INTRODUCTION

Baroda District lies in the centre of Gujarat, a state of Western India,well-known for co-operative dairying. Baroda District co-operative Milk Producers union Ltd. Is the full name of Baroda dairy. As the name suggests that it is a co-operative union. The company is engaged in the production of milk, flavored milk, butter and ghee, butter milk. The company also produces a wide variety of ice-cream, shrikhand, and many sweets through Sugam unit, a subsidiary of Baroda dairy. The plant is situated in Makarpura area, in the center of the city. The plants of Baroda dairy are fully equipped with latest technology and modern facilities.

LOCATION
The choice of location is one of the most important features of org. Baroda Dairy is situated near O.N.G.C. Regional office, Makarpura Road, Vadodara. Because, it is an industrial zone and so, it gets wide place for establish a dairy and it also can get raw material, labour supply, transportation and power supply easily at that place. Power supply available in this dairy by G.E.B.

ENVIRONMENT POLICY
They are committed to protect and preserve natural Environment for social welfare and co-existence. Baroda Dairy, A leading co-operative organization is engaged in manufacturing and marketing of milk and milk products in India and abroad.

To conserve natural resources and energy. Applying greening of the earth within our premises. Continually improve our environmental performance. To minimize generation of waste. Create awareness among employees on environmental issues. Keep our work environment clean and safe.

QUALITY POLICY OF BARODA DAIRY

Baroda Dairy firmly believes to provide Milk and Milk products of quality to give total consumer satisfaction. In order to achieve this objective, Baroda Dairy has implemented Quality and Food safety Management Systems since May 2000. The dairy is certified for ISO 9001:2000 and HACCP by SAI Global, which is a wholly owned subsidiary of Standards Australia International Ltd. The implemented systems emphasize on ensuring and maintaining quality and Food safety at all stage of procurement, Production, Packaging, Storage and Distribution of Milk and Milk Products.

Plant Layout
Plant layout is the over all arrangements of production process. A good layout is one which allows materials rapidly and directly for processing this reduces transport handing clear cut and other costs down per unit. Space, requirements are minimized and reduces idle machine and idle man time. Baroda dairyis having product layout.

TOTAL UNITS:1. Baroda Dairy Baroda 2. Sugam Unit Baroda 3. Cattle Feed Factory Itola 4. Milk Chilling Center Bodeli 5. Veterinary Sub Unit Savli 6. Veterinary Sub Unit Dabhoi

SIZE OF THE UNIT:Large Scale Industry

MEN POWER :- 1554

PRODUCTION DEPARTMENT:
People have endless wants & to satisfy these wants they need various goods & services. The production Department produces these various goods. The main function of production dept is to convert raw materials into finished goods by processing them & creating utility out of them. Thus production dept is interrelated with the personnel, finance, marketing dept. There are collected about 3, 50,000 litter milk from which 3,20,000 litter milk is used for milk packing & 30,000 litters are used for making milk products.

ACTIVITIES OF THE PRODUCTION DEPARTMENT

There are 1100 registered co-operative societies giving milk to Baroda Dairy. Baroda Dairy has set up a modern plant for the production process. It has established its plant in a modern high tech style which functions nearly 80% automatically. 1. Raw Material Receiving Dock 2. Pasteurization 3. Standardization 4. Homogenization 5. Pouch packing Section

PRODUCTION OF GHEE:Baroda dairy also manufactures ghee. Ghee section is just attached to raw milk receiving dock (RMRD). First of all white butter is processed by pre stratification method & clarified fat is collection in huge ghee kettle it is heated at a temperature between 105c to 115c and again there is clarification at 37c. Thus, pure ghee gets collected in a tank where it is stored at a room temperature. Next to the storage is attached the pouch packing machine. This machine is used to pack the pouch of ghee which is of 500 grams.

Butter :
There is transferred of cream from pasteurisation section to butter section. Then cream is pasteurised at 85c to 95c for 15 seconds. Then this pasteurised cream is stored for one night. Then it is turned with help of churner. Then it is again churned after addition of colour. Afterwards, buttermilk is separated and there is washing with pasteurised water. Then salt is added and final working is carried on. Thus, the butter gets ready for packing. It is packed in 100gms 1500gms pack & stored in a cold storage room.

PRODUCT MIX
MILK:Brand Name
Gold (500ml) Shakti (500ml) Sfurti (500ml) Slim & Trim (500ml)

Fat %
6.08 4.50 3.02 1.50

GHEE:Brand Name
Surbhi (cows milk ghee) Surbhi (cow & buffalos milk ghee) Surbhi (cows milk ghee)

Qty.
500ml 500ml 200ml

BUTTERMILK :Brand Name

Goras chhas Jeera chhas Masti dahi (curd) Goras chhas

Qty.
500ml 200ml 200ml 1ltr

FLAVOURED MILK:-

Brand Name
In Bottle In Pouch

Qty.
200ml 200ml

KADHI:Brand Name
Rajwadi Kadhi

Qty.
500ml

RAW MATERIAL USED

The basic raw material that is brought inside the dairy is the milk. The milk is the only component which is a raw material. As it progresses, it keeps on changing its forms from milk to curd, buttermilk, flavored milk, butter, ghee etc. The other raw materials used are synthetic colors, sugar, gelatin etc. Different products are manufactured by using different materials. They are :
Products Flavored milk Buttermilk Butter Ghee Rajwadi kadhi Raw Material Used Milk (toned), sugar, colors, essence Curd, water, sour milk Milk (pasteurized), color, salt, water White butter, water Butter milk, besan, dhana jeera powder,green chilly, ginger, salt, sugar, water.

MANUFACTURING PROCESS:There are 1100 registered co-operative societies, which supply milk to Baroda dairy. Baroda dairy ahs set up. its plant which functions 80% automatically and 20% manually. The stages involved in the production process are as follows:-

FLOW CHART OF RAW MATERIAL:

Brief explanation of process and its flow chart:

1. Milk collection 2. Unloading and Grading 3. Weighing and Sampling 4. Chilling and Storage

Flow chart for milk processing system:

INVENTORY MANAGEMENT:In Baroda dairy the main raw material is milk & it is perishable in nature so there is daily procurement & production of milk products. So in the Baroda dairy there is no need for raw material inventory Mgt. the same applies to finished goods also.

MAINTENANCE OF MACHINE:At Baroda dairy the entire machine are maintained in the best manner. The machines are checked everyday before the production gets starts. Also the machines are repaired annually to ensure the better operation of machine. If at any time there is break down then the machine is repaired immediately.

QUALITY CONTROL:Baroda dairy has a separate quality control department. The production manager is finally responsible for quality control. Quality is checked at each and every stage i.e. from procurement of milk to final packing tests are performed. For further surety of quality GCMMF (Gujarat co-operative milk marketing federation.) send one quality control expert & also the Govt. sends one AGMARK chemist at the Baroda dairy.