BOILER GENERAL INFORMATION

TIN THANH 2014

INDEX

ANNEXURE DESCRIPTION
1.

PRODUCT FEATURES & ADVANTAGES

2.

DESIGN BASIS

3.

SCOPE OF SUPPLY & SERVICES

4.

PERFORMANCE GUARANTEES

PRODUCT FEATURES & ADVANTAGES

PRODUCT FEATURES & ADVANTAGES

1. Low pollutant, firing completely.

2. Additional furnace for longer residence time resulting in complete

combustion and minimum carryover of fly ash.

3. Boiler is designed to start with Light Diesel Oil.

4. Machine welded membrane wall gas tight furnace.

5. Strategically located Secondary air injection for creating turbulence to

ensure complete combustion of Sawdust and for reducing carryover of fly
ash, reduce un-burnt carbon loss & emissions

6. Three pass boiler bank are arranged for efficient heat transfer with low
flue gas velocities for reducing erosion.

7. No moving parts inside the hot furnace.

8. Ability to handle NOx and clinker-formation

DESIGN BASIS

DESIGN BASIS
NO

PARAMETTERS
TYPE OF BOILER

UNIT
-

VALUE
SUSPENSION
BIOMASS BURNER
BOILER
(SBBB)
THREE

Lbs/hour

44,080
1:3

psi
psi

150
250

NUMBER OF BOILERS

1.0

Capacity

1.1
1.2

Maximum Continuous Rating (BMCR)

Boiler turn down

2.0

Pressure

2.1
2.2

Steam Pressure at Stop valve outlet

Design Pressure

3.0

Temperature
Steam temperature at main Steam Stop valve
outlet
Feed water temperature at economizer inlet for
BMCR generation.
Flue gas temperature leaving Air Pre-heater at
MCR

Saturated steam
99% (366 0F)
230

320

DESIGN BASIS
4.0

Fuel

4.1

Analysis of Fuel

4.1.1

Ultimate analysis of Fuel

By Weight

4.1.2

Quantity of Sawdust to be fired dry

solids

lbs/hr

7550 /each boiler

Carbon

39.6

Hydrogen

5.2

Oxygen

34.4

Sulfur

0.04

Nitrogen

0.28

Ash

0.48

Moisture

20

Gross colorific value (HHV)

Kcal/kg

3700

Fuel sizing

Sawdust

Below 3mm

DESIGN BASIS
5.0

EMISSION DETAILS

UNIT

Hg content

Lb/TBtu

HCl content

Lb/MMBTu

CO @3% O2

ppm

PM (Particulate Matter)

Lb/MMBtu

VALUE

Comply to USA standard

6.0

Feed water analysis at the inlet of economizer

Comply to USA standard

7.0

Blow down

7.1

Continuous blow down

3.0

7.2

Intermittent blow down (once in 8 hours)

5.0

8.0

BOILER WATER

Comply to USA standard

9.0

Utilities

9.1

Electric Power

DESIGN BASIS

For LT motor UP TO 900KW

Voltage

480

Frequency

Hz

60

Combined variation of voltage and frequency

Max 5

Type

9.2

AC, 3 phase, 4 wire

Electric power
For instrumentation (field switches, Level gauge
illumination, solenoid valve, etc)
Voltage

24

Frequency

Hz

Type

DC

For instrumentation (field transmitters)

Voltage

24

DESIGN BASIS
9.3

9.4

Instrument air
Pressure (Min / Normal / Max / Design)

Bar(g)

Temperature

C or 0F

60/90/100/120
Ambient

Quality

Dry & Oil free

Duty

Flame scanner, ash

conveying

COOLING WATER
Supply Pressure (Min / Normal / Max / Design)

Psi

40/40/90/100

Return Pressure (Min / Normal / Max / Design)

Psi

30/30/70/90

Supply Temperature (Min / Normal / Max / Design)

50/60/105 /115

Return Temperature (Min / Normal / Max / Design)

105/120/140 /170

Quality

Soft

Duty

Burner cooling, ID Fan

Cooling

DESIGN BASIS
10.0

Site conditions

10.1

City / Village name

Minnesota

Country of installation

USA

10.2

10.3

10.4

Ambient air Temperatures

Minimum / Normal / Maximum / Design

For Performance

For electric design

Actual Condition

Relative humidity
For Performance

Minimum / Normal / Maximum / Design

Actual Condition

SEISMIC DESIGN
Basic horizontal seismic co-efficient
Importance factor

Actual Condition

Soil condition factor

10.5
10.6

11.0

Design wind velocity

Boiler location

ft/hr

Actual Condition
IN-DOOR

ESP Location

IN-DOOR

Number of boilers

THREE

DESIGN BASIS
12.0

Major codes

12.1

Design

12.2

12.3

Pressure parts

ASME Section 1

Piping

ASME B 31.1, 31.3

Burner protection system

Vendor standard

Fans

Vendor standard

Electrical motors

USA Standard

Process valves

Vendor standard

Boiler performance testing

ASME PTC 4.0

ENERGY BALANCE
METHOD

Materials
Boiler pressure parts

ASME

Structures

USA Standard

Others

Vendor standard

MANUFACTURING
Pressure Parts

ASME SECTION-1

Stamp for boiler

According legal
requirement
Vendor Standard

Non pressure parts

SCOPE OF SUPPLY & SERVICE

SCOPE OF SUPPLY & SERVICE

No

Description

1.0

Main Boiler Body

2.0

Furnace

3.0

FINAL STEAM OUTLET

5.0

FEED WATER SYSTEM

5.1 DEAERATOR
5.2 BOILER FEED WATER PUMPS
5.3 Boiler feed water control station

By
A

By
B

Y
Y
Y
Y
Y
Y
Y

Remarks

SCOPE OF SUPPLY & SERVICE

6.0

Boiler draught system

6.1 FD Fan
6.2 ID fan
6.3 Fuel Feeding Fan FF Fan
6.4 Suspension Fan
6.5 Increasing Oxygen Fan
6.6 Blow Ash Fan
6.7 Suck Ash Fan

7.0

BIOMASS BURNER

8.0

FUEL FEEDING SYSTEM

9.0

Economizer Modular form

10.0

Air Pre-heater

11.0

Multi Cyclone

12.0

ELECTRO STATIC PRECIPITATOR (ESP)

Y
Y
Y
Y
Y
Y
Y
Y
Y

Design by A

Y
Y
In Modular form

Y
Y
Y

Design by B

Duly fabricated & supplied

in knock down condition

SCOPE OF SUPPLY & SERVICE

13.0
14.0

Air Ducting 4mm and Flue Gas Ducting 5mm

thickness along with stiffeners
Hoppers

15.0

STACK (Chimney)

16.0

Blow down tank

17.0

CHEMICAL DOSING

18.0

COOLING WATER SYTEM

Y
Y
Y

18.1 Cooling Water Pumps

18.2 Cooling water tank

19.0
20.0

Ash discharge system (dense phase

pneumatic conveying)
Piping

21.0

REFRACTORY

22.0

Insulation & Cladding for

23.0

Electrical system

24.0

Instrumentation system

25.0

CIVIL WORK

30 meters height steel

chimney, free standing.

Use for cooling Burner

Y
Y

All piping will be seamless

As per P&ID Diagram

PERFORMANCE GUARANTEES

PERFORMANCE GUARANTEES
No.

Description

Unit

Value

Steam output at the outlet on sawdust firing

Lbs/hr

44,080

Main steam pressure at main stop valve

Psi

250

Main steam temperature at main steam valve outlet

Boiler thermal efficiency at 100% MCR output while firing

performance guarantee fuel as listed in design basis

Saturated
99.5% dry
90

TIN THANH 2014