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MACHINE USING
PNEUMATIC SYSTEM
TEAM MEMBERS:
R.GAUTTHAM (711112114009)
A.S.KARTHI (711112114016)
T.LOGESHWARAN (711112114022)
M.MAYILSAMY (711112114302)
FACULTY GUIDANCE
Mr. T.GANDHIRAM B.E.
ABSTRACT
The
PROBLEM IDENTIFICATION
PLC
INTRODUCTION
Sheet
PNEUMATIC CYLINDERS
Double acting cylinders(DAC) use the force of air to
move in both extend and retract strokes.
Force of the compressed air make the cylinder to extent
and retract.
ADVANTAGES:
SENSORS
A
RELAYS
A relay
Circuit Diagram
Relay
Circuit Diagram
Solenoid Valve
MODELLING
DIAGRAM EXPLANATION
A0, A1
COMPONENTS USED
Pneumatic Cylinders
5/2 spring actuated solenoid valve
Compressor
Filter, Reservoir, Lubricator(FRL) Unit
Relay
Switch Mode Power Supply(SMPS)
WORKING METHODLOGY
When
Continued.,
Before
start
PROCESS
FLOWCHART
Cylinder A extend
Cylinder B extend
Cylinder B retract
Cylinder A retract
Cylinder C extend
Cylinder C retract
stop
CALCULATION
GIVEN
Cylinder A rod diameter = 12mm
Cylinder B rod diameter = 12mm
Cylinder C rod diameter = 10mm
Compressor pressure = 5 Bar
FORMULAE
Force = Pressure Area
Area =
where,
Pressure in N/m
Force in N
Area in mm2
FORCE CALCULATION
Cylinder A = Pressure Area
= 5105
F = 44.41N
Cylinder B = Pressure Area
= 5105
F = 44.41N
Cylinder C =
Pressure Area
= 5105
F = 39.26 N
COST ESTIMATION
S.NO
1.
Pneumatic cylinder
4500
2.
1500
3.
1200
4.
550
5.
12V Relay
6.
7.
Fasteners
8.
Cardboard
9.
Steel tube
10
4
20
-
150
160
100
200
400
8760/-
Total cost
ADVANTAGES
Less
environmental pollution
Less Noise process
Simple construction
Higher work efficiency
Easy maintenance
Light weight
Faster production
High safety for workers
CONCLUSION
In
By
The
REFERENCE
1. International journal of Advanced Mechanical
Engineering ISSN 2250-3234
Volume4,
Number 5(2014), pp.509-517 Research India
Publications
http://www.ripublication.com
2. Applied Hydraulics and Pneumatics, Pearson
Publication.