PROF. CH.

SANJAY
Designation Member Qualification College Experience - 23 years : Director & Dean : Board of Management & Academic Council (GU) : ME (CAD/CAM), MBA (HRD), Ph.D (PE) : Government College of Engineering, Pune : Industry, Research, Teaching & Administration

Corporate Directorship
International Experience

: World Council of Corporate Governance (UK),

(WCFCG/IID/DCD/2008/1221) : 04 years as Associate Professor in Government Universities in Malaysia and Singapore

Countries Visited

: All South Asian Countries for Academic & Research

Guest of Honor / Advisory Committee Member/Key Note Speaker for Conferences International National Conferences Organized International : 09 : 28 : 11

Consultancy Works

: 03

Ph.D Student Registered : 03 Ph.D Thesis Reviewed : 01

Recognized Research Guide International Universities : 02

National
Research Publications International Journals

: 25 National Universities
: 09

: 08

Member of Editorial Board International Reviewer for Journals International National : 03

International Conferences : 19
National conference Research Projects International National : 05 : 02 : 16

: 08 : 11
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Research Areas

Books published

IT applications in Manufacturing Engineering

National
Professional Courses attended International

: 04

Machine Tools & Cutting Tools

Materials Engineering Artificial Intelligent Systems

: 04

Smart Materials & Structures

National
Professional Membership International National University Related Work International National

: 05

Composites & Powder Metallurgy

Industrial Engineering & Management

: 04 : 07

Product Design & Development CAD/CAM/CIM

Robotics & Automation

Unconventional Machining Methods

: 02 : 05

Non-conventional Energy & Energy Management Human Resource Management Supply Chain Management Awards & Honors International National : 04 : 10
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FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS

PROF. CH. SANJAY Director Campus

INDEX
Industrial Core Sector
Leading Ten Companies Industrial Domain Industrial Accidents Major Threats Probable Causes Of Accidents Compounding Of Effects Of Accidents Impact Of Industrial Accidents What Could Have Prevented These Losses?
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Industrial Core Sector

Energy & Power Petroleum, Gas and Chemical

Metals, Minerals and Steel

Cement Coal
6

 Defence Production

Telecom & IT
Automobiles Textile And many more

 India is the Third fastest growing economy in the world. Indias GDP has touched US$ 4.684 trillion.

India is Seventeeen in the world in factory output.

Manufacturing sector together account for 22.4% of the GDP 56 Indian companies were listed in the Forbes Global 2000 ranking for 2010. The 10 leading companies are:

LEADING TEN COMPANIES

WORLD RANKING COMPANY SECTOR WORLD RANKING COMPANY SECTOR

121

Reliance industries

Oil and gas operations

350

Indian Oil

Oil and gas operations

Mines

136

State bank of Banking India ONGC Oil and gas operations Banking

377

Coal India

155

384

NTPC

Power

309

ICICI Bank

456

Bharti Airtel

Telecom

334

Tata Motors

Automobile

463

HDFC Bank

Banking

Industrial Domain
Storage (Raw Material - Solid, Liquid, Gases) Process Plant & Machinery

Utilities ( Power, Steam, Nitrogen etc.)

Finished Product People (Operation, Maintenance and Supporting Staff)
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Industrial Accidents
Industrial Accidents are caused by chemical, mechanical, civil, electrical, or other process failures due to accident, negligence or incompetence, in an industrial plant which may spill over to the areas outside the plant causing damage to life and property.
11

Industrial Accidents
These may originate in: Manufacturing and formulation installations including during commissioning and process operations; maintenance and disposal. Material handling and storage in manufacturing facilities, and isolated storages; warehouses and godowns including tank farms in ports and docks and fuel depots. Transportation (road, rail, air, water, and pipelines).

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Major Threats
Fire Explosion Toxic release Poisoning Combinations of the above
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PROBABLE CAUSES OF ACCIDENTS Process deviations i.e pressure, temperature & flow. Parameters with regard to the state of the substance i.e., solid, liquid or gas, proximity to other toxic substances. Runaway reaction. Hardware failure, resulting in large-scale spills of toxic substances. Boiling Liquid Expanding Vapour Explosion (BLEVE) on the chemicals during transportation.
14

Electrical failure Cutting and welding Open flame Carelessness Poor housekeeping Smoking Sabotage
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COMPOUNDING OF EFFECTS OF ACCIDENTS

Meteorology of the area, wind speed and direction, rate of precipitation, toxicity/quantity of chemical released, population in the reach of release, probability of formation of lethal mixtures and other industrial activities in vicinity.

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Impact of Industrial Accidents

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Industrial Accidents

Living Organisms

Environment

Property

Immediate, Short-term and Long-term Effects

Humans Livestock Plants

Soil and Water Bodies

Atmosphere

Death, Injury, Disease and Disability

Pollution

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Major Consequences
Loss of life / injuries Impact on livestock Damage to Flora/fauna Environmental Impact (air, soil,water) Financial losses to industry.

19

FILXBOROUGH, 01.06.1974, UK

20

MEXICO CITY, 19.11.1984,

21

GASOLENE TANK FIRE- South East

Asia 2000

22

Bhopal Gas Tragedy The Bhopal disaster, also referred to as the Bhopal gas tragedy, was a gas leak incident in India, considered the world's worst industrial disaster. It occurred on the night of 23 December 1984 at the Union Carbide India

Limited (UCIL) pesticide plant in Bhopal.

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Bhopal Gas Tragedy

Worst industrial disaster in history 2,000 people died on immediate aftermath Another 13,000 died in next fifteen years 10-15 persons dying every month 520,000 diagnosed chemicals in blood causing different health complications 120,000 people still suffering from
Cancer Tuberculosis Partial or complete blindness, Post traumatic stress disorders, Menstrual irregularities

Rise in spontaneous abortion and stillbirth

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Indian Oil Corporation (IOC) JAIPUR - 2009

The Jaipur oil depot fire broke out on 29 October 2009 at 7:30 PM (IST) at the Indian Oil Corporation (IOC) oil depot's giant tank holding 8,000 kilolitres

(280,000 cu ft) of oil, in Sitapura Industrial Area on the outskirts of Jaipur,

Rajasthan, killing 12 people and injuring over 200. The blaze continued to rage out of control for over a week after it started and during the period half a million people were evacuated from the area. The oil depot is about 16 kilometers (9.9 mi) south of the city of Jaipur

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IOC JAIPUR - 2009

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IOC JAIPUR - 2009

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IOC JAIPUR - 2009

ENVIRONMENT !!!
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Oil Rig Explosion

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What could have prevented these losses?

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RISK CONTROL MEASURES

Physical Protection Procedural Protection Educational Protection

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Physical Protection
Strict & Rigorous approach in following the Relevant Standards , Codes & Practices Built in Safety Devices and Safety System Venting through Tall stacks Field Monitors for Different Toxic Gases Burning Waste gases in a Flare System
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Provision of Wind Cones Fire Proofing of Steel Structures PPE Passive Protection System Active Protection system Automatic Protection system

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PROCEDURAL PROTECTION
Fire Emergency Procedure
Disaster Preparedness Plan Mutual Aid Scheme

No Smoking Policy
Investigation of All Accidents Hazard Identification through Safety Committee, House Keeping Committee, Safety audit Committee Conducting Plant Survey, safety survey Work Permit System

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Contd.
Safety promotional activities Information notes on unsafe conditions MSDS Material Safety Data Sheet Annual Medical Check up of Employees Safe Start up & Shut Down Procedure

Regular and Preventive Maintenance

Periodic testing of Fire Fighting Appliances

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EDUCATIONAL PROTECTION Periodic Training Program on Safety, Fire Safety and Hazardous properties of materials Mock Fire Drill Safety Manuals

Health & Safety News Bulletins, leaflets

Safety Motivation schemes Plant Operating Manual Educating the Public Living nearby about the activities in the industry
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Thank you
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