Packer Machine

LOGISTICS IMPROVEMENT
YEAR - 2009

Content

Objective.

Introduction of Cement Flow to Packer Machine.

Packing Machine.

Flow Sheet
Lay Out Packer Machine.
Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment.

January 09 report

21.03.15/ROM

Objective.

Memberikan pengetahuan dasar mengenai Packer

Machine dan melakukan pemeliharaan secara
rutin.

January 09 report

21.03.15/ROM

Content

Objective.

Introduction of Cement Flow to Packer Machine.

Packing Machine.

Flow Sheet
Lay Out Packer Machine.
Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment.
- Belt Conveyor.
- Bag Trap.

January 09 report

21.03.15/ROM

Flow Sheet NAR-2

January 09 report

21.03.15/ROM

Flow Sheet NAR-2

January 09 report

21.03.15/ROM

Content

Objective.

Introduction of Cement Flow to Packer Machine.

Packing Machine.

Flow Sheet
Lay Out Packer Machine.
Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment..

January 09 report

21.03.15/ROM

Lay Out of Packing Machine

January 09 report

21.03.15/ROM

Lay Out of Packing Machine

January 09 report

21.03.15/ROM

Content

Objective.

Introduction of Cement Flow to Packer Machine.

Packing Machine.

Flow Sheet
Lay Out Packer Machine.
Feature Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment.

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Features of Packer Machine

Fluidization Devices
1.

Bronze Filter.

2.

Solenoid Valve & Distributor :

3.

Regulator.

4.

Main Valve Air pressure

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Features of Packer Machine

4

1.

Pneumatic Valve :
On / Off butterfly valve.

2.

Rotary Valve :
Motorize valve dengan kecepatan tertentu dan
konstan.

3.

Level Sensor :
Untuk menjaga / mengontrol level semen di Bin
packer dan interlocking dengan Rotary Valve and
Pneumatic gate valve

4.

Motor & Gear Box Drive :

Motor listrik dengan transmisi gear box sebagai
pengerak Packer Mesin yang putarannya di
kontrol oleh Variable Speed Drive, dimana
kecepatan putaran packer disesuaikan dengan
setting capacity secara otomatis.
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Features of Packer Machine

1. Magic Box :

Transmisisi data dengan media

infrared untuk menghubungkan
Ventodigit / the bag filling units di
bagian yang berputar dengan
operator panel dan control system.

2. Encoder :
Untuk menentukan posisi sequece
pengisian bag dan control cycle nya.

3. Vetodigit :
Adalah control timbangan di masingmasing tube / spout yang berbasis
microprocessors electronic dan
conventional module.
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Filling units
1. Filling Units :
Impeller, fluidisation system, guillotine valve,
nozzle and supporting frame, all designed for
high weigh accuracy, high out put and low
dust emmision.
1

2. Imppeller :
Horizontal shaft impeller configuration for
optimal filling according to partical size
distribution of the product being packet.

3. Bag Support Sadle:

Available for wide range of bag types and size
and for manual or automatic levelling.

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Filling Devices
Guillotine group: slide
vale and pinch valve
are both available for
controlling the material
flow

Electric Motor couple

with pulleys and belts
to the impeller shaft.

Static micro switch for

detection of bag
present.

Pneumatic actuated
bag discharge group.

Bag Support
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Ventodigit III
VENTODIGIT III electronic weighing system :
The microprocessor controlled weighing system, located at each bag filling module, allow :
to handle nominal weight ranging from 10 kg to 50 kg;
to programmed 24 different menus for different types of products to be bagged;
automatic on-board weight correction units;
supply of performance data to the operator

Ventodigit GEO 8

Ventodigit III

January 09 report

Ventodigit

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Operator Panel ( Siemens PC ) go to Siemens PC module

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System Configuration & Communication

Movicon
January 09 report

PC Siemens

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Content

Objective.

Introduction of Cement Flow to Packer Machine.

Packing Machine.

Flow Sheet
Lay Out Packer Machine.
Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment.
- Belt Conveyor.
- Bag Trap.

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Description of Maintenance and Control Step

Description

Symbol

Verify the efficiency of all safety devices.

Check the functional and integrity of the pushbuttons, selectors

excitation distance of all sensors and micro switch.

Check the efficient of the power divider installed in the main switch
board and in the neigh burring one installed at customers care.

Check the temperature and functionality of the transformer.

Check the calibration and thermal relays.

It will further be appropriate to check for a proper tightening of the

screws on the relays which are subject to numerous actuating cycles.

Control the integrity of the feed cables and of the protective sheaths.

Check the attachment of the cable terminal, clamps, relay

switches, etc and their eventual oxidation condition.

Frequency
24 h
200 h
5000 h

1000 h

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Description of Maintenance and Control Step

Description

Symbol

Frequency

PNEUMATIC SYSTEM

The air pressure must be kept as steady as possible in any case not less than 5.5 bar and not more than 7 bar.

Check for any plugging and discharge the condensate from the compressed air regulating assembly.

Clean the transparent cup with water and soap.

- Clean the filter element with a solvent and by jetting compressed air.
- Check for losses or slippages from the plant.
- Check to ensure the presence of lubrication in the appropriate cup on the compressed air distributing assembly.

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Description of Maintenance and Control Step

Description

Symbol

Frequency

Pneumatic electrical control valves

The pneumatic electrical control valves area component capable of

withstanding many millions of cycles. Their installation on the base
plate makes their removal and reassembly very quick and simple.

The overhaul consist in verifying that there are no air leakages

under any operating condition ( active or de-activated valve ). If this
should be the case replace the entire set of gaskets.

Cleaning

At the end of each work shift clean the weighing area ( from load cell
to the seat ) by jetting with compressed air, while the packer is
rotating and free of any bags. Also clean off the signs and
instrumentations

Controlling the tare

Check the weigh read on every control panel (under no load).

Normally a positive value below 1 kg should result. If not call for
service of an instrumentation technician.
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Description of Maintenance and Control Step

Description

Symbol

Frequency

Bag evacuating Cylinder

The action of the bag evacuating cylinder or expelling mechanism

must be fast and without hesitation, check for eventual slippages.

Bag Presence
Make sure that there are no impediment , blockages, blow buys, disconnected or ruptures tubes
or badly positioned micro device

Gear reducer

Replacement oil every 5.000 work hour. 04

Replacement oil every 10.000 work hour. 63

Level Indicator.

If an indicator of a capacity type is installed, check the sensitivity of the if

necessary adjust it.

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Description of Maintenance and Control Step

Description

Symbol

Frequency

Motion Control / Bag Filling Device ( Cylinder ).

Make sure the motion of the gate must be smoothly and continuously.
Check if the losses of product from the gate are excessive; if necesaary adjust the pressure of the
counter plate (by acting on the loading of the appropriate loading spring for gate seal).

Bag Locking.

Both during the expulsion of the bag, the motion of the bag locker must occur in a correct manner( the
lifting of the rubber shoe must be about 5 mm ); check occasionally for wear of the rubber shoe.

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Description of Maintenance and Control Step

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Content

Objective.

Introduction of Cement Flow to Packer Machine.

Packing Machine.

Flow Sheet
Lay Out Packer Machine.
Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment.
- Belt Conveyor.
- Bag Trap.

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Operator Panel.
Operator panel Ventoshort dan sudah di design untuk linkungan yang
berdebu yaitu standard protection indec IP 65. Namun dengan berbagai
faktor, maka diperlukan perhatian khusus dan perawatan diantaranya :
Cleaning Panel.
Regular Back up data
Check or replace battery UPS periodically.
Shutdown and clean up the hardware in site periodically.

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Content

Objective.

Introduction of Cement Flow to Packer Machine.

Lay out of Packer Machine.

Flow Sheet
Lay Out Packer Machine.
Packer Machine

Maintenance Recommendation.

Packer Machine.
Operator Panel.
Vento Check
Transport Equipment.
- Belt Conveyor.
- Bag Trap.

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Ventocheck / Check Weigher.

INTRODUCTION.
The belt weigher Ventocheck is equipped with an electronic
control unit EWU010. Such unit is equipped with a display
with 8 lines for 16 columns, and a key board made of 16
keys. The control units allows to display the weigh of the bag,
to set all the parameters which are unit necessary for the
proper operation of the weigher as well as to display the
statistical information about production.
The sensing device of belt weigher consist of 2 units load
cell to sensing the weigh, 2 units photo cell to detect bag in
and bag out. All of the sensor connect to electronic control
unit EWU010.

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Ventocheck / Check Weigher.

Adjustment of screen contrast.
Adjust the screen contrast rotating the power
meter RT1 with a small screwdriver to get the
power meter remove the protection cover on
the side of the control panel.

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Ventocheck / Check Weigher.

Hardware.
The unit EWU/010 is an electronic
weighing unit. The main module consists
of a motherboard and of a CPU controlling
the weighing process. On such board the
weighing module is equipped with an
analog/digital converter and with a CPU,
which processes the signal from load cells
as well as the calibration process.

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Ventocheck / Check Weigher.

CLEANING AND CHECKING AT THE END OF OPERATION.
Once the plant has been stopped, clean all the plant components in detail:
The Belt
Photocells
The instrumentation
The signal.

Note: Do not use compressed air on the electronic component.

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Ventocheck / Check Weigher.

MONTHLY CHECKING - 400 HOURS.
Therefore every month you shall check :
That all the mechanic lifting equipment and the relevant connections are

properly linked one another and that they do not show parts partially
unscrewed or having too much clearance.
That no oil leak from the reduction gears and the oil level is stable within its

allowed limits.
That the chain, the belts and the relevant screw coupling do not show

excessive clearance or elongation.

That the dust, dirt or rust laying on the motion groups do not hinder their

movement uselessly overloading the movers.

That all the components are in good conditions.
The smoothness of the bearings.

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Ventocheck / Check Weigher.

MAINTENANCE OF THE VENTOCHECK BELT. (see. Monthly checking )
The maintenance interventions on the belt weigher are the following :
400 hours

: Tension and adjust the belt. Check the driving belt

800 hours

: Check the wear of the sliding plate.

2000 hours

: Check the oil of the reduction unit.

4800 hours

: Check the wear of the belt.( change if necessary ).

12000 hours : Change the oil in the reduction units.

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