Professional Documents
Culture Documents
Maida S. Gamboa
R&D/QA Department
March 18, 2010
Objectives
Maintenance of Gold Standard Quality Products across all stores Evaluation of the holding and storage equipment and temperatures Evaluation of product conditions during storage and holding Assurance of FIFO implementation Assessment of the Good Manufacturing Practices of the stores
Scope
Product Quality Audit Product Storage and Holding Quality Audit Good Manufacturing Practices Inspection
General Presentation
Product Presentation Serving Portion Serving Temperature (for rice, soup and soup based products)
Color/Appearance Aroma Taste/Flavor Texture/Mouthfeel Consistency
Organoleptic Properties
Rating
Category Scaling
Rice
Deviations
Below standard serving temperature (70C) Dark and Dry Stale Underportioned
40% 7% 25%
Rice
Findings
Possible Causes
Prolonged opening of the rice warmer Steaming beyond standard time Holding beyond standard time Incorrect rice: water ratio Refilling of steamed rice into used rice keepers Loosely packing of rice into rice scoopers
Soup
Deviations
Below standard serving temperature (70C)
50%
Soup
Findings
Possible Causes
Prolonged opening of the soup kettle Broken soup warmer knob Failure to follow the standard serving portion Unavailability of vegetables
Core Products
Beef Caldereta Laing Sweet Garlic Chicken Fried Lumpia
Beef Caldereta
Deviations
Underportioned (3pieces) Thick sauce Prominent oil separation Tough meat chunks (connective tissues)
7% 13% 7%
Tough potato
7%
Beef Caldereta
Findings
Possible Causes
Inadequate portioning Undercooked meat chunks Particularly those containing connective tissues Undercooked potatoes Failure to comply with standard holding procedures Mixing of products every 15 minutes Troubleshooting
Laing
Dry
27%
Laing
Findings
Possible Causes
Deviations
Tough, dry and dark meat Undersized Dried up honey garlic sauce Thin sauce consistency
Findings
Possible Causes Over thawing Frying beyond standard time Extensive holding Storage of honey garlic sauce in frozen condition
Fried Lumpia
Deviations
Soft and oily wrapper Pale
Major 100%
Minor
7%
13%
13%
Fried Lumpia
Findings
Possible Causes
Holding beyond standard time Holding at ambient conditions after frying (not immediately transferred into fried warmers) Horizontal arrangement of the product during holding Too thin lumpia wrapper; prone to chilling injury Thawing Loosely sealed lumpia wrapper Overcooked filling
Merienda
Spaghetti Palabok Miki Bihon
Spaghetti
Deviations
Watery; bland
25%
Underportioned noodles
7%
Spaghetti
Findings
Possible Causes
Noodles were not thoroughly drained Noodles were under weighed: 100g
Palabok
Deviations
Watery
7%
Palabok
Findings
Possible Causes
Miki Bihon
Deviations
Soft vegetable toppings Bland bihon concentrate and garlic flavors Dry and salty noodles
22%
22%
Miki Bihon
Findings
Possible Causes
Overcooked vegetables Incorrect proportion of ingredients Excessive evaporation of bihon concentrate Overholding
Kontra Init
Halo Halo Mais con Yelo Saba con Yelo Sagot Gulaman
Halo Halo
Deviation
Saba had uneven dark patches of brown Dark saba
7%
Findings
Possible Causes
Saba was not mixed while held with the syrup Steamed syrup and saba were held beyond standard time
Sagot Gulaman
Dessert
Buco Pandan
Buco Pandan
Deviations
Not within the standard serving temperature
Major 100%
Minor
100%
Buco Pandan
Findings
Possible Causes
Inefficiency of the salad tray to hold brine (ice + salt) for 4 hours
Breakfast
Fried Egg Hotdog Longganisa Tocino
Fried Egg
13%
Fried Egg
Findings
Possible Causes
Hotdog
Deviations
Had an off-flavor
Wrinkled
7%
Dried up surface
7%
Hotdog
Findings
Possible Causes
Hotdog and longganisa shared a common food pan in the Baine marie Overcooked
Longganisa
Deviation Pale
Longganisa
Findings
Possible Causes
Undercooked
Tocino
63
63
Tocino
Findings
Possible Causes
Major
Minor 47%
7%
80%
Major 20%
Minor
13%
Major
Minor 40%
53%
7%
Major 13%
Minor
7%
Major 20%
Minor
40%
Major 53%
Minor
53%
13%
Major 13%
Minor
33%
73%
Major
Minor 80%
7%
7%
Major
Minor 7%
13%
Major
Minor 7%
13%
Major 20%
Minor
7%
7%
Major
Minor
7%
Food pans with steamed products were brought to the dining area (downstairs) without cover
7%
Major 13%
Minor
Other Observations
Conclusion
Most common deviations from serving Gold Standard Quality Products were due to
Conclusion
50% of the products evaluated had deviations from 50% of the stores
Rice Soup Laing Sweet Garlic Chicken Fried Lumpia Miki Bihon Saba con yelo Buco Pandan Tocino
Conclusion
50% of the products evaluated had deviations from <50% of the stores
Caldereta Spaghetti Palabok Halo Halo Sagot Gulaman Mais con Yelo Fried Egg Hotdog Longganisa
Conclusion
Storing of products in the chiller and freezers without cover Not transferring the contents of opened packs into covered containers
Conclusion
Major
Presence of flies in the dining, Baine Marie and kitchen areas Assembling orders without gloves on Dirty kitchen and dinning area floor MODs without hairnet within the hairnet zone
Minor
Recommendations
Products
Observe the standard serving portion and temperature especially for rice and soup Minimize over production to avoid extensive holding of products Follow the standard holding conditions
Recommendations
Storage
Store products in their appropriate storage conditions Ensure sufficient storage space for chilled products especially for high volume stores Develop stacking guidelines Orient mother stores on Standard Guidelines on the use of water bath in steaming and holding Ensure that all the products stored in the freezer and chillers are covered to avoid cross contamination Ensure immediate repair of faulty equipment
Recommendations
GMP
Review of guidelines on gloves and hairnet use More efficient pest control measures Maintenance of cleanliness within the stores
Thank You!