GH RAISONI COLLEGE OF

ENGINEERING
DEPT OF MECHANICAL ENGG
SESSON:-2013-2014

PROJECT SEMINAR
ON
DESIGN AND FABRICATION OF
PEDAL OPERATED CHILLI CRUSHER MACHINE
GUIDED BY
PROFF Y .N
NANDANWAR

PRESENTE
D BY
ATUL PARDHI(69)
MOHIT DUDHMOGRE(71)
SHAHJAD SHEIKH(76)

INTRODUCTION
Mechanical systems comes in many shapes and forms,
and they have various definitions.
Before we start making machines, we need to know what
were talking about:
1) A mechanism is an assembly of moving parts.
2) A machine is any device that helps you to do work,
from a hammer to a bicycle.
A hammer is a machine because it makes your arm
longer, so you can do more work.
In this presentation, we use the mechanical definition of
work:
Work=Force Distance
Force(F) equals mass(m) times acceleration(a), and is
written as

F = ma
(also known as Newtons
second law).

 On the basis of the study, we have elaborated a

simple mechanism named as PEDAL OPERATED
CHILLI CRUSHER MACHINE
Pedal Operated Chilli Crusher Machine, is
the simple an easy constructible mechanism in this
competitive generation.
It require less effort and less man power.
It can be handled by a single person and we can
also convert it into a power control cum motor or
solar operated.
A chilli crushing machine consists of a set of heavy
steel pounds, loosely held vertically in a frame, in
which the pounds can slide up and down.
They are lifted by cams on a horizontal rotating
shaft.

DIAGRAM

CHILLI CRUSHER MACHINE

CONSTRUCTION AND WORKING

PRINCIPLE
Chilly crusher machine is made from heavy duty
iron fabricated structure.
Having 50 mm diameter x 1200 mm length
hammers which is lifted by steel cam.
The machine system uses human energy and
stores it in a flywheel at an energy-input rate
convenient to the peddler.
After storing the maximum possible energy in the
flywheel, it is made available for the actuation of
the process unit by the rapid release of the stored
kinetic energy in the flywheel.

COMPONENTS

Flywheel
Chain drive
Gears
Clutch
Cam and Follower
Bearing
Frame
Chain and sprocket
Lever and handle of bicycle.

WORKING PRINCIPLE
As we provide motion with the help of paddle, a chain
socket arrangement which is mounted on the shaft will
rotate and because of that motion our gear G1 will also
rotate in clockwise direction which is connected to the
shaft S1.
As the gear G1 rotates in clockwise direction, the gear2
which is attached to the shaft 02 will also rotate in anti
clockwise direction with respect to that our flywheel and
gear G3 will also rotate in same direction.
As gear G3 rotates in clockwise direction, the another gear
G4 which is completely mesh will rotate in clockwise
direction which is attached to the shaft S3.
As the shaft S3 rotates in clockwise direction with respect
to that CAM will also rotate .
We had provided a CAM and FOLLOWER arrangement for
lifting of the punching rod.
It converts rotary motion into reciprocating motion.

DESIGN CALCULATION

ADVANTAGES

Dust free operation Ideal for dry crushing

No use of electricity as it is paddle operated.
It requires minimum maintenance.
Safe to use.
Easy to operate.
Someofitsfeaturesincludelessnoise, dust
freeoperation, nowastageofproduct &pollution
hazards.
Home made and home use.

APPLICATION
Pounding machine can be used for a wide
range of application
Food industries.
Chilly pounding machine is also used to prepare
ayurvedic & herbals powders.
Hotels.
Fast food center.
Hostel.

WORK YET TO BE DONE

Fabrication
Designing of different mechanical
components.
Actual cost of the project.

Thank you