Presentation

Start

Spray-type
Deaerator

Stork
Thermeq BV
Stork Thermeq B.V.

Presentation
Stork
Spray-type
Deaerator

Stork Thermeq B.V.

General

Construction

Conclusion

Deaerating process steps (1)

Principle

Performance

Application

Step

Item

Spray-device

Function

100% heating up

Partial deaeration

Cooling steam to saturation

temperature

Steam distribution

Feedwater storage (no heating up)

Relief of non-condensable gases

Finalization of deaeration

Venting

Steam

Charging
Device (SCD)
Vessel

Comparison
- Lay-out
- Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Deaerating process steps (2)

Principle

Performance

Venting

sprayer
steam

Comparison

vessel

- Lay-out
- Operation

Retrofit

Stork Thermeq B.V.

General

Application

Comparison
- Lay-out
- Operation

Retrofit

35
Temperature difference (C)

Venting

Conclusion

Required temperature difference

for O2 < 10 ppb

Principle

Performance

Construction

30
25
20
15
10
5
0
0

10

O2-content at inlet (mg/l)

Stork Thermeq B.V.

General

Comparison
- Lay-out
- Operation

Retrofit

Conclusion

upto 1200 T/H and high O2 at inlet

100
90
80
70
60
50
40
30
20
10
0

Ventflow per sprayer (kg/h)

Venting

Construction

Typical vent-flow range

Principle

Performance

Application

10

Operating pressure (bara)

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Comparison; layout

Principle

Typical layout
Performance

Cascade or Spray/tray-type
Deaerators

Venting

Comparison
- Lay-out
- Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Comparison; layout

Principle

Stork Spray-type

Cascade Spray/tray-type

No vent condenser

Vent condenser or high losses

One vessel:

Storage vessel + top tank:

1 top platform

more platforms

min. insulation

extended insulation

min. piping

balance lines, more length

- Lay-out

easy erection

erection both tanks and piping

- Operation

low total height

extra total height top tank

earthquake optimal

forces top tank to storage

vessel critical for earthquake-design

Performance

Venting

Comparison

Retrofit

Stork Thermeq B.V.

General

Principle

Application

Construction

Conclusion

Comparison; layout
Stork Spray-type

Cascade Spray/tray-type

Performance

Venting

Comparison
- Lay-out
- Operation

Retrofit

Stork Thermeq B.V.

General

Principle

Performance

Application

Construction

Conclusion

Comparison; operation
Stork Spray-type

Cascade Spray/tray-type

heating-up with

additional heating
storage tank required

standard steamrake
operating range max. 1:4

Venting

operating range > 1:30

Comparison
- Lay-out

no pressure difference
in steam area

pressure difference
storage vessel and top tank
at high loads

- Operation

Retrofit

Stork Thermeq B.V.

General

Principle

Performance

Venting

Comparison
- Lay-out
- Operation

Application

Construction

Conclusion

Comparison; operation
Stork Spray-type

Cascade Spray/tray-type

water saturated with

rising pressure; easy
control

water subcooled with rising

pressure; sensitive control

simple pressure
control

pressure control + feedforward

rate pressure decrease

limited by NPSH
feedwater pump

rate pressure decrease is a

critical item in design top
tank

Retrofit

Stork Thermeq B.V.

General

Principle

Performance

Application

Construction

Conclusion

Retrofit spray-tray to Stork design

Cascade-type Deaerator
before retrofit
Stork Spray-type
Deaerator after retrofit

Venting

Comparison
- Lay-out
- Operation

Retrofit

Stork Thermeq B.V.

General

Application

Flow to be deaerated

Conventional

Conclusion

Media

Media

Ranges

Construction

condensate / feedwater
make-up / demin. water

Heat supply to deaerator superheated steam

saturated steam
wet steam (.. 90 %)

HRSG

steam/water mixture (.. 1% steam)

hot water (flashing in internals)

Vacuum

Stork Thermeq B.V.

General

Construction

Conclusion

Ranges

Media

0.2 1.0 bara

Vacuum to 1.3 bara

1.2 20 bara

Overpressure

2 120 T/H

Type DN150; spring

7 450 T/H

Type DN250; spring

60 660 T/H

Type 600; disc

120 1320 T/H

Type 1200; disc

600 6000 T/H

5x type 1200; disc

Diameter

1.6 5.0 m

Normal range

Length

Limits of
workshop

Site assembly
possible

Pressure
Ranges

Capacity
Conventional

HRSG

Vacuum

Application

Stork Thermeq B.V.

General

Application

Conventional

Conclusion

Stork

Media

Ranges

Construction

From CR
Bypass
operation

Condensate

HRSG

Vacuum

To HP- heaters

Stork Thermeq B.V.

General

Application

Construction

Deaerator LP-drum

Media

Condensate /
LP- Steam make-up water

Ranges

Conventional

Conclusion

HRSG
Evaporator

HRSG

Heat source: Water /

steam mixture

Vacuum

Economizer

To drum

Natural / forced
circulation

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Deaeration by ECO-water

Media

LP- Steam = 0
Ranges

Conventional

HRSG

HRSG

Condensate /
make-up water

Vacuum

Heat source: Hot Eco-water

Economizer

To drum

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Vacuum operation with gas

Media

Vacuum
venting

LP- Steam = 0

Ranges

HRSG
Conventional

Gas fired

60 C

Condensate /
make-up water

HRSG

Vacuum

Economizer

To drum

Heat source: Steam /

Hot Eco-water

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Overpressure with oil

Media

LP- Steam supply

Ranges

HRSG
Conventional

Oil fired

135 C

Condensate /
make-up water

HRSG

Vacuum

Economizer

To drum

Heat source: Steam /

Hot Eco-water

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Material selection

Material

Vessel

Carbon steel

Steam
charging
device

Carbon steel (principal)

Flow baffles

Carbon steel

PWHT

Sprayers

Internals

Spray baffle

Stainless steel
(erosion, high water content)

Carbon steel
Stainless steel

Sprayer
Stork Thermeq B.V.

General

Application

Conclusion

Post Weld Heat Treatment

Materials

Client requirement

Quality
Saving on maintenance costs

PWHT

Sprayers

Construction

Obligation

Code requirement
Dependent on wallthickness

Stork advice

Optimal measure against

cracking based on worldwide
experience

Internals

Relevant standards

NACE, VGB, S42

Stork Thermeq B.V.

General

Application

Disc type

Construction

Conclusion

Spring type

Materials

PWHT

Sprayers

Internals

Stork Thermeq B.V.

General

Materials

Application

Disc type

Construction

Conclusion

Spring type (new)

PWHT

Sprayers

Internals

Stork Thermeq B.V.

General

Application

Conclusion

Stork deaerator

Materials

PWHT

Construction

Standard design:
Y-type steamrake

Sprayers

Internals

Alternative &
combination
A / H type

Vortex
beaker

Spray
baffle

Large
baffle

Small
baffle

Stork Thermeq B.V.

Investing in deaerators you want

Attractive prices

Flexible design, minimum height

Minimize the maintenance budget

Satisfaction on your decision for years and years

Stork spray-type Deaerators

Stork Thermeq B.V.

End of Presentation

End

Stork
Thermeq BV
Stork Thermeq B.V.