Presentation

of
Industry Defined Problem (IDP)

PRESENTED BY:
SACHIN SINGH(080070125013)
MILAN KHORAVA(080070125011)
PARTHIV
PRAJAPATI(080070125029)
NILESH
BHARODIYA(0800701205003)

GUIDED BY:
PROF. RAKESH BAROT(FACULTY
GUIDE)
Mr. AMAR PATEL (INDUSTRY GUIDE)

B.V.M.Engineering College,V.V.Nagar

WARM STREAM-HEAT TRANSFER

PEOPLE
WARM STREAM is an ISO 9001-2000 certified
company and QMI & ANAB accredited company
established in June 1974.
Vision is to manufacture innovative & eco-friendly
heat transfer product having maintenance free and
economical features both for rural and urban
segments.
WARM STREAM is basically small scale industry
with a turn over of three crore per year.
The products are supplied in different states like
Gujrat,Rajasthan,Karnataka & Himachal Pradesh etc
in India and Nairobi, Nepal & Sri Lanka.

PRODUCTS OF COMPANY
MAIN PRODUCTS ARE Wood fired water heater
Gas fired water heater
Solar water heater etc.
Used in Homes,Hospitals,Hotels,Industries,Dairy
etc.
Uses materials like mild steel sheets,Galvanized
Ironsheets,glasswool,Cu- pipes,toughed
glass,welding electrodes,mild steel pipes etc.

TITLE OF
PROBLEM/PROJECT
Productivity improvement of the
heaters using fixture for door
OBJECTIVE:-

Productivity improvement and

reduction of lead time.
To reduce the man power
requirement

PROPOSED FIXTURE
DESIGN

FIXTURE DESIGN:-

OBJECTIVES ACHIEVED SO FAR

Holding two guide ways

Holding damper for fixing
Welding of stopper
Fixing the hinges

BENEFITS: All the required stages carried out on one

single fixture.
Will eliminate the requirement of fitter.
The cost is reduced per unit.
Overall productivity is increased by
37.037% .

PROPOSED MATERIAL
HIGH CARBON STEEL
Characterized by their hardness after heat
treatment
Offer high strength and fatigue resistance
compare to low carbon steel.
High carbon content increases the thermal
resistance incurred during stack welding.
higher Shock loading capacity as
compared to low carbon steel.

COMPOSITION
ELEMENT

WEIGHT %

C
MN
P
S

0.370.44
0.600.90
0.04 Max
DENSITY (*1000Kg/m3)
0.05
POISSIONS RATIO
max
ELATIC MODULUS (GPa)
TENSILE STRENGTH (Mpa)
YEILD STRENGTH (Mpa)
HARDNESS (HB)
IMPACT STRENGTH (IZOD)
% ELONGATION

=7.845
= 0.27-0.30
=192-210
=518.8
=353.4
=149
= 44.3
=30.2

CALCULATIONS
Ultimate shear strength = 0.75 *
ultimate tensile strength.
Shear yield strength = 0.58 *
tensile yield strength
Ultimate shear strength for high
carbon steel in case of spring used=
0.75 * 518.8 MPa = 389.1 MPa.

 For 389.1 Mpa ultimate shear

strengthMaximum axial load: ..d = W
8.k.c
(389.1 X X 25) = 334.28 N
8X1.1448X10
Mean spring diameter (D) = 50 mm
spring wire diameter (d)
= 5 mm

CONCLUSION
Actual overall cost -Expected overall cost=
Reduction in cost

Rs16.8789 per unit- Rs10.62 per unit

=Rs6.2589 per unit
Expected per cent reduction in overall cost by
utilising the fixture
6.2589/16.8789X100=

37.037%

THANK
YOU