Professional Documents
Culture Documents
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Rotary Kiln
Mechanical Training
Page
2
L\DATA\Dept150\Polysius Presentations
Content:
and
Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
Kiln General
140 TEI, 140 CD
Kiln Inlet Including Seal
L\DATA\Dept150\Polysius Presentations
Page
and Training\Polysius Training\Pyrop
3
POLRO 2-support rotary kiln
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
4
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Kiln General
Page
5
1
2
3
4
5
6
L\DATA\Dept150\Polysius Presentations
Rotary kiln assembly
and
Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
7
8
9
10
11
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
6
L\DATA\Dept150\Polysius
Presentations
Design of rotary kilns
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
Process - technological dimensions
140 TEI, 140 CD
Page
7
12
L/D ratio
14
15
17
12
14
L/D ratio
17
Page
8
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
3-support kiln
2-support kiln
140 TEI, 140 CD
3 - support kiln versa 2 - support kiln
Statically undefined
Statically defined
possibility of
- extreme overload
- plastic deformation
requirement for
- etxra safety margin
- regular adjustment
no sensitivity to misalignment
Page
9
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Kiln Inlet
Page
10
L\DATA\Dept150\Polysius Presentations
Low-dust kiln inlet
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
11
L\DATA\Dept150\Polysius Presentations
Air cooled
segmented inletTraining\Pyrop
through
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
12
L\DATA\Dept150\Polysius Presentations
Kiln inlet seal Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Seal principle
Page
13
L\DATA\Dept150\Polysius Presentations
Kiln inlet
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Cardanical fastening
L\DATA\Dept150\Polysius Presentations
and Training\Polysius
Training\Pyrop
Kiln inlet
Air pressure system rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
14
Page
15
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Kiln Outlet
Page
16
L\DATA\Dept150\Polysius Presentations
and
Training\Polysius
Kiln
outlet sealing Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
17
L\DATA\Dept150\Polysius Presentations
Principle
of kiln outlet sealing
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Wear ring
Cooling jacket
Slide ring
Wear ring
Pneumatic
cylinder
Cord
Support ring
Page
18
L\DATA\Dept150\Polysius Presentations
Kiln outlet Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
19
L\DATA\Dept150\Polysius Presentations
Kiln outlet Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Outlet of kiln
Outlet cooling
Page
20
L\DATA\Dept150\Polysius Presentations
Kiln outlet Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
21
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Kiln Shell
L\DATA\Dept150\Polysius Presentations
Page
the kiln shell calculation basics
andofTraining\Polysius
Training\Pyrop
22 Description
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
The shell is a rotating drum made from rolled steel plates. These shell sections
have the same inside diameter but different plate thickness. All sections are
welded together.
The shell thickness is a result of some calculations, the so-called Kiln Static.
Basic for the kiln static are some mechanical rules and some limiting factors
for the shell material, the so-called Design Criteria.
The design criteria for a kiln shell is the Bending Stress.
Different kiln areas have different Loads.
Page
23
L\DATA\Dept150\Polysius Presentations
Functions
of the kiln shell
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Conveys material
Guides gas from cooler to kiln
Creates a constant moving material bed
allows heat exchange between gas
and material
Holds the brick lining
Page
24
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Splined Tires
L\DATA\Dept150\Polysius Presentations
Page
Description
and function of the
kiln tire
and Training\Polysius
Training\Pyrop
25
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
The tire is a steel ring on the outside of kiln shell. It works as an
stiffener for the kiln shell. The kiln tires have to carry the kiln weight.
Functions:
Design criteria:
Page
26
L\DATA\Dept150\Polysius Presentations
and Training\Polysius
Splined tires Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Distribution of forces
Page
27
L\DATA\Dept150\Polysius Presentations
and Training\Polysius
Splined tires Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Splined fixing
Page
28
L\DATA\Dept150\Polysius
Presentations
Splined tires
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
L\DATA\Dept150\Polysius Presentations
Splined tires Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
29
Kiln shell ovality [%]
Floating tire
Splined tire
Page
30
L\DATA\Dept150\Polysius
Presentations
Splined tire
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
31
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Floating Tires
Page
32
L\DATA\Dept150\Polysius Presentations
(loose) tires
andFloating
Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Distribution of forces
Page
33
L\DATA\Dept150\Polysius Presentations
Floating tires
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
34
L\DATA\Dept150\Polysius Presentations
Floating tires Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
35
L\DATA\Dept150\Polysius Presentations
Comparison of kiln shell ovalities
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
Splined kiln tire
Floating kiln tire
140 TEI, 140 CD
Page
36
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
L\DATA\Dept150\Polysius Presentations
Page
Description
and function of aTraining\Pyrop
kiln roller
and Training\Polysius
37
rocessing\Kiln\kiln_mechanics.ppt
140
TEI,which
140isCD
A kiln roller is a steel
wheel
supported on each side.
Each tire is supported by two rollers.
Functions:
Design criteria:
Hertz Pressure
Bearing Pressure
Page
38
L\DATA\Dept150\Polysius Presentations
Roller station Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Base frame
Bearing housing
assembly
Guide block
12
L\DATA\Dept150\Polysius Presentations
Page
roller station for Polro kiln
and Training\Polysius
Training\Pyrop
39 Self aligning
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
40
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Kiln Drives
Page
41
L\DATA\Dept150\Polysius Presentations
Girth gear drive system
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Bridge support
Bridge plate
3,4
Plate bolts
Girth gear
Heat shield
Page
42
L\DATA\Dept150\Polysius Presentations
Self-aligning
pinionTraining\Pyrop
and
Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Permitted tilting: 10 mm
Page
43
L\DATA\Dept150\Polysius Presentations
Electro-hydraulic drive system
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
44
L\DATA\Dept150\Polysius Presentations
Electro-hydraulic drive system
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
45
L\DATA\Dept150\Polysius Presentations
Electro
- mechanicalTraining\Pyrop
drive
and
Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
46
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Kiln Hood
Page
47
L\DATA\Dept150\Polysius Presentations
Kiln hood Training\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
1
Lower part of hood
2
3
4
5
6
7
8
9
10
11
Page
48
L\DATA\Dept150\Polysius Presentations
and Training\Polysius Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Maintenance
L\DATA\Dept150\Polysius Presentations
Maintenance
kiln inletTraining\Pyrop
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
Check points of kiln inlet seal:140 TEI, 140 CD
Page
49
Page
50
Air pressure net:
L\DATA\Dept150\Polysius Presentations
Maintenance
kiln inlet
and
Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
51
L\DATA\Dept150\Polysius Presentations
Maintenance
kiln outlet
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
Check of outlet
140 seal:
TEI, 140 CD
(similar to inlet seal), with additional points:
Graphite lubrication of slide rings
Function of pendling hatch
Clearance of dust chute
Functioning operation of expansion joints
Page
52
L\DATA\Dept150\Polysius Presentations
Maintenance
splined tires
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Check of splined tire fastening:
Check of wedge pre-tension
Visual check of tire area
Check of welds
L\DATA\Dept150\Polysius Presentations
Maintenance
floatingTraining\Pyrop
tires
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
Check of floating tire fastening:
140 TEI, 140 CD
Page
53
Page
54
L\DATA\Dept150\Polysius Presentations
Maintenance
floatingTraining\Pyrop
tires
and Training\Polysius
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Page
55
L\DATA\Dept150\Polysius Presentations
Maintenance
/ lubrication points
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Girth gear
Compressor plant
Oil atomizer
Page
56
L\DATA\Dept150\Polysius Presentations
Maintenance
/ lubrication points
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
Pinion bearing
Page
57
L\DATA\Dept150\Polysius Presentations
Maintenance
/ lubrication points
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
15
Kiln tire
16
Inlet seal
17
18
19
20
Page
58
L\DATA\Dept150\Polysius Presentations
Maintenance
/ lubrication points
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
21
Supporting roller
bearing station I
22
Supporting roller
bearing station II
23
Supporting roller
bearing staton III
24
Supporting roller
bearing station IV
25
Graphite lubrication
equipment
Page
59
L\DATA\Dept150\Polysius Presentations
Maintenance
/ lubrication points
and Training\Polysius
Training\Pyrop
rocessing\Kiln\kiln_mechanics.ppt
140 TEI, 140 CD
26
Thrust roller
27
28
Slide pin
29
Hydraulic kilns
longitudinal guide
30
Graphite lubrication
equipment