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MAGNA ENVIRONMENTAL

GROUP
James Martins Pereira – Environmental Services
jjamesffv@hotmail.com

ENVIRONMENTAL
ALTERNATIVES
FOR
BRAZIL

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
MAGNA ENVIRONMENTAL GROUP

•Design,
•Build
•operate
integrated solutions for waste
management

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Waste Classifications

CONTROLLED WASTE
Household Waste
Industrial Waste
Commercial Waste

SPECIAL WASTE
Controlled waste consisting of,
or contaminated with,
substances which make it
‘dangerous to life’

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Traditional Solutions
Offered by the Industry

Collect Bury

Haul

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
The Dawn of a New
Approach

Magna Environmental Services

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Project Design Premise

“There is Money to be made in


Recycling when the recovered
materials are processed to add
value before leaving the Facility.”

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Project Design Cycle

Project Design Premise:


“There is Money to be made in
Recycling when the recovered
materials are processed to add
value before leaving the
Facility.”

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Project Design Cycle
Project Design Premise:
“There is Money to be made in
Recycling when the recovered
materials are processed to add
value before leaving the
Facility.”

Classification of Materials in
the Contracted Waste Stream

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Project Design Cycle
Project Design Premise:
“There is Money to be made in
Recycling when the recovered
materials are processed to add
value before leaving the
Facility.”

Classification of Materials in Identify Markets for


the Contracted Waste Stream Recovered Materials

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Project Design Cycle
Project Design Premise: Shipping & Handling
Requirements
“There is Money to be made in
Recycling when the recovered
materials are processed to add
value before leaving the
Brokers/ Processors
Facility.”
•Ferrous Metals
•Non Ferrous Metals
•Fiber

Classification of Materials in Identify Markets for


the Contracted Waste Stream Recovered Materials

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Project Design Cycle
Project Design Premise: Shipping & Handling
Requirements
“There is Money to be made in
Recycling when the recovered
materials are processed to add
value before leaving the
Brokers/ Processors
Facility.”
•Ferrous Metals
•Non Ferrous Metals
•Fiber

Classification of Materials in Identify Markets for


the Contracted Waste Stream Recovered Materials

Manufacturers Manufacturers Ready


•Raw Materials Required Raw Materials
•Required Material Specs •Glasses Consumers and/or
•Annual Available Capacity •Plastics Alternate Markets
Project Design Cycle
Project Design Premise: Shipping & Handling Equipment & Process
Requirements Requirements
“There is Money to be made in
Recycling when the recovered
materials are processed to add
Equipment Selection
value before leaving the
Brokers/ Processors
Facility.”
•Ferrous Metals
•Non Ferrous Metals Integration Plan &
•Fiber Process & Procedure
Design

Classification of Materials in Identify Markets for Development of Building


the Contracted Waste Stream Recovered Materials & Site Plan

Manufacturers Manufacturers Ready


•Raw Materials Required Raw Materials
•Required Material Specs •Glasses Consumers and/or
•Annual Available Capacity •Plastics Alternate Markets
Project Design Cycle

Project Design Premise: Shipping & Handling Equipment & Process


Requirements Requirements
“There is Money to be made in
Recycling when the recovered
materials are processed to add
Equipment Selection
value before leaving the
Brokers/ Processors
Facility.”
•Ferrous Metals
•Non Ferrous Metals Integration Plan &
•Fiber Process & Procedure
Design

Classification of Materials in Identify Markets for Development of Building


the Contracted Waste Stream Recovered Materials & Site Plan

PROJECT APPROVAL
Manufacturers Manufacturers Ready
•Raw Materials Required Raw Materials Consumers and/or
•Required Material Specs •Glasses Alternate Markets
•Annual Available Capacity •Plastics
Other Major
Considerations
The Process Must Allow for the Elimination of Household
Hazardous Waste

The Plant Design Must Go Beyond Simple Separation - It


Must Add Value by Creating Materials of Value

The Plant Capabilities Must be Redundant by Design to


Manage the Risk of Plant Downtime

Design Must be Both Modular and Flexible to


Respond to Significant Changes in Technology and
Market Requirements

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Downstream
Paper Products Technologies
Composting

Plastic and Lumber


Extruding Distribution

Paper Comps Products ting


EP Distrbuo xtrudinglasc&L n mber
Glas Was Facilty Fabric sProcei teProcs tion ng ing
Syn-C oalSury
PlantTie/C ramic

Fabrication
Glass Processing

Fuel to Energy

Bio Solids Processing


Processing Objectives:
Waste Processing Facility

SOLVING TOMORROW’S ENVIRONMENTAL


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Waste Reduction Chart
Regional Class Waste
Processing Facility
1600
1500
1400
1300 Based on 1500 Tons Per Day
1200
1100
1000
900
800
700
600
500
400
300
200
100 Recovered & Compost/ Wood Mulch Aggregate Landfill/
Processed Fuel 81 Tons 131 Tons Fuel
642 Tons 446 Tons 200 Tons

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Finished Goods (Plant Objectives)

Manufacturing
42.7% 43.8% Consumer
Raw Materials Finished Goods

Processing Facility
13.5%
Landfill Fraction

SOLVING TOMORROW’S ENVIRONMENTAL


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THE
Legal/Environmental Commodity Sales

TEAM

APPROACH
Systems & Controls Transportation

Equipment Suppliers Civil Engineer General Contractor


USA (Georgia) Waste Processing Facility
Key Facts - USA (Georgia)
Project
Permitted for 1,700 TDP
Employees 165
Annual Payroll $3,000,000 USD
Financing Bank - FHA Guarantee
Guaranteed Revenue Stream
25 Year “Put or Pay” Contracts
41
Government Jurisdictions Served
85,000+
Homes Under Contract
Full Capacity Operation
Target Completion
June 1998

SOLVING TOMORROW’S ENVIRONMENTAL


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Facility Description

Site Size 54 acres


Processing Plant 165,000 square feet
Windrow Compost Buildings 12 acres
Greenhouse 5,000 square feet
Soil Laboratory 1,200 square feet
Administration Building 14,000 square feet
Theater 1,200 square feet

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Program Benefits

Magna and Norcon become involved


with you for the long term to provide
an environmentally safe & cost
effective solution
Our Approach involves participation of
many community segments: Citizens,
University & Government
Our Facility provides many new jobs &
skill training to perform jobs

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Program Benefits

This approach enables landfills to be


closed - South Georgia (USA) has
closed 16 Landfills to date above the
largest aquifer in the Southeastern
USA
Construction & manufacturing jobs
during the development phase
Provides business opportunities for
local entrepreneurs

SOLVING TOMORROW’S ENVIRONMENTAL


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Program Benefits

Has a positive political impact -


citizens generally support the
approach because it makes sense & is
simply “the right thing to do”
The MAGNA/NORCON solution is
extremely flexible to adjust to the
specific needs of the communities
served
Can be privatized, government owned
or joint venture

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Construction Security Facility Financial Security

Design E&O NORCON


Developer/Program Financing
Insurance Manager

Your NORCON
Prime Contractor Prime Contractor
Construction Equipment
+Surety Bond +Surety Bond

Waste Stream
Contracts Revenues
Cover All from Sale of
Subcontractors Subcontractors Materials of
Debt Service
+Surety Bonds +Surety Bonds Operations Value
Reserves
Operational
Structure

Owner/Operator - Service Provider

Waste
Processing
Facility
Composting
Facility

Glass Plastic Alternative Aluminum Repulping


Processing Technology Fuels Smelting Plant

Organics &
Miscellaneous
Ground
Technologies
Covers
MAGNA ENVIRONMENTAL GROUP

Develop Projects
Manage or Operate
Project & Program Management
Joint Venture or Partner
Identify Markets
Market Materials of Value
Engineering & Design

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Cost Of A Modern Landfill
(20 Year Operating Life, 100 Acres)
Cost - 1988 US Dollars
Site Characterization $175,000
Preliminary Development (Land Acquisition, etc.) $2,605,000
Final Development: Single Composite Liner $42,726,950
Double Composite Liner $63,726,950
Environmental Management $7,040,000
Post-Closure Monitoring $13,404,000
TOTAL (Single Liner) $65,950,950
TOTAL (Double Liner) $86,950,950

(USA) National Solid Waste Management Association

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Waste Tracking
•Weight of Incoming Waste
by Source
Truck Transfer •Weight of Landfill Waste
Station by Category
•Weight of Shipments to
Main Facility
Destination Tracking
•Incoming Delivery & Weight
Containers/Vehicles by Waste
of Vehicles Landfill
Category & Destination
•Departure of Vehicles/Waste
Main
•Dates, Times
Processing
•Internal Movement: Compost,
Grinding, Glass, Incineration Facility
Customers

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Premise of Waste Services Industry

GARBAGE:
Materials of
Negative Value to
be Disposed of
at a Cost to
the Generator

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Program Components

Waste Collection
Waste Transfer
Transportation
Recovery
Residual Waste Disposal

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Program Objectives

Long Term Rates & Services


Economical
Environmentally Sound
Quality Service

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
Solid Waste Collection

Residential
Commercial
Industrial

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY
MAGNA ENVIRONMENTAL GROUP
in association with
NORCON WASTETECHNOLOGIES INC

Mr. James Martins Pereira

jjamesffv@hotmail.com

SOLVING TOMORROW’S ENVIRONMENTAL


PROBLEMS TODAY

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