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IC Device Recognition
Course Objectives:
IC Device Recognition
with
electronics
Course Outline:
IC Device Recognition
I. Fabrication Process:
Introduction to Fabrication
IC Device Recognition
Introduction to Fabrication:
IC Device Recognition
IC Device Recognition
Oxidation
Photolithography
Doping
Metallization
IC Device Recognition
Oxidation:
IC Device Recognition
Photolithography:
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10
Photolithography:
11
Development:
Negative Photoresist
Photomask
Photoresist
SiO2
Substrate
Positive Photoresist
Photoresist
SiO2
Substrate
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12
Oxide Masking
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13
Doping:
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14
Interstitial Diffusion:
Interstitial diffusant
Silicon atoms
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15
Substitutional Diffusion:
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Ion Implantation:
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Ion Implantation:
Consider a wafer made with Phosphorus in it;
Phosphorous makes silicon n type
Next, lets use ion implantation to add Boron;
Boron makes silicon p type.
Transistors and other electronic components are made
by putting together small n type and p type regions.
Boron ions
Oxide
p-Si
n-Si
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Metallization/Aluminum:
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Patterning Process:
p-type substrate
20
Patterning Process:
A
Oxide
p-type substrate
p-type substrate
21
Photoresist
Oxide
Patterning Process:
After the resist is baked, the mask derived from layout program,
Figure (e) is used to selectively illuminate areas of the wafer.
The light passing through the opening in the reticle is
photographically reduced to illuminate the correct size area on
the wafer.
A
Mask(reticle)
Mask(reticle)
Photoresist
Oxide
Photoresist
Oxide
p-type substrate
p-type substrate
Patterning Process:
Photoresist
Oxide
p-type substrate
p-type substrate
Patterning Process:
The final and last step in the patterning process is to remove the
resist. Figure (i) shows the cross-sectional view of the opening
after the resist has been removed.
Oxide
p-type substrate
24
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n-well
n-well
p-type substrate
p-type substrate
26
MOSFET Formation:
A
B
n-well
defined by n-well
B
n-well
n-well
p-type
p-type
p-type
MOSFET Formation:
n-well
n-well
FOX
p+ implant
p-type
p-type
Poly1
n-well
n-well
Gate Oxide
p-type
p-type
MOSFET Formation:
n-channel MOSFET
N+
N+
p-channel MOSFET
N+
n-well
N+
P+
P+
n-well
n+ active areas
source and drain areas
p-type
p-type
N+
N+
P+
P+
n-type Well
p-type substrate
29
MOSFET Formation:
30
MOSFET Formation:
31
Bipolar
FET
Gates
Resistors
Capacitors
Bondpad
ESD
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Bipolar:
33
C
NPN
E
PNP
FABRICATION STAGES
E
Isolation Diffusion
Base (P+) Diffusion
P+
P+
CROSS SECTION
N+
P- Iso
P+
N+
P- Iso
N+ Buried Layer
N+ Buried Layer
P+
N+ Buried Layer
N+ Buried Layer
P-SUB
N+
P- Iso
B
E
E
E
E
E
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Basic NPN
EA = 24
EA = 1
EA = 3
EA = 1
B
E
B
E
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E
B
B
B
C
C
E
E
B
E
C
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Substrate/Vertical PNP
SYMBOL
LAYOUT GEOMETRY
FAB STAGES
CROSS SECTION
P+
N+
P+
N+
P-ISO
P-ISO
N-EPI
Metal Deposition/Etching
P-SUB
MOSFET Structure
Basic
Series
Parallel
Different Types of FETS
NMOS
PMOS
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FAB STAGES
Starting material, P-type substrate
NMOS
S
PMOS
N-well Diffusion
LAYOUT GEOMETRY
Nitride Deposition
Field Oxidation
S
Polysilicon Deposition
N-Channel Diffusion
P-Channel Diffusion
CROSS SECTION
Contact Opening
Metal Deposition/Etching
N+
N+
P+
P+
n-type Well
p-type substrate
MOSFET Structures
SINGLE
PARALLEL
B
A
SERIES
A
A
B
S
D
G
drain
N+
D
G
source
N+
bulk
P+
guard
ring
P-sub
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gate
44
G
S
D
gate
B
drain
P+
P-sub
B
D
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P+
N-well
S
G
source
45
bulk
N+
guard
ring
MOSFET Characteristics:
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Inverter
NAND Gate
NOR Gate
Transmission Gate
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INVERTER
Acrtive Region
OUT
NAND
A
B
N+
Polysilicon
VCC
IN
IN OUT
OUT
Metal
VCC
VCC
VCC
P+
B
X
B
GND
GND
GND
GND
TRANSMISSION GATE
NOR
CB
IN
A
B
X
VCC
VCC
OUT
CB
C
B
IN
OUT
CB
IN
A
A
OUT
GND
C
GND
In
Out
Vdd
In
Vdd
In
Out
Out
D. Schematic Symbol
Vss
Vss
A. Die Image
B. Layout Diagram
In
Vss
P+
N+
F. Cross-sectional Diagram
IC Device Recognition
C. Schematic Ckt
49
Out
Vdd
P+
P-sub
In
E. Truth Table
Out
N+
Out
P+
N-well
N+
Vdd
Vdd
A
B
B
Vdd
Vss
C. Schematic Ckt
D. Schematic Symbol
Vss
A
A. Die Image
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Vss
B. Layout Diagram
50
E. Truth Table
Vdd
B
Vdd
X
A
Vss
A
B
Vss
Vss
A. Die Image
IC Device Recognition
Vdd
C. Schematic Ckt
D. Schematic Symbol
B
B. Layout Diagram
51
E. Truth Table
Resistors:
Ion-Implanted Resistor
Thin-Film Resistor
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Resistance:
R = L = L
A
tW
where:
t = layer thickness
W = width of the layer
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SiO2
P+ (200 /SQUARE
P+
P+
N-TYPE EXPITAXIAL LAYER
P-TYPE SUBSTRATE
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P-ISO
P+
P-ISO
N-EPI
P-SUB
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SiO2
N+
P+
P+
P+
(2-10 k/square)
N-TYPE EXPITAXIAL LAYER
P-TYPE SUBSTRATE
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P+
SiO2
N+
P+
N+
N-TYPE EPITAXIAL LAYER
(1-10 k/square)
P-TYPE SUBSTRATE
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P+
SiO2
N+
P+
P+
N-TYPE EXPITAXIAL LAYER
(2-10 k/square)
P-TYPE SUBSTRATE
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N+
P+
Ion-Implanted Resistor:
SiO2
P+
P+
P+
P+
N-TYPE EXPITAXIAL LAYER
P-TYPE SUBSTRATE
Ion implanted (boron) later
(500-20 k/square)
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Thin-Film Resistor:
Thin film
SiO2
Silicon substrate
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Thin Film
(Ta, Nichrome, Sn02, etc.)
Si02
Substrate
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IC Resistor Characteristic:
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FAB STAGES
LAYOUT GEOMETRY
P-ISO
N+
N+
P-ISO
N+
P+
N+
P-ISO
N-EPI
Contact Opening
Metal Deposition/Etching
P-SUB
LAYOUT GEOMETRY
Base Diffusion
Ion-Implanted
Thin-Film
CROSS SECTION
P-ISO
P+
P+ N+
P+
N-EPI
P-SUB
P+
N+
P-ISO
Capacitors:
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Capacitance:
C= A
W
where:
= permitivity of silicon
A
A = junction area
W = dielectric width
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SiO2
P+
N+
P+
N
N+
P-TYPE SUBSTRATE
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P+
SiO2
N+
P+
P+
P+
N+
P-TYPE SUBSTRATE
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P-ISO
N+
P+
P-ISO
N-EPI
P-SUB
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Collector-Substrate Capacitance:
SiO2
N+
P+
P+
N+
P-TYPE SUBSTRATE
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Metal film
SiO2
N+
P+
P+
N-TYPE EXPITAXIAL LAYER
P-TYPE SUBSTRATE
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Metal Film
N+
P-ISO
P-ISO
N-EPI
P-SUB
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Thin-Film Capacitor:
Dielectric
(SiO2, Si3N4, etc.)
Thin-film
Metal electrode
Silicon substrate
Thin film
Metal electrode
SiO2
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Plate Capacitance:
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FAB STAGES
LAYOUT GEOMETRY
N-type Buried Layer Diffusion
Epitaxial Growth
Isolation Diffusion
Collector-Base Junction
CROSS SECTION
Thin-Film
P-ISO
P+
N+
P-ISO
N-EPI
Contact Opening
N Buried Layer
P-SUB
Metal Deposition/Etching
LAYOUT GEOMETRY
Emitter-Base Junction
Metal-Oxide-Silicon
Collector-Substrate
CROSS SECTION
P-ISO
P+
N+
N+
P-ISO
N-EPI
P-ISO
N+
P+
P-ISO
P-SUB
Bonding Pad:
Interface between the die and the lead frame.
Metal1
Metal2
Via
Pad Layer
Metal2
Metal1
Insulator
Insulator
Insulator
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ESD Diode:
P+
N+
VCC
PAD
PAD
A. Layout Diagram
P+
N+
GND
N-WELL
P-SUB
B. Cross-sectional Diagram
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1ST Metal
Poly Silicon
Gate
D
G
S
D. Equiv. Schem. Ckt.
S
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G D
C. All Metal etched
R2
R1
R4
R3
R6
R5
R1
R4
R3
R6
R5
2nd Metal
1ST Metal
A. Unetched
S
G
B
D
S
79
S
G
B
D
M1
M1
M2
PAD
D
G
B
S
Unetched
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M2
Unetched
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Switches
Multiplexer or Mux
Nand Gate
Nor Gate
Latches
Flip-Flips
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Source
ID
Gate
Drain
B
S
W
FOX
FOX
N+
N+
L
p-type substrate
Parasitic diode
83
Gate
Drain
ID = Drain Current
B
ID
D
W
FOX
FOX
P+
N+
P+
N+
P+
P+
n-well
p-type substrate
Parasitic diode
For N-well process, PMOS transistor is fabricated in the well which also
serve as the substrate.
The body/N-well must be connected to the highest potential to
maintain a reversed PN junction.
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VG
B
+ +
N+
N+
+ P+
++ +
+++ +
+
+
+
+ + + + + + + + + + ++ + + + + ++ +
+ + +
+
+ + + ++ +
+ ++ ++ + + + +
+
+ + +
+
+ + + + + + + p-substrate
+
+
+ ++ ++++ +++ ++
85
Depletion Region:
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Cathode
Electric Field
VD
VG
+ +
N+
N+
+ P+
+
+
+
++ +
+
+
+ + + + + ++ + + + + ++ + +
++
+ + + +++
+ ++ ++ +
+
+ +++
+
+ + + + + + + p-substrate
+
+
+ ++ ++++ +++ ++
Holes residing in
the P-substrate
87
Electrons
B
VD
VG
S
+ +
N+
N+
+
+
+
+
++ +
+
+
+ + + + + ++ + + + + + ++ +
++
+
+
+
+
+
+
+
+
+
Depletion + + + +
+ +++
+
+ + + + + + + p-substrate
+
+
Capacitance
+ ++ ++++ +++ ++
P+
N-type inverted
layer means from
p to n carrier
If Vd=0, the induced channel is uniform across the source and drain.
This condition makes the transistor behaves like a capacitor. A
depletion capacitance is formed between the depletion layer and the
substrate.
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Electrons
B
VDS
VGS
S
D D
+ +
P+
N+
N+
Depletion +
+
+
+
++ +
+
Layer
+
+ + + + + ++ + + + + + ++ +
++
+
+
+
+
+
+
+
+ + + +
+
+
+ +++
+
+ + + + + + + p-substrate
+
+
+ ++ ++++ +++ ++
89
EOXULINW
VDS2
ID = -------------- [ (VGS-VTH)VDS ------ ]
TOX L
2
Where:
ID is the drain saturation current of the transistor.
Eox is the dielectric constant of the SiO2 which is 35.1345 aF/um
ULIN is the mobility of the holes and electron in a PMOS and NMOS transistor respectively.
Tox is the thickness of the oxide
W is the width of the transistor
L is the length of the transistor
VGS is the voltage across the gate and the source
VT is the threshold voltage of the transistor
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Electrons
B
VDS
VGS
S
+ +
P+
N+
N+
Depletion +
+
+
+
++ +
+
Layer
+
+ + + + + ++ + + + + + ++ +
++
+
+
+
+
+
+
+
+ + + +
+
+
+ +++
+
+ + + + + + + p-substrate
+
+
+ ++ ++++ +++ ++
91
VDS
VGS
S
+ +
P+
N+
N+
Depletion +
++ +
+ +
+
Layer
+
+
+ + + + ++ + + + + ++ ++ +
++
+
+
+
+
+
+
+
+ + + +
+
+
+ +++
+
+ + + + + + + p-substrate
+
+
+ ++ ++++ +++ ++
92
EOXULINW
ID = --------------- (VGS-VTH)2
2L
Where:
ID is the drain saturation current of the transistor.
Eox is the dielectric constant of the SiO2 which is 35.1345 aF/um
ULIN is the mobility of the holes and electron in a PMOS and NMOS transistor respectively.
Tox is the thickness of the oxide
W is the width of the transistor
L is the length of the transistor
VGS is the voltage across the gate and the source
VT is the threshold voltage of the transistor
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Switches:
G=0
VIN
2. PMOS
G = VDD
VIN
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Switches:
G = VDD
VIN
2. PMOS
G=0
VIN
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Transmission/Pass Gate:
Since the NMOS passes logic LOW well and PMOS passes logic
HIGH well, putting the two complementary MOS in parallel
results in a Passgate/Transmission Gate that passes both logic
level well.
CB
CB
IN
OUT
IN
OUT
C
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In
Out
Inverter:
IN
IN
OUT
OUT
In
Out
VCC
IN
VCC
OUT
IN
OUT
GND
GND
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GND
Clocked Inverter:
VCC
___
___
CK
CK
IN
OUT
IN
OUT
CK
CK
GND
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Ck
In
Out
NAND gate:
VCC
A
OUT
A
OUT
GND
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Out
NOR Gate:
VCC
A
OUT
A
OUT
B
GND
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100
Out
Multiplier or Mux:
SB
A
A
OUT
OUT
B
B
SB
S
S
SB
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Out
D-Latch:
QB
LB
D
QB
L
L
LB
LB
D
L
Q
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D-Latch : w/ RESETBAR:
RB
QB
LB
Q
D
D
L
L
L
LB
LB
D
L
RB
Q
IC Device Recognition
QB
RB
103
D-Latch : w/ RESET:
R
Q
LB
QB
D
D
L
L
LB
LB
D
L
Q
IC Device Recognition
QB
R
104
D Flip-flops : Standard
CK
CKB
QB
D
CKB
CKB
CK
CK
CK
CK
CKB
CK
Q
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105
QB
D Flip-flops: w/ RESET
R
CK
CKB
QB
D
CKB
CKB
CK
CK
CK
QB
R
CK
CKB
D
CK
RST
Q
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D Flip-flops : w/ SETBAR
SB
Q
CK
CKB
QB
D
CKB
CKB
CK
CK
CK
CKB
D
CK
SB
Q
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SB
D
CK
QB
Q
CK
CKB
QB
D
CKB
CKB
CK
CK
SB
D
CK
CKB
CK
QB
CK
SB
Q
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