Alloying Sign Effect on Steel Mechanical and Corrosion
Elements Properties
Necessary to convert iron in to Steel and allow
hardening and increase in strength increase tensile Carbon C strength and hardness but reduces toughness. Reduce weldability. Increase corrosion. Restricted to 0.030% in stainless steel ( L-grades ) to reduce sensitization during welding
Improve hot working properties and increases
tensile strength , hardness and abrasion resistance. Manganese Mn. Austenite Forming element. Decrease porosity and cracking forms sulphides that may cause hydrogen induced cracking Increase brittleness and cracking during welding. Increase being restricted to < 0.025 % for sweet and Phosphorous P < 0.015 % for sour service pipe. Added with sulphur to steel to improve machinability but such materials should not be used for submarine service. Alloying Sign Effect on Steel Mechanical and Corrosion Elements Properties
Increase Porosity, brittleness and cracking by hot
Shortness during forming forms manganese sulphide Sulphur S that trap hydrogen leading to internal cracking. Surface emergent sulphides initiate pitting. Increasingly restricted to 0.01 % Sweet and < 0.005 % for sour Pipe line. Added to improve machinability. Not use for pipe Selenium Se. line Steels.
Increase tensile strength but markedly reduce
Silicone Si toughness. Added as a deoxidizer to kill the steel ( removal gases ). Restricted to 0.35 – 0.4 % Used to refine grain size. Increase harness. Added as a deoxidizer to kill steel. Add weld toughness when Aluminium Al added to 0.02 – 0.05 % Alloying Sign Effect on Steel Mechanical and Corrosion Elements Properties Improves sour cracking resistance for improvements at pH>4.5. Affects corrosivity of weld HAZ. In Copper Cu conjunction with Ni claimed to stabilized corrosion films and reduce corrosion. Often used with NI for pipe line for bends and in thick section pipe. Tramp elements in stainless steels though used to increase hardness in special alloys.
Deoxidiser and desulphuriser. Secondary addition
Calcium Ca. used for inclusion shape control for sour service pipe steel. Used to improve resistance to oxidation. Increase Cr. tensile strength and hardness. Decreases Chromium weldability. Has major effect on corrosion resistance. Material become a stainless steel if Cr ≥ 12 %
Tramp element. Become radioactive when irradiated
Cobalt Co so generally minimized. Alloying Sign Effect on Steel Mechanical and Corrosion Elements Properties Increase tensile strength and corrosion resistance . Reduce Pitting attack when added to chromium – Molybdenum Mo Nickel stainless steel. Used in High grade bends as it improves hot hardness. Micro alloying element. Increase tensile strength, Titanium Ti. hardenability and wear resistance. Combines with carbon to form carbides that may reduce toughness. Used in stainless steel to prevent sensitization.
Austenite stabiliser. Increase strength but reduce
Nitrogen N low temperature toughness. Used to increase strength of austenitic ( N grade ) and Duplex stainless steel. Restricted to 0.09 to 0.15 % Micro-alloying elements in C-Steel and always added Niobium Nb. to steel above X42. used to stabilised carbon in stainless steel to prevent sensitision. Increase tensile strength , hardenability and wear Vanadium Vn. resistance . Used micro alloying element for thick pipeline material.