DSA TCM

#2/2012
31st October 2012

Cogeneration Power
Plant Feasibility Study
S1 Power Management
(PTTEP 0400/PIN.012/2012)

10/31/2012

Progressive Development for the brighter

opportunities

Outlines

Background & Objective

Electrical Load Forecast
Technical Assumptions
Current Performance
Improvement
o Import Power PEA
o Open Cycle Gas Turbine
o Combined Cycle Gas Turbine

Draft Plot Plan (Combined Cycle)

Way Forward
Summary
10/31/2012

Progressive Development for the brighter

opportunities

Background and Objective

S1 oil production target of 30,000
BPD, 2012 -2016 requires
substantial electrical consumption.
Sustainable, Economical,
Environmental Friendly Technology
Solution to maximize power
generation capacity at S1.

10/31/2012

Progressive Development for the brighter

opportunities

Electrical Load Forecast

Non-Firm Load Forecast

Firm Load Forecast

Current in-plant limitation

Additional Required Power 11.21

Present
Available import power from grid 20 MW (maximum 45 MW.)

10/31/2012

Progressive Development for the brighter

opportunities

Technical
In-plant capacity 23.7 MW
Estimated additional power increase 12 MW
Exhaust gas from K-5804A used for Waste
Heat Recovery Steam Generation
Utilizing K-5801A/B/C/D and K-5804B/C for
Combined Cycle (Power Generation)

10/31/2012

Progressive Development for the brighter

opportunities

Current Performance
Open Cycle Gas Turbine (OCGT) 7 units

CENTAUR 50 x 4 units (K-5801A/B/C/D)

2.8 MW (site condition)

TAURUS 60 x 3 units (K-5804A/B/C)

4 MW (site condition)

10/31/2012

Progressive Development for the brighter

opportunities

Options
CAPEX

PAYBACK IRR

Option 1: PEA Power

Imported
Option 2: Install 3 x
TAURUS 60
Option 3: CCGT

10/31/2012

Progressive Development for the brighter

opportunities

NPV

Option 2: Install 3 new TAURUS 60 Gas

Turbines
~70% of Input Heating Value
left in Exhaust Gas!!
Exhaust
Gas

Fuel Gas

+ Excess O2 ~ 15%

To gain more 12 MW output

4-CENTAUR50
3-TAURUS 60 + 3-TAURUS 60
(Total 23.7 MW)

Air Inlet

Electricity

OCGT efficiency ~ 30%

10/31/2012

Progressive Development for the brighter

opportunities

Option 3: Upgrade to Combined Cycle Power

Plant
Existing
4-CENTAUR 50
2-TAURUS 60

Fuel Gas

Main Equipment
Heat Recovery Steam
Generator
Steam Turbine Generator
Condenser
Deaerator
Cooling Tower

Duct Burners

New Upgrade

12 MW

Make-up water
1 ton/hr
CCGT efficiency ~ 50%

10/31/2012

Progressive Development for the brighter

opportunities

Make-up water
60 ton/hr

Heat Recovery Steam Generator (HRSG)

Steam/Water CIRCUIT
Desuperheater

STG

Deaerator

Stack
180 deg C

1st
Superheater

2nd
Superheater

Risers

Risers

Down
Comer

Economiser

GT Exhaust
525 deg C

10/31/2012

Progressive Development for the brighter

opportunities

10

Draft Plot Plan Combined

Cycle

10/31/2012

Progressive Development for the brighter

opportunities

11

Way Forward
Improvement

Pros

Cons

For Additional Power 12 MW

Installation of
new
GTGs

1. Fast track
2. Simple operation

1.Fuel gas utilization &

efficiency
2.Fuel gas consumption

Retrofit of
existing
GTGs to CCGT

1. Increase efficiency
2. Green Technology.
3. Minimal fuel gas
consumption

1. High CAPEX;
2. Complexity
3. More space requirement;

Other Improvements
Upgrade existing
GTs

1. Gain Approx 1.7 MW

1.Alternators also need to

be upgraded.
2.Fuel gas supply slightly
increase

Air Inlet Cooling

1.Gain Approx 4.5 MW

2. High CAPEX.

10/31/2012

Progressive Development for the brighter

opportunities

12

Summary
Technically, to achieve 12 MW additional
power demands, all three options are
feasible;
Option 1: Power Import from PEA
Option 2: Install 3 x TAURUS 60
Option 3: CCGT
CCGT converted to Cogeneration when heat
from steam consumption increases.
CCGT utilizes energy effectively as
compared with OCGT so it supports
TAGNOC.
10/31/2012

Progressive Development for the brighter

opportunities

13