*BRIQUETTING*

The process of transforming finely divided particles into particles of a larger size by the introduction of outside forces. .

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TECHNO ENVIRO SERVICES PVT LTD

VISAKHAPATNAM STEEL PLANT

Lime Briquetting Useful Industrial Material Recycling Process Successfully Implemented AT VISAKHAPATNAM STEEL PLANT

Production Started in 1996 By our Associates AVANI LIME TECH PVT LTD .
The Briquetting rolls are 18" (457.2mm) in diameter and 6" (152.4 mm) wide, with half-briquette cavities machined into their circumference faces. Calcium Stearate is added as a Binder & Lubricant Briquettes Shape: Almond shape Size along major axis: 50mm Size along minor axis: 25mm Thickness: 20mm

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Reasons Industrial Materials Recycling

Preserves our Natural Resources by Decreasing the demand for Virgin Materials Conserves Energy and Reduces Greenhouse Gas Emissions by Decreasing the demand for Products made from Energy Intensive Manufacturing Processes . Save Money by Decreasing Disposal Costs for the Generator and Decreasing Materials Costs for End Users Minimize or Eliminate Dust Improve House Keeping Specifically at BSL, Stop (-) 10 mm Lime going in the Converter

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TECHNO ENVIRO SERVICES PVT LTD

PROBLEM & SOLUTION

When limestone is calcined in kilns for quicklime 10 to 20 per cent of the stone abrade & emerge as fines . Handling and shipping the fines is difficult There are various industrial processes to use fines More practical alternative IS

#Quicklime fines into Briquettes#

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PROCESS
Lime briquetting is a process of compaction of lime fines into briquettes of a size similar to the premium product in almond shapes. . In this form, the full volume of fines can be reclaimed and used along with the top-quality lime.
This can significantly improve plant productivity and cut unit costs by making use of raw material.

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Binders & Lubricants

Binders or Lubricants are additives that increase the

strength of the briquette by helping to hold the particles together.

.

Lubricants are mixed into the feed material before briquetting and provide a denser briquette by reducing friction between particles during compaction.

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The Briquetting Machines The basic components of a roll-type briquetting Machines are two rotating rolls , with half-briquette cavities cut into the circumference of each. The cavities on opposing rolls match up as the rolls turn, momentarily forming whole cavities as both halves simultaneously pass through the roll centre-line. . Loose material is fed between the rolls at their nip region (where the rolls come together), filling the cavities just prior to closure. Pressure applied to the material by the closing of the cavities compresses the materials into a solid mass. As each cavity passes beyond roll center-line, its two halves naturally move apart, allowing the formed briquette to slide out and discharge from the machine.

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TYPICAL FLOW DIAGRAM

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TYPICAL FLOW DIAGRAM

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TECHNO ENVIRO SERVICES PVT LTD

BOKARO STEEL PLANT

Briquetting Plant

At Bokaro Steel Plant in the RMP area one Quick Lime Fines Briquetting Plant was commissioned in the year 1990 . product mix it is lying and due to change in the inoperative for more than 20 years Lime Fines Briquetting System was Designed, Manufactured & Commissioned by Macmet

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TECHNO ENVIRO SERVICES PVT LTD

BOKARO STEEL PLANT

Briquetting Plant

PROBLEM
Briquetted lime produced had the crush strength less . than that of natural pebble lime As a result, briquettes would suffer breakage and disintegration during material handling breaking into powder half way to the user departments , SMS I & II.

This exactly what CAUSED the RMP

SYSTEM TO FAILURE
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BOKARO STEEL PLANT

Briquetting Plant

Material Flow Diagram

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TECHNO ENVIRO SERVICES PVT LTD

BOKARO STEEL PLANT

Briquetting Plant

Briquetting Flow Diagram

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TECHNO ENVIRO SERVICES PVT LTD

BOKARO STEEL PLANT

Briquetting Plant

Condition of 1st Machine

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BOKARO STEEL PLANT

Briquetting Plant

Condition of 2nd Machine

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TECHNO ENVIRO SERVICES PVT LTD

BOKARO STEEL PLANT

Briquetting Plant

PRESENT STATUS OF LIME FINES BSL

At present the entire (-) 10 mm quick lime not separated at any stage, thus being fed in the Converters. . problem at all the area involved The fines are generating pollution i.e. Lime Receiving Building, Junction Houses, and SMS I & II. There are approximately 75 tons per day (-) 10 mm lime is generated. The Guaranteed generation has been advised of 50 tons

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TECHNO ENVIRO SERVICES PVT LTD

BOKARO STEEL PLANT

Briquetting Plant

APPROX TOTAL COST OF WORK INCLUDING SUPPLIES Rs 8, 15, 00,000/PROCESSING COST PER TONNE (based on 50 tons/day) Rs 5,000/Ton COST of Production of Lime . for BSL Rs 10,500/Ton Cash Accruals per Annum Rs 10 crores Material Recovery per Annum 18,250 Tons

CLEAN ENVIRONMENT NO FINES ADDED TO CONVERTORS OLD PLANT VALUE REALISATION

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LIME DISCHARGING BUILDIND

STATUS

System is not working at all No Proper Skirting

.

All Dampers failed

Purging System failed Bags are removed or choked

Air Compressor not working

Suction also seems to be less
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LIME DISCHARGING BUILDIND

SULUTION We will do total System Up gradation . Capital Repair Replacing the type of Bags and size New latest Air Purging System New Air Compressor with Drier Will do O & M with spares
AND

Guarantee less then 50 mg/Nm3 Stack emission For a lumsum per month charges including cost of finance and O&M
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TECHNO ENVIRO SERVICES PVT LTD

LIME DISCHARGING BUILDIND INDUSTRIAL VACUUM CLEANING SYSTEM

We will
INSTAL INDUSTRIAL VACUUM CLEANING & RECOVERY SYSTEM . ON BUILT OPERATE & TRASFER BASIS

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TECHNO ENVIRO SERVICES PVT LTD

LIME DISCHARGING BUILDIND INDUSTRIAL VACUUM CLEANING SYSTEM

P & I DIAGRAM

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LIME DISCHARGING BUILDIND INDUSTRIAL VACUUM CLEANING SYSTEM

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Bokaro Steel Plant

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