Professional Documents
Culture Documents
on
PLC/SCADA
1
What is Automation ?
the act of implementing the control of equipment with
advanced technology; usually involving electronic
Hardware. "automation replaces human
workers by machines"
Increasing Productivity
Increasing Quality
Reducing Cost
Increasing Safety in working conditions
2
Automation History
Manual Control
Programmable Logic
Controller
Pneumatic
Control
Electronic Control
using Logic Gates
Why SCADA?
Previously without
SCADA software, an industrial
process was entirely controlled by PLC, CNC & PID
having programmed in certain codes.
Alarms
Recipe Management
Security
Creating An Application
InTouch
Steps in creating an application
includes:
Create an application
Create the window in which
application will run
Creating graphics images of different
parts of our process
Breathing life into graphics
6
Creating An Application
Allen
Bradley : Rsview
Siemens : WinCC
GE Fanuc : Cimplicity
KPIT : ASTRA
PROGRAMMABLE LOGIC
CONTROLLER
Allen Bradley : Micrologix
11
CPU
I/O Modules
External Power
Supply
12
Control Hardware
Control Panel
Field Bus Network
Advantages of PLCs
Reduced space
Energy saving
Ease of maintenance
Economical
Greater life & reliability
Shorter project time
Easier storage, archiving and documentation
10
Data Files
Program Files
Data files:-
0
1
2
3
4
5
6
7
8
-Output
-Input
-Status
-Binary
-Timer
-Counter
-Control
-Integer
-Float
- O
- I
- S2
- B3
- T4
- C5
- R6
- N7
- F8
----------
o/p status
i/p status
CPU data
Flag(memory bit)
Timer status
Counter status
Specific data
whole no. data
Decimal no.data
14
:
:
:
:
.
1
1
2
2
BIT
NO
WORD
NO
SLOT
NO
.
.
.
.
/
0
1
0
0
/
/
/
/
0 (0 to 15)
0
,,
0
,,
0
,,
15
B3
B3
.
.
.
B3
File
Number
Word
Number
BIT
Number
:
:
0
1
.
.
.
15
/
/
.
.
.
/
0 (0 to 15)
0
,,
15
16
Addressing of Programming
Instructions
TIMER
:- T4:0 . T4:255(as per PLC)
COUNTER :- C5:0. C5:255
CONTROL :- R6:0. R6:255
INTEGER :- N7:0 N7:255
FLOAT
:- F8:0. F8:255
17
Logical OR Construction
IF input 4 OR input 5 have power
THEN energize output 0
I/4
O/0On
||
()
Logical Continuity
F I/5
||
I/4
On
O/0
||
T I/5
()
Logical Continuity
||
18
||
I/5
||
O/0
On
()
Logical Continuity
19
PLC Cycle
Inputs
Outputs
Machine
or
Process
20
Processor Memory
Output Modules
Data Output
Input
Image Table
Image Table
I:0/6
O:0/7
I:0/6
O:0/7
I:1/4
O:1/5
Input Devices
Output Devices
Ladder Program
I:1/4
I:0/6
O:0/7
I:1/4
O:1/5
O:1/5
Programming Terminal
21
Types Of Timers
three types of timer is available :
1. TON
2. TOF
3. RTO
22
Types Of Counters
two types of counter is available:
1.CTU
2.CTD
23
Output
Scan
Data associated with
Input Scan
Input terminals are read
and input status table is
updated accordingly.
Program Scan
During program scan, data in
input table is applied to user
prog ., prog . is executed and
o/p is updated accordingly.
24
Scan Time
1. The completion of one cycle of the sequence is calledSCAN CYCLE.
2. Time required for one cycle is called SCAN TIME.
3. There is inversely proportional relation between scan
time and efficiency.
25
SOURCING
26
COADING OF PROGRAM
27
28
THANK YOU