Scope: This Presentation covers the minimum requirements for the design and selection of piping components for piping systems designed for installation on the ROD Integrated Development Project. Selection of Piping Materials is based on : 1. Pressure and Temperature conditions of service. 2. Mechanical Properties 3. Corrosive properties of the fluid 4. Type of Fluid 5. Weldability 6. Cost Piping Materials can be classified as : Metallic Ferrous Non Ferrous Carbon Steel Copper Alloy Steel Lead Stainless Steel Aluminium Brass Non Metallic Glass Rubber PVC Ceramics Materials commonly used for Pipes : API 5L Line Pipe. A106 Seamless Carbon Steel Pipes for High Temp. Services. A312 Seamless and Welded Austenitic Steel Pipes. A333 Seamless and Welded Steel Pipes for Low Temperature Services. A53 Welded and Seamless Pipe. Materials commonly used for Valves : A216 Carbon Steel castings A351 Stainless Steel castings A352 Alloy Steel Castings A182 Forged Alloy Steel and Stainless Steel A350 Forged Alloy Steel for Low Temperature Services Materials commonly used for Fittings : A234 Carbon Steel Fittings A105 Forged Carbon Steel A182 Forged Alloy Steel and Stainless Steel A350 Forged Alloy Steel for Low Temperature Services
Influence of the Constituents on Steel : Carbon 1. Increases Strength 2. Increases Elasticity 3. Increases Hardness 4. Lowers Ductility 5. Lowers Impact strength
Increase in carbon content lessens the thermal & electrical conductivities of steel. Silicon 1. Prevents from becoming Porous 2. Resistance to oxidation 3. Prevents Blowholes 4. Makes steel Tougher and Stronger 5. Increases electrical resistance 6. Adding Si. Reduces Creep strength Silicon increases the tensile strength of steel without increasing the brittle- ness when limited to less than 2% Cont. Influence of the Constituents on Steel : Manganese Mn is normally present in all steel.
1. Valuable Deoxidising agent 2. When used in low carbon 3. Steel, makes the metal more 4. Ductile and gives good 5. Bending properties.
Mn combines with S, thus improving the Hot working characteristics. Sulphur Cont. Sulphur is present in all steel (<0.04%) 1. Enhances Brittleness at elevated temperature. Induces Hot Shortness Cracking during forming at high temp.
Presence of Sulphur affects Unfavorably on a. Tensile Strength b. Fatigue Limit c. Yield Point d. Corrosion Resistance Influence of the Constituents on Steel : Phosphorous In steel, it is normally controlled to less than 0.04%.
1. Increases the Tensile Strength 2. Reduces the Impact Strength and ductility 3. Improves the machinability Effects of the Alloying Elements : Nickel 1. Provides Toughness 2. Enhances Corrosion Resistance 3. Increases Hardness
Ni steels are easily hardened because Ni lowers the critical cooling rate necessary to produce hardness on quenching. Chromium 1. Enhances Corrosion Resistance 2. Increases Toughness 3. Increases Hardenability 4. Increases the oxidation resistance
Cr is essentially a hardening element it is used with Ni. Cont Effects of the Alloying Elements : Copper 1. Provides Strength 2. Resistance to atmospheric corrosion and increases yield strength Boron 1. Increases Hardenability
It increases the depth of hardening during quenching. Cont Effects of the Alloying Elements : Molybdenum 1. Increases Hardenability 2. Increases Tensile and Creep 3. Strength at high temperature Vanadium 1. Good Deoxidising Agent Piping class Identification in ROD Project:
The Pipe Class Identification is based on the Piping Class Unique Number, divided into two groups which identifies:
1. Flange Rating. 2. Material.
Flange Rating Identification:
A Flange Rating 150 lb ASME16.5 B Flange Rating 300 lb ASME16.5 C Flange Rating 600 lb ASME16.5 D Flange Rating 900 lb ASME16.5 E Flange Rating 1500 lb ASME16.5 F Flange Rating 2500 lb ASME16.5 T Special