 6.1 M/s Max Service Temperature : 82 degree celcius

Min head Pulley Diameter : 400 mm

Mounting Distance from Pulley : 120mm Wear Life

: Pre cleaner : 165mm

: Secondary Cleaner : Thungsten Carbide : 25mm : Other Blades : 50mm